Related Manuals for KAESER ASK 34
Summarization of Contents
Regarding this document
Using this document
Describes the machine as it was at the time of first delivery. Keep manual safe.
Further documents
Lists additional documents like Certificate of Acceptance, Declaration of Conformity.
Symbols and labels
Explains symbols and labels used in the document for warnings and information.
Warnings
Explains signal terms DANGER, WARNING, CAUTION and their consequences.
Potential damage warnings
Explains NOTE for damage warnings and their consequences on property.
Technical Specifications
Nameplate
Provides model designation and technical info from the machine's nameplate.
Options
Lists possible options for the machine with their codes and availability.
Ventilation
Provides guide values for inlet aperture and forced ventilation flow rate.
Flow rate (constant delivery volume relative to intake conditions)
Details flow rates in m³/min at 50 Hz and 60 Hz mains frequency.
Cooling oil recommendation
Recommends cooling oils for general applications and food processing.
Motors and power
Lists rated power, enclosure protection, and rated speed for drive motors.
Electrical connection
Describes compliance with EN 60204-1 for electrical power supply.
Power supply specifications
Provides supply details (fuse, cable, current) for 200V, 230V, and 400V.
Heat recovery
Explains typical layout examples and conditions for heat recovery options.
Safety and Responsibility
Basic instructions
Machine manufactured to latest standards but dangers can arise. Follow safety measures.
Specified use
Machine intended solely for generating compressed air for industrial use.
Improper use
Improper usage can cause damage or severe injuries. Use only as intended.
User's responsibilities
Defines qualifications for suitable personnel for operation, installation, and maintenance.
Dangers
Describes dangers from electricity, forces of compression, and how to deal with them.
Safe machine operation
Provides information on safe handling during individual product life phases.
Safety signs
Shows positions and meanings of safety signs used on the machine.
Emergency situations
Provides suitable measures and extinguishing substances for fire fighting.
Design and Function
Housing
Describes the machine housing overview, functions, and limitations.
Machine function
Explains the machine layout and the flow of air and oil.
Safety devices
Lists safety devices like EMERGENCY STOP, pressure relief valve, thermometer.
Operating panel SIGMA CONTROL 2
Overview of keys on the SIGMA CONTROL 2 operating panel and their functions.
LEDs
Explains the function of various LEDs on the SIGMA CONTROL 2 display.
Operating modes and control modes
Explains control modes like DUAL, QUADRO, VARIO, and MODULATING control.
Options
Explains heat recovery system with thermostatic valves and heat exchanger.
Installation and Operating Conditions
Ensuring safety
Conditions for installation and operation affect safety. Follow warning instructions.
Installation conditions
Recommends clearances for installation and ensures access to machine parts.
Ensuring the machine room ventilation
Details tasks for adequate machine room ventilation for heat evacuation.
Operating the machine in a compressed air network
Operating the machine within a compressed air network, pressure limits.
Installation
Ensuring safety
Follow instructions for safe installation, work on live components, and air system.
Connecting the machine with the compressed air network
Connecting the machine to the compressed air network, avoiding condensate damage.
Connecting the machine with the power supply
Connecting the machine to the power supply by authorized personnel.
Connecting the heat recovery system
Connecting the heat recovery system, considering materials and pressure surges.
Initial Start-up
Ensuring safety
Instructions for safe commissioning of the machine. Follow safety guidelines.
Instructions to be observed before commissioning
Lists pre-commissioning checks and special measures for re-commissioning after storage.
Setting the overload protection cut-out
Setting the overload relay for star-delta starting to prevent false triggering.
Starting the machine for the first time
Step-by-step guide for the initial start-up of the compressor.
Operation
Switching on and off
Procedure for switching the machine on and off using the keys.
Switching off in an emergency and switching on again
Using the EMERGENCY STOP device for immediate shutdown and restart.
Using the timer for switching on and off
Instructions for using the timer function for automated switching.
Acknowledging alarm and warning messages
How to acknowledge alarm and warning messages via LEDs and keys.
Fault Recognition and Rectification
Basic instructions
Classifies error messages and provides basic fault rectification guidelines.
Other faults
Lists common faults, their possible causes, and remedies.
Maintenance
Ensuring safety
Instructions for safe maintenance, working on live components and pressure systems.
Following the maintenance plan
Lists required maintenance tasks with intervals and see chapters.
Cooler: Cleaning or Renewing the Filter Mats
How to clean or renew filter mats for the air and oil cooler.
Maintain the heat recovery system
Maintaining the heat recovery system, checking for leaks and contamination.
Air Filter Maintenance
Procedures for air filter maintenance, checking sealing surfaces.
Drive belt maintenance
Checking and adjusting drive belt tension and inspecting for damage.
Testing the pressure relief valve
Procedure for testing the pressure relief valve by raising working pressure.
Check the safety shut-down due to excessive airend discharge temperature.
Checking the safety shut-down function for excessive airend discharge temperature.
Checking the cooling oil level
How to check cooling oil level, accuracy for frequency-controlled compressors.
Changing the cooling oil
How to drain oil from various components and perform a trial run.
Changing the oil filter
Procedure for changing the oil filter, including safety precautions.
Changing the oil separator cartridge
How to change the oil separator cartridge and its influencing factors.
Spares, Operating Materials, Service
Ordering consumable parts and operating fluids/materials
Recommends using original KAESER parts and fluids to avoid damage.
KAESER AIR SERVICE
Lists benefits of KAESER AIR SERVICE, like authorized technicians and preventive maintenance.
Replacement parts for service and repair
Use spare parts list to plan material requirements and order parts.
Decommissioning, Storage and Transport
De-commissioning
Necessary when machine is not needed, moved, or scrapped.
Packing
Requirements for packing using desiccant, plastic sheeting, and wooden crates.
Transport
Determining transport method based on mass and center of gravity.
Transport with a hoist
Using suitable load-carrying devices and cranes for transport.
Disposal
Procedures for disposing of the machine, liquids, and filters.
Annex
Pipeline and instrument flow diagram (P&I diagram)
Contains pipeline and instrument flow diagrams for the compressor system.
Dimensional drawing
Provides overall dimensions and connection details of the machine.
Electrical Diagram
Electrical diagram showing power switching for the compressor motor and fan.
Circuit diagram Control
Electrical diagram detailing control circuits, contactors, and protection devices.
Circuit diagram transformer diagrams
Electrical diagrams showing transformer connections for various supply voltages.
Terminal schedule
Schedule for terminal strips X0, X11, X11.1, showing connections and identification.
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