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KAESER ASD 40S Service Manual

Screw compressor tri-voltage

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Contents
Table of Contents
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Table of Contents

Table of Contents
Regarding this Document Using the Document
Additional Documents
Copyright
Symbols and Identification
Warnings
Other Instructions and Symbols
Tab. 1 the Levels of Danger and Their Meaning
Technical Data Nameplate
Options
Tab. 2 Nameplate
Weight
Temperature
Ambient Conditions
Tab. 3 Options
Tab. 4 Machine Weight
Tab. 5 Temperature
Tab. 6 Ambient Conditions
Ventilation
Pressure
Fig. 1 Maximum Relative Humidity
Tab. 7 Ventilation
Tab. 8 Safety Relief Valve Setting
Delivery
Cooling Oil Recommendation
Basic Information
KAESER Lubricants
Tab. 9 Delivery
Cooling Oil Volume
Tab. 10 Cooling Oil Charge
Tab. 11 Cooling Oil Charge (Option W1)
Tab. 12 Cooling Oil Charge (Option W2)
Motors and Power
Drive Motor
Fan Motor
Sound Pressure Level
Tab. 13 Cooling Oil Charge (Option W3)
Tab. 15 Drive Motor Rated Speed
Tab. 16 Fan Motor
Power Supply
Power Supply Specifications
Fig. 2 Three-Phase Star (Wye); 4 Wire; Grounded Neutral
Fig. 3 Three-Phase Star (Wye); 3 Wire; Grounded Neutral
Tab. 17 Sound Pressure Level
Heat Recovery
Prepared for External Heat Recovery
Tab. 18 Supply 208V/3/60Hz
Tab. 19 Supply 230V/3/60Hz
Tab. 20 Supply 460V/3/60Hz
Tab. 21 Heat Capacity (Option W1)
Internal Heat Recovery
Tab. 22 Water Quality Specification
Tab. 23 Heat Exchanger Specification (Option W2/W3)
Refrigeration Dryer
Tab. 24 Heat Capacity (Option W2/W3)
Tab. 25 Flow Rate (Option W2)
Tab. 26 Flow Rate (Option W3)
Tab. 27 Refrigeration Dryer: Model
Tab. 28 Refrigeration Dryer: Compressed Air System
Tab. 29 Refrigeration Dryer: Refrigeration Circuit
Safety and Responsibility Basic Information
Specified Use
Improper Use
User's Responsibilities
Observe Statutory and Universally Accepted Regulations
Qualified Personnel
Adhere to Inspection Schedules and Accident Prevention Regulations
Dangers
Safely Dealing with Sources of Danger
Safe Machine Operation
Organizational Measures
Danger Areas
Safety Devices
Safety Signs
Tab. 30 Danger Areas
Fig. 4 Location of Safety Signs
In Emergency
Fire Fighting
Tab. 31 Safety Signs
Remove any Compressor Cooling Oil from Your Person
Injury from Handling Refrigerant
Warranty
Environmental Protection
Design and Function
Enclosure
Functional Description of the Machine
Fig. 5 Enclosure
Fig. 6 Machine Layout
Refrigeration Dryer
Floating Relay Contacts
Options
Machine Mountings
Fig. 7 Refrigeration Dryer
Fig. 8 Machine Mountings
Cooling Air Filter Mat
Heat Recovery
Optional Filter Monitoring Set
Fig. 9 Cooling Air Filter Mat (Option K3)
Fig. 10 Internal Heat Recovery (Option W2/W3)
Operating States and Control Modes
Operating States of the Machine
Control Modes
Refrigeration Dryer Control Modes
Tab. 32 Operating States under MODULATING Control
Tab. 33 Refrigeration Dryer Control Modes
Safety Devices
SIGMA CONTROL Keys and Indicators
Fig. 11 Keys
Fig. 12 Indicators
Tab. 34 Keys
Tab. 35 Indicators
Installation and Operating Conditions
Safety
Installation Conditions
Place of Installation and Distances
Ensure Adequate Ventilation
Exhaust Duct Design
Fig. 13 Recommended Installation and Dimensions [Inch]
Using the Compressor to Supply a Compressed Air System
Installation Safety
Reporting Transport Damage
Making the Compressed Air Connection
Connecting the Condensate Drain
Fig. 14 Compressed Air Connection
Fig. 15 Condensate Drain Dimensions [Inch]
Making the Power Supply Connection
Changing Main Voltage Connections
Tab. 36 Voltage Selection
Tab. 14 Drive Motor
Tab. 37 Overload Protection Relay Settings
Tab. 38 Motor Protection Switch Settings
Refrigeration Dryer: Connecting the Transformer According to the Power Supply
Options
Anchoring the Machine
Initial Start-Up Safety
To be Noted before Commissioning
Checking Installation and Operating Conditions
Tab. 39 Re-Commissioning after Storage
Tab. 40 Installation Conditions Checklist
Setting the Overload Protection Cut-Out
Setting the Motor Overload Protection Switch
Pouring Cooling Oil into the Airend
Fig. 16 Inlet Valve Filling Port
Check Direction of Rotation
Starting the Machine for the First Time
Fig. 17 Coupling
Setting the Setpoint Pressure
Changing the Display Language
Fig. 18 Label: Changing the Display Language
Operation
Switching on and off
Switching on
Shutdown
Fig. 19 Switching on and off
Switching off in an Emergency and Switching on Again
Remote on and off Switching
Fig. 20 Switching off in an Emergency
Switching on and off with the Clock
Fig. 21 Switching on and off in Remote
Tab. 41 Machine Identification
Tab. 42 Remote Control Identification
Acknowledging Alarm and Warning Messages
Fig. 22 Switching on and off with the Clock
Tab. 43 Machine Identification
Fig. 23 Acknowledging/Resetting Messages
Fault Recognition and Rectification
Basic Information
Alarm Messages (Machine Shut-Down)
Tab. 44 Alarm Messages and Measures
Warning Messages (Yellow LED Lights)
Other Faults
Tab. 45 Warning Messages
Tab. 46 Other Faults and Actions
10.1 Maintenance
Safety
Maintenance Schedule
Logging Maintenance Work
Resetting Maintenance Interval Counters
Regular Maintenance Tasks
Tab. 47 Regular Maintenance Tasks
Cooling Oil Changing Interval
Regular Service Work
Tab. 48 Oil Change Intervals Lubricants
Cooler: Cleaning or Renewing the Filter Mats
Fig. 24 Filter Mat for the Air and Oil Cooler
Tab. 49 Regular Service Work
Cleaning or Replacing the Control Cabinet Filter Mats
Cooler Maintenance
Fig. 25 Control Cabinet Ventilation Grill
Heat Recovery System Maintenance
Fig. 26 Cleaning the Cooler
External Heat Recovery
Internal Heat Recovery
Air Filter Maintenance
Motor Maintenance
Fig. 27 Air Filter Maintenance
Checking the Coupling
Fig. 28 Checking the Coupling
Checking the Safety Relief Valve
Checking the Overheating Safety Shutdown Function
Checking the Cooling Oil Level
Venting the Machine (Depressurizing)
Fig. 29 Checking the Cooling Oil Level
Fig. 30 Venting the Machine
Topping up the Cooling Oil
Venting the Machine (Depressurizing)
Fig. 31 Topping up the Cooling Oil
Top up with Cooling Oil and Test Run
Changing the Cooling Oil
Fig. 32 Changing the Cooling Oil, Oil Separator Tank
Fig. 33 Changing the Cooling Oil, Oil Cooler
Fig. 34 Changing the Cooling Oil, Airend
Changing the Oil Filter
Fig. 35 Changing the Cooling Oil, Heat Recovery System
Changing the Oil Separator Cartridge
Fig. 36 Changing the Oil Filter
Fig. 37 Changing the Oil Separator Cartridge
Refrigeration Dryer Maintenance
Cleaning the Refrigerant Condenser
Fig. 38 Refrigeration Dryer
Checking Condensate Drainage
Condensate Drain Maintenance
Fig. 39 Checking Condensate Drainage
Fig. 40 Condensate Drain Maintenance
Document Maintenance and Service Work
Tab. 50 Logged Maintenance Tasks
11 Spares, Operating Materials, Service
Note the Nameplate
Ordering Consumable Parts and Operating Materials
Sigma Air Service
Tab. 51 Consumable Parts
Service Addresses
Spare Parts for Service and Repair
12 Decommissioning, Storage and Transport
Putting out of Operation
Packing
Storage
Transporting
Safety
Transporting with a Forklift
Transporting with a Crane
Fig. 41 Transporting with a Forklift
Disposal
Fig. 42 Transporting with a Crane
13 Annex
Pipeline and Instrument Flow Diagram (P+I Diagram)

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Service Manual

Screw Compressor

ASD T

Tri-Voltage

9_5721 06 USE

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