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Manuals
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Agrio Manuals
Farm Equipment
Mamut 8000
Instructions for use manual
Agrio Mamut 8000 Instructions For Use Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
2 General Information
Warranty and Liability
Things Not Covered by the Warranty
Principles of Using this Machine
User Responsibilities
Operator Responsibilities
Dangers of Using this Machine
3 Technical Information
Technical Data
Technical Sheet
4 Safety Requirements
Permitted Uses of this Machine
Safety and Accident Prevention Regulations
General Safety Regulations
Hydraulic System
Drive
Brakes
Tires
Repair and Maintenance
Handling Pesticides
List of Safety Labels
5 Description of the Machine
Overview of the Machine's Individual Components
Nameplate
6 Description of Controls
Control Panel
Control Panels and Computers
Variations of Computers and Panels Available
Controls of Sprayers MAMUT 4000, 5000, 6000, 6500 and Mamut XL
Controls for Sprayer with Filling Pump
Controls for Sprayer Without Filling Pump
Controls for Topline Type Sprayer
Description of Topline Control Box Functions
Description of Function of the Five-Way Valve
7 General Description of Functions
Modular Concept
Tanks
Pumps
Filling
Mixing
Washing and Cleaning
8 Operation
Commissioning
Connecting and Disconnecting the Sprayer
Connecting
Disconnecting
Driving the Connected Sprayer
Using the Brake System for the First Time
Inspections before each Ride
Inspections after each Ride
Hauling the Sprayer
9 Preparing for Application
Filling the Main Tank
General Recommendations
Suctioning with the Piston Diaphragm Pump
Filling the Sprayer Tank from the Outside
Filling the Sprayer Tank from the Outside Using Aerial Filter
Filling the Centrifugal Pump
Filling the Sprayer Tank with the Tank-Stop Function
Filling the Tank with Clean Water
Standard Filling
Filling with a Quick Connector (Optional Equipment)
Filling with Pesticides Using the Ecomixer
Description of Ecomixer Parts
Adding Preparations through the Ecomixer
Adding Powder Preparations and Urea
Rinsing the Ecomixer
Canister Rinse Nozzle
Adding Pesticides into the Tank through the Main Hole in the Tank
Mixing
Mixing with Maximum Power
10 Applying the Spray MIX
With Standard Equipment
With "Twin Flow" Individual Nozzle Switching Equipment
11 Cleaning and Rinsing
Rinsing the Sprayer When MIX Remains in the Main Tank
Rinsing the Distribution System
Rinsing and Draining the Suctioned Spray Tank
12 Sensor Calibration
Fully Automatic Regulation
Sprayer Without Automatic Dose Regulation
Testing the Drive Speed
Calculating the Necessary Flow Rate for 1 Nozzle
Setting the Correct Nozzle Pressure
13 Booms
Expanding the Booms to Working Position
Expanding and Folding
Precautions for Standard Boom Expansion
Extending
Folding
Securing the Booms
Description of the "Fixed" Function of Boom Suspension
Boom Suspension
Setting the Boom Tilt
Description of the Suspension Function of Boom Tilt
Manually Tilting the Booms
Manually Tilting the Booms with "Dial" Potentiometer
Automatically Tilting the Booms with the "Parallelomat" Contact Antennae (Optional Equipment)
Automatically Tilting "Distance - Control" Ultrasonic Sensor (Optional Equipment)
Tilting the Booms "Hydraulically" (Optional Equipment)
Booms - Types and Control
Booms 18-36M
Combination of Folding Booms
Folding and Unfolding the Central Booms
14 Axles
BPW Axle (Fixed, Expandable)
Axle Specifications
Axle Description
Axle Maintenance
BPW Air Suspension Axle
Axle Specifications
Brake Unit
Axle Maintenance
For Inspection of the Hubs and Brake System, See Maintenance of BPW Fixed Axles
15 Additional Equipment
Application Tubes
Sprayer Navigation During Application
Foam Marker
Satellite Navigation System
External Washing
External Washing Without Pressure from a Fresh Water Tank
External Washing with a High Pressure Pistol
Swiveling Drawbar
Manually Operated Swiveling Drawbar
Automatically Swiveling the Drawbar (Trail-Control)
Filling Aerial Filter
16 Maintaining and Caring for the Machine
Cleaning
Cleaning with High-Pressure Cleaner / Steam Cleaner
Protecting from Freeze (Draining the Sprayer)
Spray Pump
Description of Individual Pump Parts
Checking the Oil Level
Changing the Oil
Air Pressure in the Pump
Check and Adjust the Belt Settings if the Pump Is Driven by the Gears
Changing the V-Belt
Changing and Checking the Suction and Pressure Valves
Testing and Exchanging the Diaphragms
Summary of Key Points
Calibrating the Flow Meter
17 Oiling Scheme
18 Overview of Maintenance
19 Troubleshooting Assistance
Possible Errors in Spraying
20 Appendices
Hydraulic Diagram of the Sprayer
Sprayer Brake Diagram
Wiring Diagram
Hydraulic Connection Operation Diagram
MAMUT Technical Diagram
Dosage Tables
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Instructions for use
MAMUT
ver. 1/2014
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Summarization of Contents
Introduction
Manual Overview and Welcome
Welcome message and importance of reading the manual for optimal use and reliability.
General Information
Warranty and Usage Principles
Details warranty terms, liability, and essential safety and operational guidelines.
Technical Information
Technical Data and Specifications
Provides essential technical specifications, data, and sheet details for the sprayer.
Safety Requirements
Permitted Uses and Safety Regulations
Outlines allowed uses, safety regulations, and accident prevention measures.
Safety Labels and Identification
Lists and explains the meaning of various safety labels found on the machine.
Machine Description
Component Identification and Nameplate
Identifies machine components and details nameplate information.
Description of Controls
Control Panel and Computer Systems
Explains control panel functions and available computer system options.
General Description of Functions
System Functions and Operations
Covers modular design, tanks, pumps, filling, mixing, and washing procedures.
Operation
Commissioning, Connection, and Driving
Guides through commissioning, connecting, disconnecting, and driving the sprayer.
Preparing for Application
Tank Filling and Preparation
Details methods for filling the main tank and clean water tank.
Pesticide Mixing and Ecomixer Use
Instructions for adding pesticides using the Ecomixer and mixing the solution.
Applying the Spray Mix
Spray Application Procedures
Steps for applying spray mix with standard and "Twin Flow" equipment.
Cleaning and Rinsing
Sprayer Cleaning and Rinsing Procedures
Guides on rinsing the sprayer, distribution system, and suctioned tank.
Sensor Calibration
Calibration for Automatic and Manual Systems
Covers calibration for automatic regulation and manual systems, including speed and flow rate.
Booms
Boom Operation and Adjustment
Details expanding, folding, securing, tilting, and suspension of booms.
Boom Types and Control
Overview of different boom types and their control mechanisms.
Axles
BPW Axle Systems and Maintenance
Describes fixed, expandable, and air suspension BPW axles, including maintenance.
Additional Equipment
Application Tubes and Navigation Systems
Information on application tubes and sprayer navigation systems like foam markers.
External Washing and Drawbar Features
Details external washing methods and swiveling drawbar functionality.
Aerial Filter Maintenance
Instructions for connecting and maintaining the aerial filter.
Maintaining and Caring for the Machine
General Maintenance and Cleaning
Guidelines for regular cleaning, general maintenance, and freeze protection.
Spray Pump Maintenance and Calibration
Detailed procedures for spray pump maintenance, oil changes, and flow meter calibration.
Oiling Scheme
Lubrication Schedule and Sites
Details the lubrication sites, lubricants, and frequency for machine components.
Overview of Maintenance
Comprehensive Maintenance Checklist
A tabular overview of maintenance tasks by component and frequency.
Troubleshooting Assistance
Common Sprayer Errors and Solutions
Lists common problems with spraying, dosage, controls, and brakes with possible causes and remedies.
Appendices
Technical Diagrams and Tables
Includes hydraulic, brake, wiring diagrams, and dosage tables for reference.
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