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2009
SERVICE MANUAL
VMX17(Y)
2S3-28197-E0

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Summarization of Contents

GENERAL INFORMATION
IDENTIFICATION
Information about vehicle identification number and model label.
FEATURES
Outlines the FI system, ABS, YCC-T/YCC-I, and instrument functions.
IMPORTANT INFORMATION
Preparation for removal/disassembly, replacement parts, and specific component handling.
CHECKING THE CONNECTIONS
Procedures for checking leads, couplers, and connectors for stains, rust, and moisture.
SPECIAL TOOLS
Lists necessary special tools, their part numbers, illustrations, and reference pages.
SPECIFICATIONS
GENERAL SPECIFICATIONS
Provides overall vehicle dimensions, weight, and turning radius.
ENGINE SPECIFICATIONS
Details engine type, displacement, bore, stroke, compression, fuel, oil, and cooling system specs.
CHASSIS SPECIFICATIONS
Covers frame, wheels, tires, brakes, steering, and suspension specifications.
ELECTRICAL SPECIFICATIONS
Details voltage, ignition system, ECU, battery, lights, and fuses.
TIGHTENING TORQUES
Specifies general and specific tightening torques for fasteners, essential for assembly.
LUBRICATION POINTS AND LUBRICANT TYPES
Lists lubrication points for engine and chassis components and recommended lubricants.
LUBRICATION SYSTEM CHART AND DIAGRAMS
Provides a chart and diagrams illustrating the engine oil lubrication flow.
COOLING SYSTEM DIAGRAMS
Illustrates the routing and connections of the cooling system components.
CABLE ROUTING
Details the proper routing of various wires and cables throughout the vehicle.
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE
A chart detailing maintenance intervals and jobs for various components based on mileage.
ENGINE
Covers checks and adjustments for engine components like valve clearance, throttle bodies, and oil.
CHASSIS
Details checks and adjustments for chassis components like brakes, steering, and suspension.
ELECTRICAL SYSTEM
Covers checks and charging procedures for the battery, fuses, lights, and switches.
ENGINE
ENGINE REMOVAL
Procedures for removing the engine, exhaust system, and related components.
CAMSHAFTS
Covers removal, checking, and installation of camshafts and related parts.
CYLINDER HEADS
Procedures for removing, checking, and installing cylinder heads, including warpage measurement.
VALVES AND VALVE SPRINGS
Details the removal, checking, and installation of valves, springs, and related components.
GENERATOR AND STARTER CLUTCH
Procedures for removing, checking, and installing the generator and starter clutch components.
ELECTRIC STARTER
Covers removal, disassembly, and checking of the starter motor.
CLUTCH
Procedures for removing, checking, and installing clutch components, including plates and master cylinder.
SHIFT SHAFT
Details the removal, checking, and installation of the shift arm and shift shaft.
OIL PUMP
Covers removing, checking, and assembling the oil pan and oil pump assembly.
CRANKCASE
Procedures for separating, checking, and assembling the crankcase halves.
CONNECTING RODS AND PISTONS
Details removal, checking, and installation of connecting rods, pistons, and rings.
CRANKSHAFT AND BALANCER
Covers removal, checking, and installation of crankshaft and balancer components.
TRANSMISSION
Procedures for removing, disassembling, and assembling transmission components.
MIDDLE GEAR
Details removing, disassembling, and aligning middle drive and driven pinion gears.
FUEL SYSTEM
FUEL TANK
Procedures for removing, installing, checking, and testing the fuel tank and its components.
AIR FILTER CASE
Covers removing, installing, and checking the air filter case and intake funnels.
THROTTLE BODIES
Procedures for removing, checking, cleaning, and adjusting throttle bodies and sensors.
AIR INDUCTION SYSTEM
Details checking the air induction system, including hoses, valves, and solenoids.
ELECTRICAL SYSTEM
IGNITION SYSTEM
Covers circuit diagrams, sidestand operation, and troubleshooting for the ignition system.
ELECTRIC STARTING SYSTEM
Details circuit diagrams, operation, and troubleshooting for the electric starting system.
CHARGING SYSTEM
Covers circuit diagrams and troubleshooting for the battery charging system.
LIGHTING SYSTEM
Provides circuit diagrams and troubleshooting for headlights, taillights, and turn signals.
SIGNALING SYSTEM
Details circuit diagrams and troubleshooting for various signaling components like horns and turn signals.
COOLING SYSTEM
Covers circuit diagrams and troubleshooting for the cooling system components.
FUEL INJECTION SYSTEM
Details circuit diagrams, ECU self-diagnostics, and troubleshooting for the fuel injection system.
FUEL PUMP SYSTEM
Covers circuit diagrams and troubleshooting for the fuel pump system.
IMMOBILIZER SYSTEM
General information, key registration, and troubleshooting for the immobilizer system.
ABS (ANTI-LOCK BRAKE SYSTEM)
Covers ABS components, circuit diagrams, troubleshooting, and operation tests.
ELECTRICAL COMPONENTS
Lists and illustrates various electrical components, including switches, bulbs, fuses, and sensors.
TROUBLESHOOTING
GENERAL INFORMATION
Basic guide to troubleshooting, not covering all possible causes.
STARTING FAILURES
Lists potential causes for engine and fuel system starting failures.
INCORRECT ENGINE IDLING SPEED
Potential causes related to engine and fuel system for incorrect idling speed.
POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
Lists potential causes for poor performance at medium and high speeds.
FAULTY GEAR SHIFTING
Details issues related to difficult shifting and potential causes.
SHIFT PEDAL DOES NOT MOVE
Lists possible causes for a non-functional shift pedal.
JUMPS OUT OF GEAR
Potential causes for the transmission jumping out of gear.
FAULTY CLUTCH
Identifies symptoms of clutch issues like slipping and dragging, with potential causes.
OVERHEATING
Lists potential causes for engine and cooling system overheating.
OVERCOOLING
Potential causes for engine overcooling related to the cooling system.
POOR BRAKING PERFORMANCE
Lists potential causes for reduced braking performance.
FAULTY FRONT FORK LEGS
Potential causes for front fork leg issues like leaks or damage.
UNSTABLE HANDLING
Lists components and conditions that can lead to unstable handling.
FAULTY LIGHTING OR SIGNALING SYSTEM
Troubleshooting guide for issues with headlights, turn signals, brake lights, and horn.

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