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Related Manuals for Jay-Lor 5425TM
Summary of Contents for Jay-Lor 5425TM
- Page 1 Owner Manual 5425TM 5575TM 5650TM 5750TM 5850TM 51000TM 51250TM...
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Page 2: Table Of Contents
AAA-055-00188 Table of Contents Introduction ............................4 Policy Statement ..........................4 Owner/Operator’s Responsibility ....................4 Limited Warranty ..........................5 Contact Information ......................... 6 Serial Number Location ........................6 Customer Reference Information ....................7 Safety ..............................8 Safety Alert Symbol ........................8 Understand Signal Words ...................... - Page 3 AAA-055-00188 5575 Truck Mount Mixer ......................36 5650 Truck Mount Mixer ......................37 5750 Truck Mount Mixer ......................37 5850 Truck Mount Mixer ......................38 51000 Truck Mount Mixer ...................... 38 51250 Truck Mount Mixer ...................... 39 Maintenance and Service Information ..................40 Maintenance Safety .......................
- Page 4 AAA-055-00188 Table of Figures Figure 1 - Serial Number Location ......................6 Figure 2 - Standard Safety Sign Locations ..................... 14 Figure 3 - ‘Danger’ Rotating Auger Hazard and Pinch Point ..............15 Figure 4 - ‘Warning’ Rotating Part Hazard ....................15 Figure 5 - ‘Warning’...
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Page 5: Introduction
AAA-055-00188 1. INTRODUCTION Congratulations on your choice of a Jaylor mixer to complement your operation. At Jaylor we want our customers to have access to leading nutritionists and information. You can visit the Nutrition Section of our website for articles, advice and upcoming events, or just browse our Social Media sites to see what other farmers are saying. -
Page 6: Limited Warranty
AAA-055-00188 4. LIMITED WARRANTY JAYLOR (the Seller) warrants the articles and units sold to be free from defects in material and workmanship and to conform to applicable specifications. These express warranties are the sole warranties of the Seller, and any other warranties, express, implied in law or implied in fact, are hereby specifically excluded. -
Page 7: Contact Information
AAA-055-00188 5. CONTACT INFORMATION Contact Jaylor at: 071213 10 Line East Garafraxa, ON Canada L9W 6Z9 Phone: (519) 787-9353 Fax: (519) 787-7053 E-mail: jaylor@jaylor.com On the web: www.jaylor.com 6. SERIAL NUMBER LOCATION Always give your dealer the Model Number and Serial Number of your Jaylor when ordering parts or requesting service or other information. -
Page 8: Customer Reference Information
AAA-055-00188 7. CUSTOMER REFERENCE INFORMATION Jaylor Model Number: Jaylor Serial Number: Date Purchased: Dealer Name: Dealer Phone: Scale Indicator Model Number: Scale Indicator Serial Number: Other Main Components: (e.g. Gearboxes, Hydraulic Motors, etc.) Jaylor Owner Manual 5000 Series Truck Mount Models... -
Page 9: Safety
AAA-055-00188 8. SAFETY All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe- minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed the implement to be used with all its safety equipment properly attached to minimize the chance of accidents. -
Page 10: General Safety
AAA-055-00188 follows all the safety precautions. All accidents can be avoided. Do not risk injury or death by ignoring good safety practices. • Vertical mixer owners MUST give operating instructions to operators or employees before allowing them to operate the machine, and at least annually thereafter. •... -
Page 11: Maintenance And Repair Safety
AAA-055-00188 Stay away from unloading door and conveyor discharge when unloading or moving. Do not operate when any guards are damaged or removed. Install and secure guards before starting. Keep hands, feet, clothing and hair away from all moving and/or rotating parts. Do not allow riders on the machine during operation or transporting. -
Page 12: Hydraulic Safety
AAA-055-00188 Before applying pressure to a hydraulic system, make sure all lines, fittings, and couplers are tight and in good condition. Keep hands, feet, hair, and clothing away from all moving and/or rotating parts. Maintain fasteners in running gear systems at their specified torque at all times. Clear the area of bystanders, especially children, when carrying out any maintenance and repairs or making any adjustments. -
Page 13: Transport Safety
AAA-055-00188 Transport Safety Make sure you are in compliance with all local regulations regarding transporting equipment on public roads and highways. Make sure all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic. Do not allow anyone to ride on the machine. -
Page 14: Safety Sign-Off Form
AAA-055-00188 9. SAFETY SIGN-OFF FORM Jaylor follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the machine must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this manual. -
Page 15: Safety Sign Locations
AAA-055-00188 10. SAFETY SIGN LOCATIONS The types of safety signs and typical locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS. -
Page 16: Figure 3 - 'Danger' Rotating Auger Hazard And Pinch Point
AAA-055-00188 Figure 3 - ‘Danger’ Rotating Auger Hazard and Pinch Point Figure 4 - ‘Warning’ Rotating Part Hazard Jaylor Owner Manual -15- 5000 Series Truck Mount Models... -
Page 17: How To Install Safety Signs
AAA-055-00188 Figure 5 - ‘Warning’ High Pressure Fluid Hazard REMEMBER – If Safety Signs have been damaged, removed, become illegible, or parts were replaced without signs, new signs must be applied. New signs are available from your authorized dealer or distributor. How to Install Safety Signs •... -
Page 18: Machine Components
AAA-055-00188 12. MACHINE COMPONENTS The main machine components for 5000 Series Truck Mount models are shown below: Figure 6 - Truck Mount Mixer Components 1. Mixer Drum – Contains the feed while it is cut 7. Discharge Conveyor – Depending on option and mixed by the vertical auger(s). - Page 19 AAA-055-00188 12. Mud Flaps – Protects following traffic from dirt 16. Weigh Bar – Supports mixer drum and and debris off mixer tires. transmits weight reading to scale indicator. 13. Galvanized Bumper – Houses lights to keep 17. Central Grease Location truck compliant with local traffic laws.
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Page 20: Pre-Operation Checklist
AAA-055-00188 13. PRE-OPERATION CHECKLIST Efficient and safe operation of the Jaylor mixer requires that each operator reads and understands all the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. Photocopy and use this checklist before every use of your Jaylor mixer. It is important for both personal safety and maintaining the good mechanical condition of the machine that this checklist is followed. -
Page 21: Breaking-In
AAA-055-00188 14. BREAKING-IN Although there are no operational restrictions for the machine when used for the first time, it is recommended that the following items be checked prior to first use: Before Starting: Check oil level and that the tank outlet valves are fully open. ... -
Page 22: Controls
AAA-055-00188 15. CONTROLS Weighing 15.1.1 Scale System Overview • The scale system on all models includes 4 weigh-bars. The weigh-bars electronically measure the amount of ration inside the mixing chamber. 15.1.2 Indicator Mounting and Adjustment • There are various scale indicators available for use on your Jaylor however the mounting assembly for most scale indicators is the same. -
Page 23: Restrictor Blades
AAA-055-00188 Restrictor Blades • Located at the front-left and rear-right corners of the mixing chamber the restrictor blades can be locked “IN” to increase cutting aggressiveness or “OUT” to reduce cutting aggressiveness. Proper blade position is determined by the operator’s preference. Figure 8 - Restrictor Blades 1. -
Page 24: Control Console And Joystick
AAA-055-00188 Control Console and Joystick The control console for the mixer is located inside the truck cab. The joystick is where the augers can be independently switched on and off and where all doors are raised and lowered. The control console consists of temperature and pressure warning lights as well as independent speed controls for the augers. -
Page 25: Door Configurations
AAA-055-00188 16. DOOR CONFIGURATIONS Front Center Discharge The front discharge door is controlled hydraulically from the control console in the truck cab. The door is opened to allow feed out of the mixing chamber onto the conveyor. The door, on all models, excluding low-profile, can be raised up to a maximum of 32 inches (81 cm) in height. -
Page 26: Conveyor
AAA-055-00188 17. CONVEYOR A front discharge mixer will come with an 8ft 6in telescopic conveyor for feed discharge. The conveyor is available with right, left or dual discharge options. On machines equipped with dual side unloading, the conveyor will unload on either side of the machine. The conveyor is operated by using the controls on the console in the truck cab. -
Page 27: Hydraulic System
AAA-055-00188 18. HYDRAULIC SYSTEM Hydraulic Pumps The augers are powered by hydrostatic pumps which are attached together and powered by a single driveshaft from the engine. The pumps can be set for either CCW (counter clock wise) or CW (clock wise) rotation. -
Page 28: Field Operation
AAA-055-00188 19. FIELD OPERATION General Mixer operation will differ greatly with the various feeds and climatic conditions. In most instances “trial and error” is the best method of setting up the machine a particular commodity to obtain maximum performance. As a general rule the bulkiest and lightest commodities should be added first. To prevent over-cutting of feed, we suggest starting with the restrictor blades in the out position and then adjusting to obtain the desired coarseness of mix. -
Page 29: Cutting And Mixing Procedure
AAA-055-00188 Cutting and Mixing Procedure Follow this procedure when using the machine: 1. Review the Pre-Operation checklist, as described in Section 13. 2. Review the location and function of all controls, as described in Section 15. 3. Transport the machine to the feed storage area. 4. -
Page 30: Mixing Tips
AAA-055-00188 IMPORTANT: It is recommended to add the light and fluffy ingredients into the mixing chamber first. Then the heavier and denser material will force the lighter ingredients into the mixture. Mixing Tips • Place the light, fluffy and least dense ingredients into the machine first. In that way, the heavier and denser material added later will push the light material into the auger. -
Page 31: Unloading Procedure
AAA-055-00188 Unloading Procedure Follow these guidelines when unloading the machine: 1. Transport the machine to the feeding area. 2. If not already done, engage the hydraulic pumps to start auger rotation. a. For models equipped with front discharge use a combination of the opening of the unloading door, speed of the conveyor, and ground speed to distribute the feed mixture to the desired areas. -
Page 32: General Mixing Issues
AAA-055-00188 General Mixing Issues The following are some problems which the operator may be faced with at some point during cutting and mixing. Remember, when performing any work on the mixer always park it on a flat, level surface, put controls in neutral, apply the parking brake, stop the engine, remove the ignition key, and wait for all moving parts to stop. - Page 33 AAA-055-00188 19.5.2 Entangled Material Twine, string, and wrapping material that is not removed from bales can get tangled on the auger or under the auger. If this material is not removed from the auger, it can cause damage to mixer components as well as decreased mixing and cutting ability.
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Page 34: Transporting
AAA-055-00188 20. TRANSPORTING The machine is designed to be easily and conveniently moved from one location to another. The following outlines the procedure for securing and transporting these models: Think SAFETY! Work SAFELY! 1. Always comply with the rules and regulations governing the transporting of agricultural equipment on highways. -
Page 35: Storage
AAA-055-00188 21. STORAGE Should the machine be stored for an extended period of time, it should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time the next time the machine is to be used. Recommended procedure: 1. -
Page 36: Troubleshooting
AAA-055-00188 22. TROUBLESHOOTING Your Jaylor mixer is designed to receive a variety of feed material in its mixing chamber to cut and mix prior to unloading. It is a simple and reliable system that requires minimal maintenance. The following section lists possible problems, causes, and solutions to the problems you may encounter with your Jaylor mixer. -
Page 37: Standard Model Specifications
AAA-055-00188 23. STANDARD MODEL SPECIFICATIONS 5425 Truck Mount Mixer Main Component Detail Specification Mixing Chamber Capacity 450cu.ft. (12.7 m Complete w/ 9 Tungsten Carbide Cutter Blades Auger Assembly Features per Auger Heavy duty, with provision for 4-point weigh scale Frame Features system. -
Page 38: 5650 Truck Mount Mixer
AAA-055-00188 5650 Truck Mount Mixer Main Component Detail Specification Mixing Chamber Capacity 650 cu.ft. (18.4 m Complete w/ 18 Tungsten Carbide Cutter Blades Auger Assembly Features per Auger Heavy duty, with provision for 4-point weigh scale Frame Features system. 36” (91 cm) wide, chain/slat discharge, 8’ 6” length Width and Type dual, left or right discharge options Conveyor Assembly... -
Page 39: 5850 Truck Mount Mixer
AAA-055-00188 5850 Truck Mount Mixer Main Component Detail Specification Mixing Chamber Capacity 800 cu.ft. (22.7 m Complete w/ 18 Tungsten Carbide Cutter Blades Auger Assembly Features per Auger Heavy duty, with provision for 4-point weigh scale Frame Features system. 36” (91 cm) wide, chain/slat discharge, 8’ 6” length Width and Type dual, left or right discharge options Conveyor Assembly... -
Page 40: 51250 Truck Mount Mixer
AAA-055-00188 51250 Truck Mount Mixer Main Component Detail Specification Mixing Chamber Capacity 1125 cu.ft. (31.9 m Complete w/ 22 Tungsten Carbide Cutter Blades Auger Assembly Features per Auger Heavy duty, with provision for 4-point weigh scale Frame Features system. 36” (91 cm) wide, chain/slat discharge, 8’ 6” length Width and Type dual, left or right discharge options Conveyor Assembly... -
Page 41: Maintenance And Service Information
AAA-055-00188 24. MAINTENANCE AND SERVICE INFORMATION This section covers the maintenance required for your Jaylor mixer. It is essential that your Jaylor receives this maintenance to retain the safety, dependability, and performance originally built into the product. By following a careful service and maintenance program for your machine you will enjoy many years of trouble- free service. -
Page 42: Bolt Torque
AAA-055-00188 Bolt Torque The tables shown below give correct torque values for various bolts and cap screws. Tighten all bolts to the torque specified in the chart unless otherwise noted. Check tightness of bolts periodically, using the bolt torque chart as a guide. Replace hardware with the same strength bolt. Bolt Bolt Torque* Diameter... -
Page 43: Fluids And Lubricants
AAA-055-00188 Fluids and Lubricants 24.5.1 Oil For information listed below it is to be noted that oils are categorized under the AGMA (American Gear Manufacturers Association) standard. An ISO 150 is equivalent to an AGMA 4. EP additives = AGMA 4EP. Synthetic Oil = AGMA 4(S)EP or AGMA 4EP (Synthetic) Hydrostatic Pump Drive System and Auxiliary Pump System The hydrostatic system on the Jaylor Truck Mount will require hydraulic oil having this specification:... -
Page 44: Figure 16 - Grease Location On Driveshaft
AAA-055-00188 24.5.2 Greasing Use Section 25 to keep a record of all scheduled servicing. Unless specified otherwise, components should have one pump of grease after every 16 loads or 50 hours. Use SAE multi-purpose high temperature grease with extreme pressure (EP) characteristics on all areas requiring grease lubrication. All Jaylor Truck Mount models are equipped with a driveshaft assembly that transmits power from the truck engine to the hydrostatic pump drive system. -
Page 45: Figure 18 - Grease Points On Truck Mount Mixer
AAA-055-00188 Figure 18 - Grease Points on Truck Mount Mixer * there are two bearings opposite the two in view for a total of four bearings When creating a maintenance schedule please keep in mind: • When greasing the gearbox through the grease line mounted underneath the mixing chamber in the front left corner be sure to inspect the integrity of the line. -
Page 46: Unloading Conveyor
AAA-055-00188 Unloading Conveyor Jaylor mixers with a front center discharge are equipped with a hydraulically powered chain slat conveyor for unloading and distributing the mixed rations to the feeding area. 24.6.1 Conveyor Chain Tension To adjust the conveyor chain tension, follow this procedure: 1. -
Page 47: Knives
AAA-055-00188 24.6.1 Chain Coupler Assembly All unloading conveyors are equipped with a chain coupler drive assembly, which connects the output shaft of the hydraulic motor to the driveshaft assembly on the conveyor. Periodically inspect the condition of the chain coupler and components. Apply a light coating of grease to the chain coupler assembly to keep rust and other contaminants from deteriorating them. -
Page 48: Filtration
AAA-055-00188 Filtration The hydrostatic drive system on your Jaylor requires proper filtration and regular service to sustain the duty life of the system. Use only the correct replacement hydraulic filters when servicing. 24.8.1 Filter Replacement Instructions 1. Make sure that the filter housing and filter are clean and free of any debris and/or contaminants. 2. - Page 49 AAA-055-00188 Filter Specification (Charge Pump Pressure Filter) The replacement charge pump pressure filter for the hydraulic system is as follows: Brand – Code #CG46-CC16 Arlon This part can be ordered using Jaylor Part Number #AAB-009-00362 Cross-reference Chart for Equivalent Replacement Charge Pump Pressure Filters Brand: Part Number:...
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Page 50: Hydrostatic Oil Reservoir
AAA-055-00188 Hydrostatic oil reservoir 24.9.1 System Hydraulic Oil – Change Interval Information The hydraulic oil used in the hydraulic systems on your Jaylor truck mount was selected for its heavy- duty operating properties. This minimizes frequent hydraulic oil changes and extends the life of the hydraulic system components. -
Page 51: Figure 23 - Hydraulic Oil Reservoir
AAA-055-00188 15. Add additional hydraulic oil to the reservoir through the breather port until the oil level gauge on the side of the reservoir indicates that it is full. 16. Re-install the breather cap. 17. Start the truck engine and allow the pumps to operate in neutral for 5 minutes to allow the system to fill with oil and purge any air. -
Page 52: Reservoir Strainer Specification
AAA-055-00188 Reservoir Strainer Specification The replacement strainer for the hydraulic system is as follows: LHA Brand – TM-50-100-RV5 This part can be ordered using Jaylor Part Number # AAB-008-00064 Reservoir Breather Cap Each hydrostatic oil reservoir is designed with a breather assembly at the fill location of the reservoir, to vent internal system pressure to atmosphere. -
Page 53: Hydraulic Hose And Electrical Wiring - Repair And Service
AAA-055-00188 Hydraulic Hose and Electrical Wiring – Repair and Service Hydraulic hose assemblies and electrical wiring, like other products, have a finite service life. The actual service life of a given hose assembly is dependent on many variable factors such as operating pressures, temperatures, and conditions. -
Page 54: Maintenance And Service Records
AAA-055-00188 25. MAINTENANCE AND SERVICE RECORDS NEXT DATE OF DESCRIPTION OF IMPORTANT NOTES ON SERVICE SERVICE: MAINTENANCE OR SERVICE: SERVICE: SCHEDULE DATE: - PHOTO COPY AS NECESSARY - Jaylor Owner Manual -53- 5000 Series Truck Mount Models... -
Page 55: Safety Sign
AAA-055-00188 26. SAFETY SIGN The Safe Operation of SAFETY a Jaylor FIRST Vertical Mixer is a Must! #1 ALL TWINE MUST BE REMOVED from bales while the bale is on the ground and before the bale is placed into the mixer. -
Page 56: The Particle Seperator
AAA-055-00188 27. THE PARTICLE SEPERATOR ON BUYING A JAYLOR TMR MIXER To ensure your mixer provides an optimal mix at all times, we are proud to present you with your own JAYLOR PARTICLE SEPARATOR The Jaylor Particle Separator is based on the modified (3 sieve) Penn-State Particle Separator described by Kononoff, P.J et al. - Page 57 College of Agricultural Sciences • Cooperative Extension Evaluating particle size of forages and TMRs using the Penn State Particle Size Separator Jud Heinrichs Department of Dairy and Animal Science The Pennsylvania State University 324 Henning Building University Park, PA 16802 (814) 865-5491 •...
- Page 58 INTRODUCTION ___________________________________________________________________________________________________________________________________ Having the proper particle size combined in a total ration to achieve the distribution of forages is an important part desired ration particle length. of a total ration formulation program. Until Measuring the particle length of recently this has been difficult to measure individual forages is only one part of the on farms.
- Page 59 GUIDELINES ON PARTICLE SIZE CONTINUED ___________________________________________________________________________________________________________________________________ It is more critical to chop corn silage so amount of forage particles greater than 1 that a good fermentation can occur yet not inch can be approximated. be pulverized. This means that about 40 to The type of silo structure may require 50 percent of the silage material measured is altering the particle size distribution...
- Page 60 GUIDELINES ON PARTICLE SIZE CONTINUED ___________________________________________________________________________________________________________________________________ Table 1. Recommended forage and TMR particle sizes for the Penn State Separator. Corn silage Haylage Upper sieve 2-4% 10-15% 6-10% (> 0.75 ") if not sole forage in sealed silo or more 10-15% 15-25% 3-6% if chopped and rolled...
- Page 61 PARTICLE SIZE SEPARATOR INSTRUCTIONS CONTINUED ___________________________________________________________________________________________________________________________________ On Weibull paper, the horizontal axis is Using Weibull paper for particle size and the vertical axis is for Weibull paper is used to graph the cumulative percent undersized. The axes distribution of forage and TMR particles of are not linear.
- Page 62 PARTICLE SIZE SEPARATOR INSTRUCTIONS CONTINUED ___________________________________________________________________________________________________________________________________ Table 2. Example on computing the total weight and percentages under each siev Record data Corn silage Sample Upper sieve 20 grams Middle sieve 75 grams Bottom pan 155 grams percentages Proportion remaining on each pan Compute total weight and Total upper sieve...
- Page 63 PARTICLE SIZE EFFECTS ON THE DAIRY COW ___________________________________________________________________________________________________________________________________ The dairy cow's need for increasingly Reduced forage particle size increases dry higher levels of energy have led to diets matter intake, decreases digestibility, and relatively high in concentrates. All silage diets results in less rumen solid retention time.
- Page 64 RECOMMENDED FIBER INTAKES CONTINUED ___________________________________________________________________________________________________________________________________ Suggested ranges for total NDF should be at However, if the forage or TMR particle least 1.10 to 1.20 percent of body weight. length is too fine, then a higher minimum (> Forage NDF intake can range from .75 to 0.85 percent of body weight) should be used 1.10 percent of body weight.
- Page 65 August 26, 2013 Penn State Particle Separator 2-Sieve Model (19 mm and 8 mm) fi rst available in 1996 Recommended distribution of particle size (percent remaining on each screen) for corn silage, haylage, and TMR samples Pore Size Particle Size Screen Corn Silage Haylage...
- Page 66 Data Sheet For Forage and TMR Particle Size Analysis Sample ID Weight of material retained on each sieve Upper (a) Middle (b) Bottom Pan (c) Sum of Weights [d = a+b+c] Calculations for percentage retained on each sieve Upper [= a/d *100] Middle [= b/d *100] Bottom Pan [= c/d *100] Calculations for percentage under each sieve...
- Page 67 TMR Particle Size Analysis For: Maximum Milk Makers 99.9 target sample 1 sample 2 0.31 0.75 Particle size (inches) Penn State Par cle Separator - 2-Sieve Model...
- Page 68 Corn Silage Particle Size Analysis For: Maximum Milk Makers 99.9 target sample 1 sample 2 0.31 0.75 Particle size (inches) Penn State Par cle Separator - 2-Sieve Model...
- Page 69 Haylage Particle Size Analysis For: Maximum Milk Makers 99.9 target sample 1 sample 2 0.31 0.75 Particle size (inches) Penn State Par cle Separator - 2-Sieve Model...
- Page 70 Visit Penn State’s College of Agricultural Sciences on the Web: h p://www.agsci.psu.edu/ Penn State College of Agricultural Sciences research, extension, and resident educa on programs are funded in part by Pennsylvania coun es, the Commonwealth of Pennsylvania, and the U.S. Department of Agriculture. Where trade names appear, no discrimina on is intended, and no endorsement by Penn State Coopera ve Extension is implied.
- Page 71 AAA-055-00188 REV:7 PHONE ADDRESS EMAIL Toll Free 800.809.8224 071213 10th Line Sales sales@jaylor.com Phone 519.787.9353 East Garafraxa, Ontario Nutrition nutrition@jaylor.com Service 519.787.8058 L9W 6Z9, Canada Service service@jaylor.com JAYLOR. www.