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Instructions for use
MAMUT
ver. 1/2014

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Summarization of Contents

General Information
Warranty and liability
Details warranty terms, conditions, and items not covered by the warranty.
Principles of using this machine
Outlines essential safety guidelines and regulations for machine operation.
User responsibilities
Defines user obligations for safe machine operation and compliance.
Operator responsibilities
Defines operator obligations for work safety and accident prevention.
Dangers of using this machine
Warns about potential dangers and damage from improper machine use.
Technical information
Technical data
Lists the technical specifications and data of the sprayer.
TECHNICAL SHEET
Provides detailed technical specifications for the MAMUT sprayer models.
Safety requirements
Permitted uses of this machine
Specifies the authorized agricultural applications and conditions for using the sprayer.
Safety and accident prevention regulations
Details general safety regulations and accident prevention measures.
General safety regulations
Lists essential safety checks and practices for operating the machine.
Hydraulic system
Highlights safety precautions related to the high-pressure hydraulic system.
Drive
Provides safety instructions related to the machine's drive system.
Brakes
Advises on checking and maintaining the sprayer's brake system.
Tires
Details safety checks and maintenance for the sprayer's tires.
Repair and maintenance
Lists safety precautions for performing repairs and maintenance on the sprayer.
Handling pesticides
Provides safety guidelines for handling pesticides and preparing spray mixes.
List of safety labels
Explains the meaning and location of various safety labels on the sprayer.
Description of the machine
Overview of the machine's individual components
Identifies and illustrates the various components of the sprayer.
Nameplate
Explains the information found on the sprayer's nameplate.
Description of controls
Control panel
Describes the pneumatic control panel and its integrated computer system.
Control panels and computers
Presents various available control terminals and computer systems for the sprayer.
Variations of computers and panels available
Lists and describes the different computer and control panel options available.
Controls of sprayers MAMUT 4000, 5000, 6000, 6500 and Mamut XL
Illustrates and labels the control components for specific MAMUT sprayer models.
Controls for sprayer with filling pump
Details the control components for sprayers equipped with a filling pump.
Controls for sprayer without filling pump
Details the control components for sprayers not equipped with a filling pump.
Controls for Topline type sprayer
Identifies and explains the control components for the Topline type sprayer.
Description of Topline control box functions
Explains the functions of the control box for the Topline type sprayer.
Description of function of the five-way valve
Details the operational functions of the five-way valve.
General description of functions
Modular concept
Describes the modular design and customization options of the sprayer.
Tanks
Details the capacities of the main tank and clean water tank.
Pumps
Explains the types and operation of the sprayer's pumps.
Filling
Describes the various methods and procedures for filling the sprayer tank.
Mixing
Explains the mixing process and equipment used in the sprayer tank.
Washing and cleaning
Provides procedures for washing and cleaning the sprayer.
Operation
Commissioning
Provides information for preparing the machine for its first use.
Connecting and disconnecting the sprayer
Details the procedures for connecting and disconnecting the sprayer from the tractor.
Connecting
Step-by-step instructions for safely connecting the sprayer to the tractor.
Disconnecting
Step-by-step instructions for safely disconnecting the sprayer from the tractor.
Driving the connected sprayer
Provides guidelines for driving the tractor with the connected sprayer.
Using the brake system for the first time
Instructions for testing and using the sprayer's brake system initially.
Inspections before each ride
Lists essential checks to perform before each ride for safe operation.
Inspections after each ride
Outlines checks to perform after completing a ride for maintenance and safety.
Hauling the sprayer
Provides instructions and precautions for hauling the sprayer.
Preparing for application
Filling the main tank
Details the procedures and recommendations for filling the main tank.
General recommendations
Provides general advice and precautions for filling the sprayer tank.
Suctioning with the piston diaphragm pump
Explains how to use the piston diaphragm pump for filling.
Filling the sprayer tank from the outside
Describes how to fill the sprayer tank using an external source.
Filling the sprayer tank from the outside using aerial filter
Details filling the sprayer tank via the aerial filter.
Filling the centrifugal pump
Explains the procedure for filling the sprayer using a centrifugal pump.
Filling the sprayer tank with the Tank-stop function
Details how to fill the sprayer tank using the Tank-stop function.
Filling the tank with clean water
Explains the purpose and methods for filling the clean water tank.
Standard filling
Describes the standard procedure for filling the clean water tank.
Filling with a quick connector (optional equipment)
Details filling the clean water tank using an optional quick connector.
Filling with pesticides using the Ecomixer
Explains the process of filling the sprayer with pesticides using the Ecomixer.
Description of Ecomixer parts
Identifies and describes the components of the Ecomixer.
Description of tilting Ecomixer
Details the operation and features of the tilting Ecomixer.
Adding preparations through the Ecomixer
Guides on adding chemicals to the sprayer via the Ecomixer.
Adding powder preparations and urea
Instructions for adding powder preparations and urea using the Ecomixer.
Rinsing the Ecomixer
Explains the procedure for rinsing the Ecomixer after use.
Canister rinse nozzle
Details the use of the canister rinse nozzle for cleaning.
Adding pesticides into the tank through the main hole in the tank
Describes filling pesticides directly into the tank via the main hole.
Mixing
Explains the mixing process within the main tank.
Mixing with maximum power
Describes how to perform mixing at maximum power.
Applying the spray mix
With standard equipment
Details the steps for applying spray mix using standard equipment.
With "Twin Flow" individual nozzle switching equipment
Explains how to apply spray mix with the "Twin Flow" nozzle switching system.
Cleaning and rinsing
Rinsing the sprayer when mix remains in the main tank
Details how to rinse the sprayer when spray mix is still in the main tank.
Rinsing the distribution system
Explains the process for rinsing the sprayer's distribution system.
Rinsing and draining the suctioned spray tank
Describes how to rinse and drain the suctioned spray tank.
Sensor calibration
Fully automatic regulation
Explains the calibration process for systems with fully automatic regulation.
Sprayer without automatic dose regulation
Details calibration for sprayers lacking automatic dose regulation.
Testing the drive speed
Explains how to test and determine the sprayer's drive speed.
Calculating the necessary flow rate for 1 nozzle
Provides the formula and steps to calculate the required flow rate per nozzle.
Setting the correct nozzle pressure
Guides on setting the correct nozzle pressure for accurate spraying.
Booms
Expanding the booms to working position
Explains how to extend the booms to their operational position.
Expanding and folding
Details the procedures for expanding and folding the sprayer booms.
Precautions for standard boom expansion
Lists precautions to take during standard boom expansion.
Extending
Describes the steps for extending the booms.
Folding
Describes the steps for folding the booms for transport.
Securing the booms
Explains how to secure the booms, especially when approaching obstacles.
Description of the "fixed" function of boom suspension
Details the function of the fixed boom suspension system.
Boom suspension
Explains the vertical and horizontal suspension mechanisms of the booms.
Setting the boom tilt
Covers procedures for adjusting the boom tilt angle.
Description of the suspension function of boom tilt
Explains the principle behind the boom tilt suspension system.
Manually tilting the booms
Details how to manually adjust the boom tilt using controls.
Manually tilting the booms with "dial" potentiometer
Describes manual boom tilting using a potentiometer.
Automatically tilting the booms with the "parallelomat" contact antennae
Details the operation of automatic boom tilting via contact antennae.
Automatically tilting "Distance - Control" ultrasonic sensor (optional equipment)
Describes automatic boom tilting using ultrasonic sensors.
Tilting the booms "hydraulically" (optional equipment)
Explains hydraulic boom tilting using an electro-hydraulic distributor.
Description of six-section hydraulic distributor
Details the six-section hydraulic distributor used for boom control.
Booms - types and control
Discusses different types of booms and their control mechanisms.
Booms 18-36m
Describes the features and operation of 18-36m booms.
Combination of folding booms
Explains how booms can be combined and shortened for different spans.
Manually shortening the outer booms
Details the manual process for shortening outer booms.
Hydraulically shortening the outer booms
Describes hydraulic shortening of outer booms.
Manually removing the outer booms
Explains the manual process for removing outer booms.
Folding and unfolding the central booms
Covers hydraulic and manual folding/unfolding of central booms.
Hydraulically folding and unfolding the center booms
Details hydraulic operation for folding and unfolding center booms.
Manually folding and unfolding the booms with the locking pin
Describes manual folding and unfolding of booms using a locking pin.
Folding and unfolding the booms using double folding (optional equipment)
Explains boom folding and unfolding with double folding.
Axles
BPW axle (fixed, expandable)
Details the fixed and expandable BPW axle specifications and design.
Axle specifications
Lists the technical specifications for the BPW fixed and expandable axles.
Axle description
Identifies and describes the individual parts of the BPW axle.
Axle maintenance
Outlines the maintenance procedures for the BPW axles.
Tightening and loosening the wheel nuts
Details the correct torque and procedure for tightening wheel nuts.
Removing discrepancies in the braking power of the left and right brake units
Explains how to adjust braking power balance between left and right units.
Axle operation
Lists operational checks and maintenance intervals for the axle.
BPW air suspension axle
Describes the BPW air suspension axle system and its types.
Types
Lists the different types of BPW air suspension axles.
Axle specifications
Lists the technical specifications for the BPW air suspension axles.
Brake unit
Describes the drum brake system used with the BPW air suspension axle.
Axle maintenance
Outlines the maintenance schedule and tasks for BPW air suspension axles.
Additional equipment
Application tubes
Explains the use and installation of application tubes.
Sprayer navigation during application
Covers systems for sprayer navigation during application.
Foam marker
Describes the foam marker system for marking spray paths.
Satellite navigation system
Mentions satellite guidance systems for sprayer navigation.
External washing
Details the external washing capabilities of the sprayer.
External washing without pressure from a fresh water tank
Explains external washing using a fresh water tank without pressure.
External washing with a high pressure pistol
Details external washing using a high-pressure pistol.
Swiveling drawbar
Covers the swiveling drawbar feature for improved maneuverability.
Manually operated swiveling drawbar
Explains the operation of the manually controlled swiveling drawbar.
Automatically swiveling the drawbar (Trail-control)
Details the automatic swiveling drawbar system (Trail-control).
Filling aerial filter
Describes the process of filling and maintaining the aerial filter.
Maintaining and caring for the machine
Cleaning
Details regular cleaning procedures for the sprayer.
Cleaning with high-pressure cleaner / steam cleaner
Explains safe cleaning procedures using high-pressure cleaners or steam.
Protecting from freeze (draining the sprayer)
Provides instructions for draining the sprayer to protect it from freezing.
Spray pump
Details the types of spray pumps and their descriptions.
Description of individual pump parts
Identifies and describes the individual parts of the spray pump.
Checking the oil level
Guides on how to check the oil level in the spray pump.
Changing the oil
Details the procedure for changing the oil in the spray pump.
Air pressure in the pump
Explains how to check and adjust air pressure within the pump.
Check and adjust the belt settings if the pump is driven by the gears
Details checking and adjusting belt settings for gear-driven pumps.
Changing the V-belt
Guides on replacing worn V-belts for the pump drive.
Changing and checking the suction and pressure valves
Details procedures for changing and checking pump suction and pressure valves.
Testing and exchanging the diaphragms
Explains how to test and replace pump diaphragms.
Checking the diaphragms
Guides on checking the condition of pump diaphragms.
Replacing the diaphragms
Details the procedure for replacing pump diaphragms.
Summary of key points
Summarizes key operational points related to the pump.
Calibrating the flow meter
Explains the procedures for calibrating the flow meter.
Troubleshooting assistance
Possible errors in spraying
Lists potential spraying errors and their causes/remedies.
APPENDICES
Hydraulic diagram of the sprayer
Provides the hydraulic diagram for the sprayer.

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