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Manuals
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Unico Manuals
Air Handlers
M3642
Installation manual
Unico M3642 Installation Manual
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Installation manual
(37 pages)
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Table of Contents
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Table of Contents
1
Table of Contents
2
Introduction
3
Part Numbers
4
Location
5
Ec Motor Temperature Limits
6
Unit Assembly
7
Mounting
8
Module Combination
9
Duct Connections
10
Piping
11
Wiring
12
Checking Air Flow
13
Charging the System
14
Maintenance (1218, 2430, 3036, 3642, 4860)
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INSTALLATION MANUAL
FOR 'M' SERIES
AIR HANDLER UNITS
BULLETIN 30-020
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Summarization of Contents
Introduction and System Overview
General Unit Description
Explains the Unico System, its modules, and airflow principles.
Installation Scope and Safety
Defines the manual's scope, installation requirements, and safety precautions.
Options and Unpacking
Lists system options and provides guidance on unpacking and inspecting modules.
Component Identification and Location
Part Number Reference
Lists part numbers for various system components and adapters.
Unit Placement and Clearances
Recommends optimal placement and minimum clearances for air handler installation.
EC Motor Temperature Limits
Operating Temperature Specifications
Details normal and maximum operating temperature limits for the EC motor.
Unit Assembly and Configuration
Module Assembly and Vertical Setup
Guides on assembling modules and specific configurations for vertical installations.
Blower, Heating, and Control Box Installation
Covers installing blower, heating modules, and mounting the control box.
Secondary Drain Pan Installation
Instructions for installing secondary drain pans to prevent water damage.
Mounting the Air Handler Unit
Horizontal Mounting Methods
Details platform and suspended mounting for horizontal installations.
Vertical Mounting Procedures
Procedures for mounting units vertically, including specific model requirements.
Ductwork Connections
Supply Plenum Adapter Installation
Guides on installing supply plenum adapters and restrictor plates for airflow control.
Return Air Duct System Setup
Instructions for connecting the return air duct system and adapters.
Piping and Refrigerant Lines
Condensate Line Management
Proper installation, pitching, and trapping of condensate drain lines.
Refrigerant Line Installation Steps
Detailed steps for connecting refrigerant lines, TXV installation, and coil cleaning.
Water Coil Connections
Procedures for connecting and cleaning hot water coils.
Wiring, Airflow, and Troubleshooting
Electrical Wiring Safety and Compliance
Critical safety warnings and compliance information for electrical wiring.
Airflow Measurement and Static Pressure
Methods for checking airflow, measuring static pressure, and troubleshooting.
System Charging Procedures
Sub-cooling Method for Charging
Procedure for charging the system based on sub-cooling measurements.
Superheat Verification
Using superheat to verify expansion valve operation and system performance.
Gauge Pressure Charging Guidelines
Using gauge pressures for system verification during cooling mode.
Maintenance and Component Service
Low Ambient Control Kit Installation
Guidance on installing a low ambient control kit for optimal performance.
Blower Assembly Service
Steps for removing and servicing the motorized blower assembly.
M1218 Specific Service Procedures
Specific maintenance steps for the M1218 model, including blower and coil removal.
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