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C-DW
C-DW
302, 452, and 652 Models
OM-223
166 538W
June 2000
Processes
Gas Metal Arc (MIG) Welding
Gas Metal Arc-Pulsed Welding
Flux Cored Arc Welding
Submerged Arc Welding
(452/652 Only)
Air Carbon Arc Cutting
and Gouging (452/652 Only)
Description
Arc Welding Power Source

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Table of Contents
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Summarization of Contents

Safety Precautions
Symbol Usage
Explains symbols indicating hazards, warnings, and notes within the manual.
Arc Welding Hazards
Details general hazards of arc welding, including electric shock, fumes, and sparks.
Additional Symbols for Installation, Operation, and Maintenance
Illustrates symbols for specific hazards like fire, falling unit, moving parts, and interference.
Principal Safety Standards
Lists key safety standards and codes relevant to welding operations and equipment.
EMF Information
Discusses low-frequency electric and magnetic fields and recommendations for minimizing exposure.
Definitions
General Precautionary Label
Explains the general warning label and its associated hazard pictograms and instructions.
Input Connection Label
Details the input connection label, including warnings about shock and power requirements.
Electric Shock And Airflow Label
Describes labels related to electric shock hazards and airflow requirements for the unit.
Nameplate Safety Symbols
Explains various safety symbols found on the equipment's nameplate.
Manufacturer's Rating Labels For CE Products
Displays and explains the rating labels for CE certified products, showing electrical specifications.
Symbols And Definitions
Provides a comprehensive key to symbols and their meanings used throughout the manual.
Installation
Specifications
Lists technical specifications for different models, including voltage, amperage, and input requirements.
Duty Cycle And Overheating
Explains duty cycle ratings and how to prevent overheating to maintain performance.
Volt-Ampere Curves
Illustrates volt-ampere output curves for different models and settings.
Selecting A Location
Provides guidance on choosing an appropriate installation location, considering airflow and safety.
Dimensions And Weights
Details the physical dimensions and weight specifications for the equipment models.
Tipping
Warns about tipping hazards and advises on safe handling during placement and movement.
115 VAC Receptacle And Circuit Breakers
Identifies the 115 VAC receptacle and explains the function of associated circuit breakers.
Weld Output Terminals And Selecting Cable Sizes
Guides on selecting appropriate weld output terminals and cable sizes based on current and length.
Electrical Service Guide
Provides electrical service requirements, including voltage, amperes, and conductor sizes for different models.
Remote 14 Receptacle RC8 And Terminal Strip 1T Information
Details the connections and functions of the remote receptacle and terminal strip.
Remote 14 Receptacle RC8 And Terminal Strip 1T Connections
Illustrates how to connect feeder or remote controls to the receptacle and terminal strip.
Placing Jumper Links And Connecting Input Power
Instructs on setting jumper links and connecting input power based on site voltage.
Operation
Controls (Non CE Models)
Explains the controls and indicators for non-CE models of the welding unit.
Controls (CE Models)
Details the controls and indicators for CE-compliant models of the welding unit.
Maintenance & Troubleshooting
Routine Maintenance
Outlines recommended routine maintenance tasks for the equipment.
Fuse F1
Explains the location and function of Fuse F1 and how to replace it.
Short Circuit Shutdown
Describes the shutdown procedure for short circuits and how to resume operation.
Troubleshooting Table
Provides a table of common troubles and their remedies for troubleshooting.

Table of Contents