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Jay-Lor Manuals
Mixer
5100
Owner's manual
Jay-Lor 5100 Owner's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Figure 1 - Operator Orientation
2 Policy Statement
3 Owner/Operator's Responsibility
4 Contact Information
5 Serial Number Location
6 Customer Reference Information
7 Safety
Safety Alert Symbol
Understand Signal Words
Safety Guidelines
General Safety
Operating Safety
Driving and Hauling Safety
Maintenance and Repair Safety
Hydraulic Safety
Electrical Safety
Tire Safety
Storage Safety
Safety Signs
50 /5100 Safety Sign-Off Form
9 Safety Sign Locations
Safety Sign Locations (5050 Standard Models)
Figure 2 - 5050 Safety Decal Locations for Standard Models
Safety Sign Locations (5100 Standard Models)
Figure 3 - 5100 Safety Decal Locations for Standard Models
Figure 4 - Self-Propelled 'Warning' Decal
Figure 5 - General 'Warning' Decal
Figure 6 - 'Pinch Point Hazard' Decal
Figure 7 - 'Rotating Auger Hazard' Decal
Figure 8 - 'High Pressure Fluid Hazard' Decal
Safety Sign Locations (5050 CE Models)
Figure 9 - 5050 Safety Decal Locations for CE Models
Safety Sign Locations (5100 CE Models)
Figure 10 - 5100 Safety Decal Locations for CE Models
How to Install Safety Signs
Figure 11 - 'Rotating Auger and Rotating Knives' Decal
Figure 12 - 'Remove Ignition Key before Servicing' Decal
Figure 13 - 'Wear Ear Protection When Operating' Decal
Figure 14 - 'Wear Safety Boots When Operating' Decal
Figure 15 - 'Keep Safe Distance from Machine and Keep Children out of Range' Decal
Figure 16 - 'Read Manual before Operating, Maintaining, or Adjusting the Vertical Mixer' Decal
Figure 17 - 'Do NOT Drive on Steep Slopes' Decal
Figure 18 - 'Keep Safe Distance from Hot Surfaces' Decal
10 Machine Components
5050 Self-Propelled Mixer Components
Figure 19 - 5050 Self-Propelled Mixer Components
5050 Stationary Mixer Components
Figure 20 - 5050 Stationary Mixer Components
5050 Skid Steer Mixer Components
Figure 21 - 5050 Skid Steer Mixer Components
5050 Trailer Mixer Components
Figure 22 - 5050 Trailer Mixer Components
5050 Truck Mounted (CE Stationary) Mixer Components
Figure 23 - 5050 Truck Mounted (CE Stationary) Mixer Components
5100 Self-Propelled Mixer Components
Figure 24 - 5100 Self-Propelled Mixer Components
5100 Stationary Mixer Components
Figure 25 - 5100 Stationary Mixer Components
5100 Trailer Mixer Components
Figure 26 - 5100 Trailer Mixer Components
5100 Truck Mounted Mixer Components
Figure 27 - 5100 Truck Mounted Mixer Components
11 Operation
12 Pre-Operation Checklist
13 Breaking-In
Before Starting
After Operating for 1/2 Hour
After Operating for 5 Hours and 10 Hours
14 Controls
Weighing (All Models)
Figure 28 - Scale Mounting Bracket Arm Adjustment
Side Door Discharge (All Models)
Speed/Direction Control Pedal (Self-Propelled Models)
Figure 29 - Self-Propelled Speed/Direction Control Pedal
Auger On/Off Control (All Models)
Steering (Self-Propelled Models)
Throttle Control (Self-Propelled, Trailer, Truck Mounted Models)
Figure 30 - Self-Propelled Steering
15 Driving
16 Transporting
Transporting Trailer Models
Figure 31 - Trailer Coupler Positions
Figure 32 - Lug Tread Tire
Transporting Truck Mounted Models
Figure 33 - Truck Mounted Model Tie-Down Bracket Locations
Transporting the 5050 Skid Steer Model
Figure 34 - 5050 Skid Steer Model Transportation
17 Cutting and Mixing
18 General Field Operation
Figure 35 - Typical Total MIX Ration (TMR) Achieved in Mixing Chamber
19 Storage
20 Troubleshooting
21 Standard Model Specifications
22 Maintenance and Service Information
23 Maintenance Safety
24 Following an Effective Maintenance Schedule
25 Bolt Torque
Figure 36 - Imperial Bolt Markings
Figure 37 - Metric Bolt Markings
26 Fluids and Lubricants
Grease
Oil (Hydraulic System)
Oil (Engine)
27 Lubricating
Auger Support Bushings (All Models)
Figure 38 - Auger Support Bushing Grease Locations
Steering Chain and Sprocket Assembly (Self-Propelled Models)
Steering Shaft Support Bearings (Self-Propelled Models)
Figure 39 - Self-Propelled Steering Chain and Sprocket Lubrication
Figure 40 - Self-Propelled Steering Shaft Support Bearings Grease Locations
Steering Assembly (Self-Propelled Models)
Speed/Direction Control Bushing (Self-Propelled Models)
Figure 41 - Self-Propelled Steering Assembly Grease Locations
Figure 42 - Self-Propelled Speed/Direction Control Bushing Lubrication
Wheel Hubs (Trailer Models)
Caster Assembly (5050 Skid Steer Model)
Figure 43 - Trailer Hub Grease Location
Figure 44 - 5050 Skid Steer Model Caster Grease Location
28 Hydraulic System Maintenance
Checking Level in Hydraulic Oil Reservoir (5050 Models Except Skid Steer)
Figure 45 - 5050 Hydraulic System Oil Reservoir
Checking Level in Hydraulic Oil Reservoir (5100 Models)
Figure 46 - 5100 Hydraulic System Oil Reservoir
Replacing Hydraulic Oil and Hydraulic Oil Filter(S) (All Models Except Skid Steer)
Figure 47 - 5050 Self-Propelled Hydraulic Oil Filter Location
Figure 48 - 5050 Trailer, Stationary, Truck Mounted Hydraulic Oil Filter Location
Figure 49 - 5100 Self-Propelled, Trailer, Truck Mounted Hydraulic Oil Filter Locations
Maintaining the Breather
29 Engine or Electric Motor Maintenance
Figure 50 - 5100 Stationary Hydraulic Oil Filter Locations
30 Auger Maintenance
Knife Maintenance
Figure 51 - Auger Knife Setup
Auger Height Adjustment
31 Tire Air Pressure
Figure 52 - Auger Height Adjustment
32 Steering Chain Maintenance (Self-Propelled Models)
Figure 53 - Self-Propelled Steering Chain Adjustment
33 Trailer Coupler Maintenance (Trailer Models)
Figure 54 - Trailer Coupler Maintenance
34 Periodic Maintenance Chart
35 Maintenance and Service Records
36 EC Declaration of Conformity for Applicable Models
37 Safety Sign
38 Limited Warranty
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5050
5100
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Summarization of Contents
Introduction and Policy
Introduction
Welcomes the user and provides context for the manual.
Policy Statement
Jaylor's policy on product improvement and design changes.
Owner Responsibilities and Contact
Owner/Operator's Responsibility
Outlines the user's duty to read the manual, operate, maintain, and store the product.
Contact and Reference Information
Provides Jaylor's contact details and space for reference information.
Safety Overview
Safety Alert Symbol and Signal Words
Explains the Safety Alert Symbol and DANGER, WARNING, CAUTION signal words.
General Safety Guidelines
Emphasizes operator responsibility for safe operation and maintenance.
General and Operating Safety
Provides essential safety rules for operating the vertical mixer.
Driving, Hauling, and Maintenance Safety
Covers safety for driving, hauling, maintenance, and repairs.
Hydraulic, Electrical, Tire, and Storage Safety
Details safety for hydraulic, electrical, tire, and storage aspects.
Safety Signs Information
Explains the importance of keeping safety signs clean and legible.
Safety Sign-Off and Locations
Safety Sign-Off Form
A form to record personnel who have read and understood the manual.
5050 Safety Decal Locations
Shows the locations of safety decals on 5050 standard models.
5100 Safety Decal Locations
Shows the locations of safety decals on 5100 standard models.
CE Model Safety Decal Locations
Illustrates safety decal placements for CE models (5050 & 5100).
Installing Safety Signs
Provides instructions on how to properly apply safety signs.
Machine Components
5050 Model Components
Identifies and describes the main parts of various 5050 mixer models.
5100 Model Components
Identifies and describes the main parts of various 5100 mixer models.
Operation and Pre-Operation Checks
Operation Overview
Introduces the Jaylor mixer's purpose and the importance of the manual.
Pre-Operation Checklist
Lists essential checks before operating the machine for safety and condition.
Breaking-In Procedure
Initial Machine Break-in
Details checks before first use, after 1/2 hour, and after 5/10 hours.
Controls and Operation
Weighing System Controls
Explains the scale system and how to adjust the indicator.
Discharge and Augering Controls
Details side door discharge and auger on/off controls.
Driving and Steering Controls
Describes speed/direction pedal, steering, and throttle controls.
Driving and Transporting
Driving the Mixer
Provides procedures and hazards for driving self-propelled mixers.
Transporting Trailer Models
Outlines the procedure for securing and transporting trailer models.
Transporting Truck Mounted Models
Details how to mount and secure truck mounted mixers for transport.
Transporting the Skid Steer Model
Explains how to move and secure the skid steer mixer for transport.
Cutting and Mixing Operations
Cutting and Mixing Procedure
Describes the process of cutting and mixing feed ingredients for TMR.
Mixing Safety Precautions
Highlights critical safety warnings during loading and mixing.
Field Operation and Storage
General Field Operation
Provides a step-by-step guide for general field operation of the mixer.
Machine Storage Procedures
Details the recommended steps for preparing the machine for extended storage.
Troubleshooting Common Issues
Troubleshooting Guide
Lists common problems, their causes, and possible solutions.
Standard Model Specifications
Model Specifications Overview
Presents detailed specifications for various 5050 and 5100 models.
Maintenance and Service Information
Maintenance and Service Overview
Emphasizes the importance of maintenance for safety and performance.
Maintenance Safety Precautions
Lists critical safety steps to follow during maintenance.
Effective Maintenance Schedule
Stresses the owner's responsibility to follow a maintenance schedule.
Bolt Torque Specifications
Imperial Bolt Torque
Provides torque values for imperial bolts and cap screws.
Metric Bolt Torque
Provides torque values for metric bolts and cap screws.
Fluids and Lubricants
Grease Recommendations
Specifies the type of grease to use for lubrication.
Hydraulic System Oil
Lists suitable oil types for the hydraulic system.
Engine Oil Requirements
Directs users to the engine manufacturer for oil specifications.
Lubrication Points and Schedule
General Lubrication Guidelines
Provides general rules for applying grease and lubricants.
Auger Support Bushing Lubrication
Details greasing frequency for auger support bushings.
Steering Chain and Sprocket Lubrication
Explains how to lubricate the steering chain and sprocket.
Steering Shaft Bearing Lubrication
Details greasing frequency for steering shaft support bearings.
Steering Assembly Lubrication
Details lubrication for steering assembly components like u-joints and gears.
Speed/Direction Control Bushing Lubrication
Explains how to lubricate speed/direction control bushings.
Trailer Wheel Hub Lubrication
Details greasing intervals for trailer wheel hubs.
Skid Steer Caster Lubrication
Details greasing frequency for the skid steer caster assembly.
Hydraulic System Maintenance
Hydraulic System Maintenance Overview
Introduces hydraulic system maintenance and reservoir checks.
Checking 5050 Hydraulic Oil Level
Details how to check the hydraulic oil level in 5050 models (excluding skid steer).
Checking 5100 Hydraulic Oil Level
Details how to check the hydraulic oil level in 5100 models.
Replacing Hydraulic Oil and Filters
Provides steps for replacing hydraulic oil and oil filters.
Engine, Motor, and Breather Maintenance
Maintaining the Hydraulic Breather
Explains how to maintain the hydraulic reservoir breather.
Engine/Electric Motor Maintenance
Refers to manufacturer's manual for engine/motor maintenance.
Auger Maintenance
Auger Knife Maintenance
Details procedures for maintaining and replacing auger knives.
Auger Height Adjustment
Explains how to adjust the auger height for optimal performance.
Tire Air Pressure
Tire Inflation Guidelines
Advises inflating tires to the manufacturer's recommended pressure.
Steering Chain Maintenance
Steering Chain Tightening
Describes how to tighten the steering chain if it becomes loose.
Trailer Coupler Maintenance
Trailer Coupler Adjustment
Explains how to adjust the trailer coupler for a secure connection.
Periodic Maintenance Chart
Maintenance Schedule Overview
Provides a schedule of common maintenance items and their intervals.
Maintenance and Service Records
Record Keeping Section
Provides a template for recording maintenance dates and services performed.
EC Declaration of Conformity
Machinery Conformity Statement
Declares the machinery's conformity with EC directives and norms.
Safety Sign Information
Importance of Safety First
Emphasizes the critical role of safety in operating the mixer.
Twine Removal Notice
Advises removing all twine from bales before loading.
Limited Warranty Information
Jaylor Limited Warranty Terms
Outlines the terms and conditions of Jaylor's limited warranty.
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