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Related Manuals for Jay-Lor 5050
Summary of Contents for Jay-Lor 5050
- Page 1 OWNER MANUAL 5050 5100...
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Page 2: Table Of Contents
10.2 5050 Stationary Mixer Components ................... 22 10.3 5050 Skid Steer Mixer Components ..................23 10.4 5050 Trailer Mixer Components ....................24 10.5 5050 Truck Mounted (CE Stationary) Mixer Components ............25 10.6 5100 Self-Propelled Mixer Components ..................26 10.7 5100 Stationary Mixer Components ................... 28 10.8 5100 Trailer Mixer Components .................... - Page 3 27.7 Caster Assembly (5050 Skid Steer Model) ................55 Hydraulic System Maintenance ..................56 28.1 Checking Level in Hydraulic Oil Reservoir (5050 Models except Skid Steer)......56 28.2 Checking Level in Hydraulic Oil Reservoir (5100 Models) ............57 28.3 Replacing Hydraulic Oil and Hydraulic Oil Filter(s) (All Models except Skid Steer) ....58 28.4 Maintaining the Breather ......................
- Page 4 Table of Figures Figure 1 - Operator Orientation ........................ 5 Figure 2 - 5050 Safety Decal Locations for Standard Models ............... 13 Figure 3 - 5100 Safety Decal Locations for Standard Models ............... 14 Figure 4 - Self-Propelled ‘Warning’ Decal ....................15 Figure 5 - General ‘Warning’...
- Page 5 Figure 46 - 5100 Hydraulic System Oil Reservoir .................. 57 Figure 47 - 5050 Self-Propelled Hydraulic Oil Filter Location ..............58 Figure 48 - 5050 Trailer, Stationary, Truck Mounted Hydraulic Oil Filter Location ........ 59 Figure 49 - 5100 Self-Propelled, Trailer, Truck Mounted Hydraulic Oil Filter Locations......59 Figure 50 - 5100 Stationary Hydraulic Oil Filter Locations ..............
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Page 6: Introduction
This manual covers the 5050 and 5100 series models manufactured by Jaylor. Keep this manual readily available for reference and be sure to pass it on to new operators or owners. Contact your nearest Jaylor dealer or distributor if you need assistance or information. -
Page 7: Policy Statement
Jaylor product will be found in different locations depending on which 5050 or 5100 model you own. As a rule of thumb, the 5050 serial number can be found on the side of the hydraulic oil reservoir while the 5100 serial number can be found on the power supply cover. For easy reference, please write this information in Section 6. -
Page 8: Customer Reference Information
AAA-055-00297 R2 6. CUSTOMER REFERENCE INFORMATION Jaylor Model Number: Jaylor Serial Number: Date Purchased: Dealer Name: Dealer Phone: Scale Indicator Model Number: Scale Indicator Serial Number: Other Main Components: 5050 & 5100 OWNER MANUAL P a g e... -
Page 9: Safety
Remember, YOU are the key to SAFETY. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and P a g e 5050 & 5100 OWNER MANUAL... -
Page 10: General Safety
(if not, block wheels). • Keep body parts away from unloading door when open. • Do not protrude feet outside the platform while traveling (5050 and 5100 self-propelled models). • Do not operate when any guards are damaged or removed. •... -
Page 11: Driving And Hauling Safety
• Hitch weight of 5050 trailer is approximately 100 lbs. (45 kg) plus 10% of payload [200 lbs. (91 kg plus 12% of payload for 5100 trailer]. Therefore, use only a towing vehicle with adequate hitch and brakes to stop the vehicle coupled with the machine and payload. -
Page 12: Electrical Safety
Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Safety signs are available from your dealer, distributor, or the factory. 5050 & 5100 OWNER MANUAL P a g e | 11... -
Page 13: 50/5100 Safety Sign-Off Form
AAA-055-00297 R2 8. 5050/5100 SAFETY SIGN-OFF FORM Anyone who will be operating and/or maintaining the machine must first read and clearly understand ALL safety, operating, and maintenance information presented in this manual. Annually review this information with personnel. An untrained operator is unqualified to operate this machine. -
Page 14: Safety Sign Locations
3. ‘Rotating Auger Hazard’ Decal Location (see Figure 7) 4. ‘High Pressure Fluid Hazard’ Decal Location (see Figure 8) NOTE – Although the appearance of the other three 5050 models (stationary, trailer, truck mounted, skid steer) differ from the 5050 self-propelled model, general locations of the safety decals will stay the same. -
Page 15: Safety Sign Locations (5100 Standard Models)
NOTE – Although the appearance of the other three 5100 models (stationary, trailer, truck mounted) differ from the 5100 self-propelled model, general locations of the safety decals will stay the same. P a g e | 14 5050 & 5100 OWNER MANUAL... -
Page 16: Figure 4 - Self-Propelled 'Warning' Decal
AAA-055-00297 R2 Figure 4 - Self-Propelled ‘Warning’ Decal Figure 5 - General ‘Warning’ Decal 5050 & 5100 OWNER MANUAL P a g e | 15... -
Page 17: Figure 6 - 'Pinch Point Hazard' Decal
AAA-055-00297 R2 Figure 6 - ‘Pinch Point Hazard’ Decal Figure 7 - ‘Rotating Auger Hazard’ Decal Figure 8 - ‘High Pressure Fluid Hazard’ Decal P a g e | 16 5050 & 5100 OWNER MANUAL... -
Page 18: Safety Sign Locations (5050 Ce Models)
5. - ‘Rotating Auger Hazard and Rotating Knives’ Decal (see Figure 11) 6. - ‘Keep Safe Distance from Hot Surfaces’ Decal (see Figure 18) NOTE – Although the appearance of the other three 5050 models (stationary, trailer, truck mounted, skid steer) differ from the 5050 self-propelled model, general locations of model applicable safety decals will stay the same. -
Page 19: Safety Sign Locations (5100 Ce Models)
NOTE – Although the appearance of the other three 5100 models (stationary, trailer, truck mounted) differ from the 5100 self-propelled model, general locations of model applicable safety decals will stay the same. P a g e | 18 5050 & 5100 OWNER MANUAL... -
Page 20: How To Install Safety Signs
Align the sign over the specified area and press the small sticky portion in place. • Peel back the remaining paper and smooth the remaining portion of the sign in place. 5050 & 5100 OWNER MANUAL P a g e | 19... -
Page 21: Machine Components
AAA-055-00297 R2 10. MACHINE COMPONENTS The main machine components for the 5050 and 5100 models are shown on the following pages. Find the figure showing the model you will be operating and become familiar with the information given. 10.1 5050 Self-Propelled Mixer Components Figure 19 - 5050 Self-Propelled Mixer Components 1. - Page 22 12. Remote Engine Throttle Control – To increase engine speed, push the throttle lever upward. To decrease engine speed, push the throttle lever downward. 5050 & 5100 OWNER MANUAL P a g e | 21...
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Page 23: 5050 Stationary Mixer Components
AAA-055-00297 R2 10.2 5050 Stationary Mixer Components Figure 20 - 5050 Stationary Mixer Components 1. Mixer Drum – Contains the feed while it is 5. Hydraulic Oil Reservoir/Cap – Remove the cut and mixed by the vertical auger. cap to add oil. The cap dipstick indicates the proper oil level range. -
Page 24: 5050 Skid Steer Mixer Components
AAA-055-00297 R2 10.3 5050 Skid Steer Mixer Components Figure 21 - 5050 Skid Steer Mixer Components 1. Mixer Drum – Contains the feed while it is cut 8. Control Pendant – Magnetic pendant for easy and mixed by the vertical auger. -
Page 25: 5050 Trailer Mixer Components
AAA-055-00297 R2 10.4 5050 Trailer Mixer Components Figure 22 - 5050 Trailer Mixer Components 1. Mixer Drum – Contains the feed while it is cut 8. Electronic Scale Indicator – Displays the weight and mixed by the vertical auger. inside the drum. -
Page 26: 5050 Truck Mounted (Ce Stationary) Mixer Components
AAA-055-00297 R2 10.5 5050 Truck Mounted (CE Stationary) Mixer Components Figure 23 - 5050 Truck Mounted (CE Stationary) Mixer Components 1. Mixer Drum – Contains the feed while it is 9. Tie-Down Brackets – Used to secure mixer cut and mixed by the vertical auger. -
Page 27: 5100 Self-Propelled Mixer Components
This switch works in conjunction with door safety switch. P a g e | 26 5050 & 5100 OWNER MANUAL... - Page 28 13. Steering Wheel/Spinner – Rotate the on the operator platform. steering wheel clockwise or counter-clockwise to steer the mixer. 14. Electronic Scale Indicator – Displays the feed weight inside the drum. 5050 & 5100 OWNER MANUAL P a g e | 27...
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Page 29: 5100 Stationary Mixer Components
The glass level sight on the the electronic scale system and hydraulic oil side of the reservoir indicates proper oil level cooler fan. range. 6. Electric Motors – Power the machine. P a g e | 28 5050 & 5100 OWNER MANUAL... -
Page 30: 5100 Trailer Mixer Components
(with engine on). Test daily before feeding to make sure cooler fan is 8. Unloading Door – Can be opened to functioning. discharge the feed. 5050 & 5100 OWNER MANUAL P a g e | 29... -
Page 31: 5100 Truck Mounted Mixer Components
7. Electronic Scale Indicator – Displays the feed weight inside the drum. 8. Unloading Door – Can be opened to discharge the feed. P a g e | 30 5050 & 5100 OWNER MANUAL... -
Page 32: Operation
Check that the machine is clean and free of debris. Check that the steering chain is tight (5050 and 5100 self-propelled models). If the chain is loose, see Section 32 for steering chain maintenance. Check that the trailer coupler connects securely to the towing vehicle ball (5050 and 5100 trailer models). -
Page 33: Breaking-In
On units with manual auger control valves, check the control to be sure that it moves without too much resistance (be sure the T-handle is not in ‘lock’ position on 5050 self-propelled units). On CE self-propelled units, make sure the engine can only be started when the auger on/off switch is in the ‘off’... -
Page 34: Controls
When attaching the indicator to the machine, be sure that it is securely fastened. On 5050 and 5100 models, the scale indicator is located on the upper mixer drum (near the operator). The mounting bracket arm assembly allows the scale indicator to be turned to face every direction. Be sure not to pinch the wire when adjusting the indicator position. -
Page 35: Side Door Discharge (All Models)
14.2 Side Door Discharge (All Models) The 5050 and 5100 mixer models can be equipped with a manually operated door or hydraulically operated door; or in some cases one of each type of door. Manual doors are controlled by a hand lever. -
Page 36: Auger On/Off Control (All Models)
AAA-055-00297 R2 14.4 Auger On/Off Control (All Models) All 5050 and 5100 model augers (except skid steer model) are controlled using either a manual or electronic valve (see Section 10 for control locations). Auger rotational speed can be controlled by altering the engine speed. -
Page 37: Driving
AAA-055-00297 R2 15. DRIVING The 5050 and 5100 self-propelled models are designed to be easily and conveniently maneuvered down narrow alleyways with sharp turns. The following outlines the procedure and possible hazards to be aware of while driving the machine. -
Page 38: Transporting
3. Be sure the towing vehicle is rated to haul the mixer at full load. Remember, a loaded mixer (machine and payload) may weigh as much as 2,500 lbs. (1134 kg) for a 5050 model and 5,000 lbs. (2,268 kg) for a 5100 model. -
Page 39: Figure 31 - Trailer Coupler Positions
(see Figure 32). Never transport faster than the road or terrain conditions will allow you to do safely. 8. Once stopped, block wheels (or apply parking brake if equipped). Figure 32 - Lug Tread Tire P a g e | 38 5050 & 5100 OWNER MANUAL... -
Page 40: Transporting Truck Mounted Models
NOTE - The loaded mixer can weigh up to 2500 lbs. (1134 kg) for a 5050 model and 5,000 lbs. (2,268 kg) for and 5100 model. Be sure the truck has sufficient capacity to carry this load on the bed safely with the load off center. -
Page 41: Transporting The 5050 Skid Steer Model
AAA-055-00297 R2 16.3 Transporting the 5050 Skid Steer Model The 5050 skid steer model is designed to be easily and conveniently moved from one location to another using a skid steer loader. The following outlines the procedure for securing and transporting this model. -
Page 42: Cutting And Mixing
Warning: Never load an unhitched machine (5050 and 5100 trailer models). The machine is designed to be loaded only when properly hitched. Improper loading can cause loss of control, severe injury, or death. - Page 43 (to ensure the engine does not start unexpectedly) before removing entangled material. b. Open the discharge door and carefully remove the entangled material. Be aware! Do not contact the auger knives! P a g e | 42 5050 & 5100 OWNER MANUAL...
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Page 44: General Field Operation
4. Clear the area of all bystanders (especially children) and make sure there are no riders on the machine. For 5050 skid steer model only proceed to step 7 (steps 5 and 6 do not apply). 5. Start the engine at low idle, using the choke if necessary (on CE units it will be necessary to put the auger on/off switch in the ‘off’... -
Page 45: Figure 35 - Typical Total Mix Ration (Tmr) Achieved In Mixing Chamber
If an emergency should arise, turn the auger ‘off’, stop forward motion and stop the engine immediately. Figure 35 - Typical Total Mix Ration (TMR) Achieved in Mixing Chamber P a g e | 44 5050 & 5100 OWNER MANUAL... -
Page 46: Storage
(found under the operator’s platform) (5050 and 5100 self-propelled models). 8. Apply spray lubricant to all moving parts on the trailer coupler (5050 and 5100 trailer models). 9. Touch up all paint nicks and scratches to prevent rusting. -
Page 47: Troubleshooting
- Low engine rotational - Check engine throttle. speed. - Engine air filter needs - Clean engine air filter as per engine cleaning. manufacturer’s instructions. P a g e | 46 5050 & 5100 OWNER MANUAL... - Page 48 - Make sure auger on/off switch is in starter motor when - Improper use of safety the ‘off’ position and parking brake attempting to start the switches (CE units). lever is engaged. engine. 5050 & 5100 OWNER MANUAL P a g e | 47...
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Page 49: Standard Model Specifications
Height 69.25 in 1.76 m Weight 1530 lbs. 694 kg. Notes: Due to continual product development, specifications are subject to change without notice. Heights are without optional drum extension. P a g e | 48 5050 & 5100 OWNER MANUAL... -
Page 50: Maintenance And Service Information
Remember, the guidelines established in this manual are general. Maintenance and service work is NOT limited to these guidelines. If you have any questions or concerns, please contact your Jaylor Dealer or Distributor. 5050 & 5100 OWNER MANUAL P a g e | 49... -
Page 51: Bolt Torque
Therefore, do not grease or oil bolts or cap screws unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * Torque value for bolts and cap screws are identified by their head markings. P a g e | 50 5050 & 5100 OWNER MANUAL... -
Page 52: Fluids And Lubricants
20W-50 Multi-Grade Oil – For continuous ambient temperatures above 0 °C (32 °F) • 5W-30 Multi-Grade Oil – For all other applications. 26.3 Oil (Engine) Please refer to the manual which has been provided by the engine manufacturer. 5050 & 5100 OWNER MANUAL P a g e | 51... -
Page 53: Lubricating
27.1 Auger Support Bushings (All Models) Figure 38 - Auger Support Bushing Grease Locations 1. Grease every 10 HOURS. NOTE – Some mixer components in this figure have been removed for clarity. P a g e | 52 5050 & 5100 OWNER MANUAL... -
Page 54: Steering Chain And Sprocket Assembly (Self-Propelled Models)
1. Apply oil or spray lubricant to the ENTIRE steering roller chain every 1 WEEK. DO NOT over lubricate the chain. 27.3 Steering Shaft Support Bearings (Self-Propelled Models) Figure 40 - Self-Propelled Steering Shaft Support Bearings Grease Locations 1. Grease every 1 MONTH. 5050 & 5100 OWNER MANUAL P a g e | 53... -
Page 55: Steering Assembly (Self-Propelled Models)
27.5 Speed/Direction Control Bushing (Self-Propelled Models) Figure 42 - Self-Propelled Speed/Direction Control Bushing Lubrication 1. Apply spray lubricant inside the bushings shown every 1 MONTH (under the operator’s platform). P a g e | 54 5050 & 5100 OWNER MANUAL... -
Page 56: Wheel Hubs (Trailer Models)
1. Remove hub cap and apply grease every 6 MONTHS (if equipped, grease hub through grease fitting). 27.7 Caster Assembly (5050 Skid Steer Model) Figure 44 - 5050 Skid Steer Model Caster Grease Location 1. Grease every 6 MONTHS. 5050 & 5100 OWNER MANUAL... -
Page 57: Hydraulic System Maintenance
See Section 26 for recommended hydraulic system oil types. Use Section 0 to keep a record of all scheduled servicing. All 5050 and 5100 models (except the 5050 skid steer model) are equipped with a hydraulic system with oil reservoir. Check the reservoir oil level daily. Check for oil leaks every 8 hours or whenever the oil level drops rapidly. -
Page 58: Checking Level In Hydraulic Oil Reservoir (5100 Models)
Important: If it is necessary to add oil frequently to maintain the required oil level, there is a leak in the system. Determine the source of the leak and correct before continuing to operate the machine. Contact your Jaylor Dealer or Distributor should you require assistance. 5050 & 5100 OWNER MANUAL P a g e | 57... -
Page 59: Replacing Hydraulic Oil And Hydraulic Oil Filter(S) (All Models Except Skid Steer)
To complete this procedure, follow these steps: a. Locate the drain plug as shown in Figure 45 for 5050 models and Figure 46 for 5100 models. Place a large oil pan or pail beneath the drain plug. Remember, the reservoir holds approximately 8.5 US gallons (32 liters) for 5050 models and 14 US gallons (53 liters) for 5100 models;... -
Page 60: Figure 48 - 5050 Trailer, Stationary, Truck Mounted Hydraulic Oil Filter Location
AAA-055-00297 R2 Figure 48 - 5050 Trailer, Stationary, Truck Mounted Hydraulic Oil Filter Location 1. Spin-on Filter Element - Rotating the element counterclockwise by hand will release the element from the filter head. Likewise, rotating the element clockwise will tighten it. -
Page 61: Maintaining The Breather
NOTE – Hydraulic fittings and hoses in this figure have been removed for clarity. 28.4 Maintaining the Breather Each 5050 or 5100 hydraulic oil reservoir is designed with a breather on the top to vent the internal system pressure to atmosphere. The breather must be kept free of contaminants and debris to function properly. -
Page 62: Auger Maintenance
4. Keep knives in good condition. Replace if chipped, dull, or damaged in any way. 5. Knife sharpening is not recommended. Each knife has a self-sharpening coating on one side to keep the knife sharp. Figure 51 - Auger Knife Setup 5050 & 5100 OWNER MANUAL P a g e | 61... -
Page 63: Auger Height Adjustment
31. TIRE AIR PRESSURE Inflate tires on all Jaylor 5050 and 5100 models to the tire manufacturer’s recommended pressure. The inflation pressure will be labelled on the tire. Ensure all tires are at the recommended pressure. -
Page 64: Steering Chain Maintenance (Self-Propelled Models)
Then, re-install the connecting link and mount the chain back in place. Follow the steps above to tighten the chain. 5050 & 5100 OWNER MANUAL P a g e | 63... -
Page 65: Trailer Coupler Maintenance (Trailer Models)
6. Repeat steps 1 through 5 until a snug fit is obtained. Figure 54 - Trailer Coupler Maintenance 1. Hitch Coupler Locking lever 2. Adjustment Nut 3. Trailer Coupler 4. Towing Vehicle Ball P a g e | 64 5050 & 5100 OWNER MANUAL... -
Page 66: Periodic Maintenance Chart
(Note: Refer to maintenance sections preceding this chart for specific procedures) Item Applicable Model(s) Interval Check hydraulic reservoir oil level All 5050/5100’s (except skid steer) Every 1 day Check that oil cooler fan is operating All 5100’s Every 1 day Clean area around reservoir breather All 5050’s (except skid steer) -
Page 67: Maintenance And Service Records
AAA-055-00297 R2 35. MAINTENANCE AND SERVICE RECORDS NEXT DATE OF DESCRIPTION OF IMPORTANT NOTES ON SERVICE SERVICE: MAINTENANCE OR SERVICE: SERVICE: SCHEDULE DATE: - PHOTO COPY AS NEEDED - P a g e | 66 5050 & 5100 OWNER MANUAL... -
Page 68: Ec Declaration Of Conformity For Applicable Models
CE-Déclaration de Conformité concernant Machines ENG - Declaration of Conformity We, JAY-LOR Canada INC., 071213 10th Line, East Garafraxa, Ontario L9W 6Z9, Canada, declare on our exclusive responsibility that the Machine for livestock feed mixing [JayLor A100SP, A50SP & A50TR Series] conforms to the norms and documentation as defined in the EC Directives: Machine Directive 2006/42/EC and NEN-EN 703 2004+A1 2009. -
Page 69: Safety Sign
#2 POST THIS NOTICE in a prominent location and advise all mixer operators accordingly. PUT SAFETY FIRST! P a g e | 68 5050 & 5100 OWNER MANUAL... -
Page 70: Limited Warranty
In this event, please refer to the appropriate Warranty Statements offered by the separate manufacturer. All claims for warranty must be directed to your dealer or distributor. WARRANTY VOID IF NOT REGISTERED 5050 & 5100 OWNER MANUAL P a g e | 69... - Page 71 AAA-055-00297 REV:2 PHONE ADDRESS EMAIL Toll Free 800.809.8224 071213 10th Line Sales sales@jaylor.com Phone 519.787.9353 East Garafraxa, Ontario Nutrition nutrition@jaylor.com Service 519.787.8058 L9W 6Z9, Canada Service service@jaylor.com JAYLOR. www.