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Riello Manuals
Burner
RS 200/E O2 BLU
Installation, use and maintenance instructions
Riello RS 200/E O2 BLU Installation, Use And Maintenance Instructions
Forced draught gas burners
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Declarations
Information and General Warnings
Information about the Instruction Manual
Introduction
General Dangers
Other Symbols
Delivery of the System and the Instruction Manual
Guarantee and Responsibility
Safety and Prevention
Introduction
Personnel Training
Technical Description of the Burner
Burner Designation
Models Available
Burner Categories
Technical Data
Electrical Data
Maximum Dimensions
Firing Rates
Firing Rate on Basis of Air Density
Test Boiler
Burner Equipment
Burner Description
Control Box for the Air/Fuel Ratio (LMV52
4.12 Servomotor
Pll52
Terminal Ratings, Cable Lengths and Cross-Sectional Areas
Oxygen Sensor QGO20
4.14.1 Technical Data QGO20
4.15 Calibration of the Thermal Relay
Installation
Notes on Safety for the Installation
Handling
Preliminary Checks
Operating Position
Preparing the Boiler
Introduction
Boring the Boiler Plate
Blast Tube Length
Positioning Probe - Electrode
Securing the Burner to the Boiler
Combustion Head Adjustment
Gas Feeding
Gas Feeding Line
Gas Train
Gas Train Installation
Gas Pressure
Electrical Wiring
Supply Cables and External Connections Passage
Start-Up, Calibration and Operation of the Burner
Notes on Safety for the First Start-Up
Adjustments Prior to Ignition
Burner Start-Up
Burner Adjustment
Firing Output
Maximum Output
Minimum Output
Final Calibration of the Pressure Switches
Air Pressure Switch
Maximum Gas Pressure Switch
Minimum Gas Pressure Switch
PVP Pressure Switch Kit
Steady-State Operation
Ignition Failure
Burner Flame Goes out During Operation
Stopping of the Burner
Final Checks (with Burner Operating)
Description of O2 Trim Control (Optional)
Operating Principle of O2 Trim Control
Maintenance
Notes on Safety for the Maintenance
Maintenance Programme
Maintenance Frequency
Safety Test - with Gas Feeding Closed
Checking and Cleaning
Measuring the Ionisation Current
Checking the Air and Gas Pressure on the Combustion Head
Safety Components
Opening the Burner
Closing the Burner
A Appendix - Accessories
B Appendix - Electrical Panel Layout
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Installation, use and maintenance instructions
Forced draught gas burners
GB
Modulating operation
CODE
20166113 - 20164535
20171269 - 20166368
MODEL
RS 160/E O
BLU
2
RS 200/E O
BLU
2
TYPE
843T1
1106T1
20164541 (5) - 03/2021
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Summarization of Contents
Declarations
Declaration of Conformity
Formal statement of product compliance with ISO/IEC 17050-1 standards.
Information and General Warnings
Instruction Manual Information
Guidance on the use, importance, and content of the instruction manual.
General Dangers Explained
Identifies and explains different levels of danger symbols used in the manual.
Handling Other Symbols
Explains various symbols indicating hazards like live components or flammable materials.
Delivery and Manual Handling
Instructions for proper delivery, storage, and handling of the instruction manual.
Guarantee and Responsibility Terms
Outlines warranty, responsibilities, and user obligations regarding the burner.
Safety and Prevention
Introduction to Safety Measures
Emphasizes safe use and potential risks associated with imprudent operation of the burner.
Personnel Training Requirements
Details the necessity of qualified personnel and their responsibilities for safe operation.
Technical Description of the Burner
Burner Designation System
Explains the coding system used to identify different burner models and features.
Available Burner Models
Lists the different burner models offered, including voltage and start-up types.
Burner Categories Explained
Details burner classification based on country of destination and gas category.
Key Technical Data
Provides specifications like output, fuel, pressure, and noise levels.
Electrical Data Specifications
Outlines electrical requirements, power supply, fan motor, and ignition transformer details.
Maximum Dimensions and Weight
Specifies the physical dimensions and weight of the burner models.
Firing Rate Charts and Data
Illustrates burner output capabilities based on thermal power and combustion pressure.
Test Boiler and Coupling Information
Describes test boilers for firing rates and coupling requirements.
Included Burner Equipment
Lists the components supplied with the burner upon delivery.
Burner Description and Components
Provides a detailed breakdown and identification of burner parts with a diagram.
Control Box for Air/Fuel Ratio (LMV52...)
Explains the function, safety, and installation notes for the LMV52 control box.
Servomotor Functionality and Data
Details technical specifications, installation, and warnings related to the servomotor.
PLL52... Module (Optional)
Describes the optional PLL52 module, its technical data, and environmental conditions.
Oxygen Sensor QGO20... (Optional)
Explains the function, installation, and safety notes for the optional QGO20 oxygen sensor.
Thermal Relay Calibration Procedure
Details the process for calibrating the thermal relay to prevent motor damage.
Installation
Safety Notes for Installation Process
Crucial safety guidelines to follow during the burner installation.
Burner Handling Procedures
Safe methods for unpacking, moving, and positioning the burner.
Preliminary Checks Before Installation
Steps for verifying the consignment and checking the burner's identification label.
Correct Operating Positions
Specifies the permissible and prohibited operating positions for the burner.
Boiler Preparation Steps
Instructions for preparing the boiler, including refractory thickness and kit information.
Probe and Electrode Positioning
Instructions for correctly positioning the flame probe and ignition electrode.
Securing the Burner to the Boiler
Step-by-step guide for physically mounting the burner onto the boiler.
Combustion Head Adjustment Steps
Details the process for adjusting the combustion head for optimal air/fuel mixture.
Gas Feeding System Overview
Explains components and safety precautions for the gas feeding line.
Start-up, Calibration, and Operation
Safety Notes for First Start-up
Critical safety precautions to be observed during the initial burner start-up.
Pre-Ignition Adjustments
Steps for setting pressure switches and gas train before igniting the burner.
Burner Start-up Procedure
Sequence of actions for safely powering up and initiating the burner.
Burner Adjustment Procedures
Guidelines for setting firing output, maximum, and minimum output levels.
Final Pressure Switch Calibration
Detailed steps for calibrating air and maximum gas pressure switches.
Minimum Gas Pressure Switch Calibration
Procedure for adjusting the minimum gas pressure switch for safe operation.
Steady-State Operation Explanation
How the burner regulates output based on boiler temperature or pressure.
Ignition Failure Troubleshooting
Troubleshooting steps for ignition failures and lockout conditions.
Flame Out During Operation Handling
Explains burner response and lockout procedures when the flame extinguishes.
Burner Stopping Procedure
Methods for safely stopping the burner operation.
Final Checks After Start-up
Verification steps to ensure proper burner operation and safety post start-up.
O2 Trim Control Description
Overview of the optional O2 trim control system for improving boiler efficiency.
Maintenance
Safety Notes for Maintenance Tasks
Essential safety precautions to follow before and during maintenance.
Maintenance Programme Schedule
Outlines recommended frequency and types of maintenance tasks.
Safety Test with Gas Feeding Closed
Procedure for performing a safety test with the gas supply isolated.
Checking and Cleaning Procedures
Guidelines for cleaning burner components and checking combustion.
Measuring Ionisation Current
How to measure ionisation current for flame detection system checks.
Checking Air and Gas Pressure
Procedure for measuring air and gas pressure at the combustion head.
Safety Component Lifecycles
Expected lifespan of critical safety components.
Opening the Burner for Maintenance
Step-by-step instructions for safely opening the burner for inspection or repair.
Closing the Burner After Maintenance
Procedures for reassembling the burner after maintenance activities are completed.
Appendix - Accessories
Spacer Kit Details
Information on the spacer kit for burner installation.
Continuous Purging Kit Details
Details about the kit for continuous purging of the burner.
Soundproofing Chamber Kit Details
Information regarding the soundproofing chamber kit.
Modulating Operation Kit Details
Details on the kit enabling modulating operation for the burner.
Head Kit for Flame Inversion Boiler
Information about the head kit specific for flame inversion boilers.
Gas Flange DN80 Kit Details
Details concerning the DN80 gas flange kit.
Kit PVP (Pressure Valve Proving)
Information on the Kit PVP for pressure valve proving.
Software Interface Kit Details
Details about the software interface kit for burner management.
Appendix - Electrical Panel Layout
Index of Electrical Layout Diagrams
A list of all available electrical layout diagrams within the appendix.
Indication of References in Diagrams
Explains how references and coordinates are used within the electrical diagrams.
Unifilar Output Connection Layout
Diagram showing the unifilar output connection layout.
LMV52 Operational Layouts
Various diagrams illustrating the operational layouts for the LMV52 control system.
Installer Electrical Connections
Diagrams detailing electrical connections to be made by the installer.
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