Table of Contents
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Table of Contents
Related Manuals for Atlas Copco 100
Summarization of Contents
Introduction to Safety and Operating Instructions
About these Safety and Operating Instructions
Explains the purpose of the safety and operating instructions document and the meaning of symbols used.
Safety Instructions
Signal Words
Defines signal words like Danger, Warning, Caution, and Notice used in safety instructions.
Qualification Requirements
Details who is permitted to carry out specific tasks like transport, installation, maintenance, and operation.
Intended Use and Prohibited Operations
Specifies allowed applications and lists prohibited uses that can damage the cutter or cause injury.
Protective Equipment and Transport Precautions
Lists required PPE and safety measures for transporting the hydraulic attachment.
Hydraulic Installation and Media Precautions
Details safety precautions for hydraulic system installation and handling of media/consumables.
Explosion, Fire, and Electric Shock Precautions
Safety guidelines to prevent explosions, fires, and electric shocks during operation.
Falling Stones and Emissions Precautions
Safety advice regarding falling debris and precautions against dust emissions.
Handling Machines and Attachment Changes
Safety advice on operating machinery under the influence and warnings against unauthorized modifications.
Environmental Pollution Precautions
Guidelines for preventing environmental damage from hydraulic oil spills.
Overview of Hydraulic Demolition Cutter
Equipment Description and Function
Provides an overview of the main parts and components and describes the operational sequence of functions.
Name Plate and Safety Labels
Explains the information on the name plate and the importance of safety signs and labels.
Applications and Guarantee Conditions
Lists suitable applications for different cutter versions and outlines guarantee invalidation conditions.
Packaging Removal and Scope of Delivery
Steps for safely removing packaging and lists the items included with the demolition cutter.
Transport Procedures
Transporting with a Crane
Instructions for safely transporting the attachment using a crane.
Transporting with a Forklift Truck
Guidelines for safely transporting the attachment with a forklift.
Transporting with a Lorry
Instructions for safely transporting the attachment by lorry.
Installation Guide
Required Media and Consumables
Details the types of hydraulic oil and grease required for the attachment.
Adapter Plate Installation
Steps for manufacturing and securely attaching the adapter plate to the hydraulic attachment.
Attaching Attachment to Carrier
Instructions for mechanically mounting the attachment onto the carrier with assistance.
Making Hydraulic Connections
Procedures for connecting hydraulic hoses for various functions, ensuring correct routing.
Removing Attachment and Dismantling Connections
Steps for safely detaching the attachment and disconnecting hydraulic hoses.
Adapter Plate and Valve Block Procedures
Steps for removing the adapter plate and description of the valve block components.
Cutter Jaw Variants and Changing
Information about different cutter jaw types and detailed steps for changing them.
Operation and Working Conditions
Preparations Before Starting Operation
Essential checks and preparations required before operating the hydraulic demolition cutter.
Starting, Functional Test, and Correct Operation
Procedures for switching the cutter on/off, performing a functional test, and general correct operation.
Ambient Temperature and Prohibited Operations
Precautions for high/low temperatures and a list of strictly prohibited operations.
Specific Operation Warnings
Warnings and prohibitions related to cutting rails, levering, and specific working positions.
Prohibited Movements and Actions
Warnings against prohibited movements and actions like operating in end positions or cutting high-grade steels.
Maintenance Procedures
Maintenance Schedule Overview
Provides a schedule for routine maintenance tasks based on operating intervals.
Cleaning and Lubrication Instructions
Procedures and precautions for cleaning the cutter and lubricating its components.
Component Checks and Inspections
Instructions for checking components like hydraulic lines, bolted connections, and for wear or cracks.
Cutter Blade and Tooth Tip Maintenance
Steps for turning/changing cutter blades, removing blades, and changing tooth tips.
Blade Clearance Adjustment
Procedure for checking and correcting the blade clearance using shims.
Bolt Connections and Tightening Torques
Specifies tightening torques for bolt connections for CC 4700 models.
Bolt Connections and Tightening Torques CC 6000
Specifies tightening torques for bolt connections for CC 6000 models.
Troubleshooting Common Issues
Hydraulic Cutter Malfunctions
Lists causes and remedies for the cutter not working, low shearing capacity, or not cutting.
Rotation and Temperature Issues
Troubleshooting for non-rotating cutters and overheating issues.
Hydraulic Leaks and Lubrication Problems
Causes and remedies for oil leaks from ports or installation, and insufficient lubrication.
Automatic Jaw Closing and Turning Issues
Troubleshooting for automatic cutter jaw closing and automatic turning malfunctions.
Repair Procedures
Sending Attachment for Repair
Procedure and considerations for sending the hydraulic attachment for repair.
Welding Guidelines
Guidelines for qualified welding specialists and safety warnings related to welding.
Hard Facing Cutter Jaws
Steps and precautions for performing hard facing on cutter jaws.
Storage Guidelines
Storing the Hydraulic Demolition Cutter
Instructions for safely storing the hydraulic demolition cutter horizontally on a stable base.
Storing Removed Cutter Jaws
Instructions for safely storing removed cutter jaw pairs on an assembly rack.
Grease Cartridge Storage Safety
Safety precautions for storing grease cartridges to prevent fire and harmful vapors.
Disposal Instructions
Disposal of Hydraulic Demolition Cutter
Procedures for the proper disposal of the hydraulic demolition cutter according to regulations.
Disposal of Hydraulic Hoses and Oil
Procedures for the proper disposal of hydraulic hoses and oil, considering environmental hazards.
Disposal of Cutter Grease and Cartridges
Procedures for the proper disposal of cutter grease and grease cartridges.
EC Declaration of Conformity
EC Declaration of Conformity (EC Directive 2006/42/EC)
Declares conformity with EC directives and harmonised standards for specific models.
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