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Related Manuals for GreenTec HXF 3302
Summary of Contents for GreenTec HXF 3302
- Page 1 FORSIDE HXF REDSKABSRAMME 2302 – 2802 – 3302 2. EDITION 1. UDGAVE 2021...
- Page 3 ORIGINAL EDITION ! IMPORTANT ! This GreenTec HXF multi carrier must be mounted on an approved vehicle with an approved GreenTec attachment tool for proper operation. It is important that the operator is provided with a document on "technical documentation and registration”...
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Page 4: Preface
Owner, GreenTec A/S GreenTec’s vision is to develop and sell quality machines for the maintenance of green areas, e.g., in agriculture, industry, airports and the municipal sector. Through innovative product development, we strive to become a leader in our field. -
Page 5: Table Of Contents
TABLES AND FIGURES ......................................F DECLARATION OF CONFORMITY (c) ..................................1 MASCHINE DATA, USEFUL INFORMATION (b) ............................2 REGISTRATION OF GREENTEC MASCHINE DATA ........................... 2 MANUFACTURERS PLATE ................................3 WARRANTY ...................................... 3 USE OF OTHER MANUFACTURERS OF MULTI CARRIERS ......................3 GENERAL INFORMATION ................................... - Page 6 4.3.6 EURO-BRACKET / ADAPTER FOR MOUNTING ON VEHICLES ....................20 4.3.7 ADJUSTABLE FOOT FOR VERTICAL MOUNTING (ONLY HXF 2302 & HXF 2802) ..............21 4.3.8 MECHANICAL QUICK RELEASE & QUICK COUPLINGS (ONLY HXF 2302) ................22 APPROVED ATTACHMENT TOOLS (n) ............................23 ACCESSORIES ....................................
- Page 7 8.1.3 AUTOMATIC HYDRAULIC BREAK-BACK SYSTEM / AHS-SYSTEM (CLOSED CIRCUIT) ............62 ELECTRICAL DIAGRAMS ................................63 8.2.1 EASYPILOT v1.2 CONTROL PANEL: HXF 2302 – 2802 – 3302 ..................... 63 8.2.2 CABLES AND CONNECTORS: HXF 2302 – 2802 – 3302 ...................... 63...
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Page 8: Tables And Figures
TABLE 4 – CONTENTS OF THE MANUFACTURER’S PLATE ..........................3 TABLE 5 – DEFINITIONS, TERMS, AND DESCRIPTIONS IN THE INSTRUCTION MANUAL................... 4 TABLE 6 – OVERVIEW OF STANDARD EQUIPMENT ON GREENTEC HXF MULTI CARRIERS ................14 TABLE 7 – OIL SUPPLY OVERVIEW: HXF MULTI CARRIER ..........................18 TABLE 8 –... -
Page 9: Declaration Of Conformity (C)
ACC. TO MACHINERY DIRECTIVE 2006/42/EC, ANNEX II.A MANUFACTURER: GreenTec A/S COMPANY ADRESS: Merkurvej 25 ZIP-CODE AND CITY: DK-6000 Kolding We, GreenTec A/S, declare under all responsibility that the machine: TYPE: PRODUCT: CAN BE MOUNTED ON: Quadsaw LRS 1402 HXF 2302 Rotary Hedge Cutter RC 102... -
Page 10: Maschine Data, Useful Information (B)
GreenTec's website: https://greentec.eu/user If in doubt regarding login information, please contact GreenTec - Aftersales & Service: service@greentec.eu The dealer / importer must also make sure that the buyer and operator fully understand the contents before using the machine. -
Page 11: Manufacturers Plate
To maintain GreenTec's 2-year warranty and product liability insurance, only genuine GreenTec spare parts may be used on GreenTec machinery and equipment. GreenTec is not liable for damage caused by illegal or incorrect use of the machine as well as incorrect connection or connected equipment. -
Page 12: General Information
Owner: GreenTec attachment tool, or working tool handled and carried by multi carrier Attachment tool: during operation GreenTec HXF Multi Carrier, support arm, or lift that controls, handles and carries Multi carrier: the attachment tool during operation. Vehicle: Machine that transports multi carrier + attachment tool. -
Page 13: Safety
The varying circumstances that may occur while working with this machine cannot always be foreseen. No good advice can replace "common sense", "timely care" and "paying attention", but the above recommendations are a good start to the safe use of the GreenTec machine. -
Page 14: Warning Labels
3.3.2 WARNING LABELS Warning labels that identify the dangers to which you are exposed when working and when staying near the machine: Warning! Warning! Read relevant instruction manuals Always pay attention to overhead carefully before using this machine. lines! Between the electrical masts there will always be a risk of touching the overhead lines. -
Page 15: Operating In Public Areas
OPERATING IN PUBLIC AREAS When working in publicly accessible places, such as at roadside, the residence of others in the area must be considered. Stop the machine immediately when e.g. pedestrians, cyclists, riders, etc. are approaching the safety zone. Only resume work when these are at a safe distance again. When the machine is used on public roads, the applicable traffic laws must be observed at all events. -
Page 16: Proposed Signs When Working On Public Road
3.4.3 PROPOSED SIGNS WHEN WORKING ON PUBLIC ROAD Mandatory sign: • ”Keep left” • White and blue arrow signage • Sign is visible on the back of the machine HOLD LEFT Warning sign: • ”Road work” • Supplementary text for work performed with appropriate distance •... -
Page 17: Recommendations For Optimal Safety And Operation (L)
RECOMMENDATIONS FOR OPTIMAL SAFETY AND OPERATION Always be aware of the following risks when using the machine! To achieve optimal safety and operation, it is important that the operator understands how dangerous the machine is and anticipates the danger before it occurs: You may get stuck when the machine is engaged or disconnected and when the multi carrier is moved out or in, up or down and forward or back! The machine can tip over when the multi carrier is raised! -
Page 18: Neccessary Protective Measures (M)
NECCESSARY PROTECTIVE MEASURES The machine must be used in the following ways: Make sure that the operator of the machine has read this instruction manual, as well as instruction manuals for the multi carrier and used vehicle. Make sure that the operator of the machine has been instructed in the use of the machine. Wear hearing protection if the machine is operated from a cabin that is not soundproof or if the cabin windows are open. -
Page 19: Warnings On How Not To Use The Machine (H)
WARNINGS ON HOW NOT TO USE THE MACHINE Do not use the machine in the following ways! Do not operate the machine until the relevant instruction manuals have been read and understood! The operator must also be familiar with the operating handles according to the instruction manual for the connected multi carrier! Do not operate the machine if there are others within machine safety distances! Do not allow an inexperienced person to operate the machine unattended! -
Page 20: Safety Instructions For Maintenance, Adjustment, And Inspection (S)
SAFETY INSTRUCTIONS FOR MAINTENANCE, ADJUSTMENT, AND INSPECTION The machine must be maintained in the following ways: The operator must ensure that all maintenance, inspection, and installation work is carried out by authorized and qualified professionals who, after reading the relevant instruction manuals, are in possession of sufficient knowledge. -
Page 21: Machine Description, Components And Specifications
MACHINE DESCRIPTION, COMPONENTS AND SPECIFICATIONS MACHINE DESCRIPTION GreenTec HXF 2802 Multi Carrier mounted on tractor with front loader. HXF 2302: HXF 2802: HXF 3302:... - Page 22 The collision protection optimizes the work process, protects against overloading of the arm, and at the same time acts as a pre-pressure for the attachment tool used – e.g. GreenTec LRS Chainsaw The required amount of oil to be supplied to the HXF multi carrier is either 25, 40 or 50 l / min. all depending on the tool and setup used.
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Page 23: Use Of The Machine
INTENDED USE OF THE MACHINE For any use of the machine other than that described in this section, GreenTec is not liable for any damages resulting therefrom. The responsibility then rests solely with the operator. The HXF multi carrier are available in several variations and sizes, but they all have the same basic structure and operation and are therefore similar. -
Page 24: Machine Components / Main Parts
There are fixed protective screens, which are designed to protect the user against unintentional contact with the electric valve, accumulator and hydraulic connection, as well as protection of components from external dirt, impacts etc. Front Back GreenTec HXF Multi Carrier (HXF front: top & HXF back: bottom) -
Page 25: Automatic Hydraulic Break-Back System (Ahs)
The break-back system / collision protection is fastened during preparation for use before operation and can be adjusted in 3 different levels / angles. GreenTec HXF multi carrier: automatic hydraulic break-back system with tool pre-pressure (AHS) -
Page 26: Flow Regulator For Oil Quantity Assurance
With any kind of adjustment of the flow regulator without instructions from GreenTec, both the guarantee and risk assessment basis for the machine lapses. GreenTec is not liable for damages as a result, and the risk is then solely the responsibility of the operator. -
Page 27: Working Angle Adjustment
4.3.4 WORKING ANGLE ADJUSTMENT The swingarm on the HXF multi carrier comes as standard with an adjustable bracket for setting the working angle. The working angle of the HXF multi carrier can be adjusted from approx. 0 ° (vertical position) to approx. -
Page 28: Support Legs For Mounting
4.3.5 SUPPORT LEGS FOR MOUNTING There are mounted 3 pcs. solid support legs on all HXF models. The support legs contribute to an easy, stable and safe removal and installation of the multi carrier on the vehicle. The support legs also ensure that the HXF multi carrier is stable, during storage and possibly service and maintenance. -
Page 29: Adjustable Foot For Vertical Mounting (Only Hxf 2302 & Hxf 2802)
The adjusting foot ensures that the HXF multi carrier is also stable, during storage and possibly service and maintenance. HXF 2302 (left) and HXF 2802 (right) multi carrier with adjusting feet for mounting RI Barrier Mower and / or BR Weed Clearing Brush... -
Page 30: Mechanical Quick Release & Quick Couplings (Only Hxf 2302)
MECHANICAL QUICK RELEASE & QUICK COUPLINGS (ONLY HXF 2302) The HXF 2302 multi carrier comes with an optional mechanical quick release bracket, where you can easily remove and install attachment tools without the use of tools, also using hydraulic quick couplings. -
Page 31: Approved Attachment Tools (N)
If the multi carrier is fitted with an unapproved attachment tool, the risk assessment basis lapses, and thus the validity and guarantee of the declaration of conformity! The HXF multi carrier is intended for assembly with the following approved GreenTec attachment tools and accessories: APPROVED ATTACHMENT TOOLS AND ACCESSORIES:... -
Page 32: Accessories
ACCESSORIES 4.5.1 HYDRAULIC WORKING ANGLE ADJUSTMENT For hydraulic angle adjustment, a hydraulic cylinder is mounted on the swingarm tilt function. The hydraulic working angle adjustment therefore requires an additional 1 x DW outlet from the vehicle. The hydraulic working angle adjustment makes it possible to adjust the angle of the attachment tool via the vehicle's hydraulic control. -
Page 33: Hydraulic Hose Set, 8.5 M
Counterweights are available in the following sizes: • HXF 2302: 9,4 kg x 6 pcs. = 56,4 kg. total. • HXF 2802: 11,6 kg x 9 pcs. = 104,4 kg. total. -
Page 34: Other Brackets / Adapters For Vehicles
An order form should therefore be completed before purchase regarding the choice of adapter / bracket. See the full list of possible adapters on our website: • GreenTec HXF 2302 • GreenTec HXF 2802 •... -
Page 35: Specifications
Semi-annually and after washing the machine. Texaco Multifak EP 2 lithium-fedt or equivalent Type: (Safety Data Sheet) Mainly built of S235 steel Materials: Hydraulic hoses: Steel-reinforced rubber coated Hydraulic valves: Cast iron and aluminum Table 9 – Datasheet of machine specifications: GreenTec HXF multi carrier... -
Page 36: Noise Measurement Of Airborne Noise (U)
NOISE MEASUREMENT OF AIRBORNE NOISE Noise measurements were performed on the machine under normal operating conditions at GreenTec A / S in Denmark, with a Delta OHM sound meter - type HD 8701. Measurements were made 1 meter from the machines critical noise emitters at a height of 1.50 meters from the ground, without starting or using the tool. -
Page 37: Instructions For Use Of The Maschine (K)
Transport pallet with HXF multi carrier incl. loose parts and accessories. GreenTec points out that the 3 shiny support legs are NOT transport brackets, but part of the HXF multi carrier! The 3 shiny support legs do NOT need to be removed from the machine! -
Page 38: Instructions For Assembly, Connection And Disconnection (J)
5.2.1 PREPARATION OF VEHICLE Before using GreenTec machines, it is important that the vehicle is properly prepared. This must be done both to achieve maximum safety and ensure optimal operation and stability of the vehicle. As extra safety, safety glass / windows (polycarbonate), safety nets and / or other protective devices can be fitted to the vehicle when used with our machines. -
Page 39: Mounting And Connection Of The Machine (I)
5.2.2 MOUNTING AND CONNECTION OF THE MACHINE Never use the HXF multi carrier with a mounted attachment tool on an unstable or unsuitable vehicle! There must be no people or animals near the vehicle due to the risk of collision and / or overturning! The mounting and connection of the machine may only be carried out by professionals who have knowledge and understanding of hydraulic systems, to avoid contamination of the environment, leaks and contamination of the... - Page 40 3. Then lock the front loader locking mechanism. 4. The support legs of the HXF multi carrier are bolted to the transport pallet. These bolts can now be disassembled. 5. Carefully start lifting the multi carrier from the transport pallet. Control panel for electric control is now installed.
- Page 41 CONNECTION OF HYDRAULIC HOSES: Always remember to pay attention to impurities when connecting hydraulic hoses. Dirty hydraulic couplings MUST be wiped / washed / cleaned before connecting the hoses. 6. A minimum of 3 hydraulic hoses from the HXF multi carrier to the vehicle are fitted: Drain hose (blue) Pressure hose (red) Return hose (green)
- Page 42 Max. back pressure 15 bar at the engine. Table 11 – Data sheet for hydraulic connections: HXF multi carrier There are drain connections on all GreenTec’s motors, and drain connections MUST therefore be mounted directly in a pressureless tank (Max. 2.0 bar on the motor drains).
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Page 43: Installation And Mounting Of Electrical Control For Working Angle Adjustment
5.2.4 INSTALLATION AND MOUNTING OF ELECTRICAL CONTROL FOR WORKING ANGLE ADJUSTMENT When electrically operating the working angle of the HXF multi carrier as an option, the control box for this must be mounted in the cab of the vehicle used. The control box is mounted in the cab where the location is adjusted individually so that it does not interfere with either visibility or the general operation of the vehicle used. -
Page 44: Mounting Of Attachtment Tool On A Hxf Multi Carrier
With the swingarm of the multi carrier set in working position, the desired attachment tool can now be mounted. 5.2.6.2 MOUNTING EXAMPLE OF ATTACHMENT TOOL: GREENTEC LRS QUADSAW Mounting and installation instructions for attachment tools on the HXF multi carrier are individually adapted to each individual work tool. - Page 45 For further instructions on mounting a specific attachment tool on the HXF multi carrier, refer to the individual attachment tool's instruction book and instructions therein. Instruction books and other materials are always available on GreenTec's website: Technical documentation - GreenTec attachment tools...
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Page 46: Stability (O)
4. An assessment is made in each individual situation, and it is the full responsibility of the operator and operator to ensure that the vehicle does not flip over or tip over. If the vehicle and GreenTec machines are stable, the HXF multi carrier can be moved higher step-by-step. -
Page 47: Stability Can Be Increased By
Weight, counterweight, track width and vehicle wheelbase. Acceleration, braking, turning and the relative position of the GreenTec machines during these maneuvers. Nature of the terrain: driving uphill, downhill or on a slope? What is the type of substrate: soft, hard, or... -
Page 48: Preparing The Machine For Use
5.4.1 TRAINING OF MACHINE OPERATOR BEFORE USE The HXF multi carrier may only be used mounted with approved GreenTec work tools, as well as on an approved vehicle as a single unit. The operator of the vehicle, multi carrier and attachment tool must therefore both review and understand this instruction manual as well as instruction manuals for the attachment tool and vehicle before using the machine. -
Page 49: Operator's Workplace (F)
If driving on a public road, it is the operator's responsibility to comply with the applicable traffic law. The GreenTec machine(s) must not cover the lighting of either the vehicle or any lights related to traffic safety by law. Additional lighting should be installed here. -
Page 50: Driving Instructions
5.4.4 DRIVING INSTRUCTIONS The multi carrier must always be operated in the most appropriate way, so that the best possible result is obtained during use. It is important that the operator learns all the functions of both the vehicle, multi carrier and attachment tool as it is a combination of these that must control the overall result for e.g. - Page 51 6. The speed must be adjusted so that the cutting result is optimal. It is here that the individual attachment tool and the conditions under which work is carried out determine what speed should be driven at. • (Always see the instruction manual for your GreenTec attachment tools at www.greentec.eu)
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Page 52: Setting And Adjusting The Machine (R)
All approved attachment tools can be used in this working position. SAFETY RIVET HXF multi carrier in working position (Level 2 = approx. 15°-degree working angle) with the swingarm extended. This working position is used with GreenTec RI 60 & 80 Barrier Mower BR 70 Weed Clearing Brush. - Page 53 4-wheel steering on e.g. narrow paths. SETTING WORKING POSITIONS AND HYDRAULIC BREAK-BACK SYSTEM ON HXF TOOL MULTI CARRIER: Description: Transport position: Inactive position (Used only when transporting the GreenTec machine by vehicle) Level 1: 0°-degree / zero position. (Default working position) Level 2: Approx.
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Page 54: Adjustment Of Working Angle For Attachment Tool (Mechanic)
HXF multi carrier with mechanical adjustment of working angle via top link. ALWAYS REMEMBER to switch off both vehicle and GreenTec machine before adjusting the anything on the machines. Tighten the lock nut on the top bar to "lock" the working angle. -
Page 55: Adjustment Of Working Angle For Attachment Tool (Electro-Hydraulic)
Activation of hydraulic system on multi carrier and attachment tool. To ensure that the battery does not run dry, always remember to switch off the GreenTec machine on the control box. Switching the attachment tool on/off: The button is pulled out first, and then pressed to either... -
Page 56: Starting The Attachment Tool On Greentec Hxf Multi Carrier
– page 36) The GreenTec machine is started by supplying oil flow from the vehicle's hydraulic system. (Always see and follow the instruction manual of the vehicle used) With the HXF multi carrier without electric control, the machine will start as soon as oil flow is applied. -
Page 57: Start-Up After Accidental Stop (Q)
Most GreenTec machines have heavy rotors, knives, or blades, and therefore the attachment tools can rotate for up to 30 seconds after the disconnection of the hydraulics! NEVER GO NEAR THE MACHINE AND ATTACHMENT TOOLS BEFORE YOU ARE SURE THAT THE ROTATING PARTS ARE COMPLETELY STOPPED! 5.4.8... -
Page 58: Inspection And Maintenance (E, R)
The warranty on the machine lapses if one or more of the safety instructions are violated. GreenTec is not liable for any compensation for damage caused by incorrect use of the machine as well as incorrect connection or connected equipment,... -
Page 59: Instructions On Safe Maintenance And Adjustment (S)
If you need to move these, always use a pallet truck or forklift. Always check the weight of your GreenTec machine under the machine specifications. Danger of crushing, as the machine can turn during movement on the pallet. -
Page 60: Daily And Routine Inspection (E)
DAILY AND ROUTINE INSPECTION Always remember to check all machinery, both the vehicle, the multi carrier and the attachment tool used. It is important that the operator knows the machines and performs the inspections necessary for the vehicle, multi carrier and the attachment tools used. - Page 61 6. MONTHLY INSPECTION General inspection of machinery: cleaning and maintenance / lubrication so that general maintenance is minimized. (Section 6.7 – page 57) Carefully inspect the condition of all hydraulic hoses • Make sure that they do not rub against edges, bolts and alike.
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Page 62: Tightening Of Bolts And Hydraulic Connections
TIGHTENING OF BOLTS AND HYDRAULIC CONNECTIONS 6.3.1 TIGHTENING OF BOLTS All bolts and nuts are provided with quality class marking, ordinary machine steel bolts have quality class 8.8. Bolts are marked with 8.8, and nuts marked with 8 Hardened steel bolts are marked with 10.9 or 12.9. Bolts are marked with 10.9 or 12.9, and nuts marked with 10 or 12. -
Page 63: Hydraulic Hoses
Check all hydraulic hoses and fittings daily. Any damage or leak must be repaired immediately. Hoses with damage / defects must be replaced. GreenTec's hydraulic systems operate at a very high pressure. Use only original hoses. A broken hose can be very dangerous. -
Page 64: Bushings, Rivets And Bearings
– page 54. BUSHINGS, RIVETS AND BEARINGS All pivot points on GreenTec's machines are equipped with replaceable bushings, rivets and / or bearings. If they show signs of wear, these must be replaced. All bushings, rivets, and bearings etc. can be delivered from GreenTec's spare parts warehouse. -
Page 65: Cleaning / Washing The Machine
Always keep the machine and attachment tools in a clean condition! Dirt attracts moisture and can result in increased rust formation. Paint damage must be repaired! GreenTec's machines MUST be stored dry, due to the risk of water in the sockets, bearings and electrical parts. -
Page 66: Disposal Of Machine / Machine Parts
DISPOSAL OF MACHINE / MACHINE PARTS To ensure the most environmentally friendly disposal method, the machine must be disassembled, and the disassembled parts sorted into the following categories below: CATEGORY: DESCRIPTION: Rubber and plastic parts Hoses, rubber guards, support wheels, plastic components, etc. Technical components Motor, flow regulator, hydraulic hoses, etc. -
Page 67: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING PROCEDURES In case the GreenTec machine or vehicle does not work properly, always see the instruction manual for these. When locating the source of an error, first try to isolate the error condition: Is the fault condition of the machine mechanic related? -
Page 68: Appendix
APPENDIX HYDRAULIC DIAGRAMS 8.1.1 HXF MULTI CARRIER WITH STANDARD HYDRAULIC WORKING ANGLE... -
Page 69: Hxf Multi Carrier With Electrically Controlled Working Angle
8.1.2 HXF MULTI CARRIER WITH ELECTRICALLY CONTROLLED WORKING ANGLE... -
Page 70: Automatic Hydraulic Break-Back System / Ahs-System (Closed Circuit)
8.1.3 AUTOMATIC HYDRAULIC BREAK-BACK SYSTEM / AHS-SYSTEM (CLOSED CIRCUIT) 1. Mini-mess coupling 2. Collision cylinder 3. Akkumulator: 32 bar. (pre-loaded pressure: nitrogen) Only authorized personnel may perform service work on the machine and the AHS system! Warning! Closed hydraulic circuit under high pressure. Stated value: 50 bar. The collision protection cylinder is under constant pressure from the accumulator. -
Page 71: Electrical Diagrams
ELECTRICAL DIAGRAMS 8.2.1 EASYPILOT v1.2 CONTROL PANEL: HXF 2302 – 2802 – 3302 8.2.2 CABLES AND CONNECTORS: HXF 2302 – 2802 – 3302... - Page 72 NOTES:_____________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________...
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