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MULTILIFT XR S
Hooklift XR14S, XR16S, XR18S, XR21S, XR26S, XR30S
USER AND MAINTENANCE MANUAL
113175421/US
4/2018

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Summarization of Contents

GENERAL DESCRIPTION
CE Statement of Conformity
Statement of compliance with EC Machine Directive and ISO certifications.
Main components
Identifies and illustrates the primary parts of the hooklift equipment.
Control unit (2GCC)
Control unit components and basic functions
Lists and describes the components and basic functions of the control unit.
Alternative function buttons
Lists and explains the functions of alternative buttons for the control unit.
Safety instructions and safety rules
Safety during use - general
Provides general safety guidelines for the driver during hooklift operation.
XR Mini-Radio and radio controller
Safety regulations
Specific safety rules for using the Mini-Radio and radio controller.
Requirements for the working area ground condition
Working area
Details the required space and safety considerations for the working area.
Safety instructions and maintenance
Container
Discusses container compatibility and checks before loading.
USE
Loading a container
Step-by-step instructions for loading a container onto the hooklift.
Tipping a container
Instructions and warnings related to the tipping operation of the container.
Lowering the tipping device
Instructions for safely lowering the tipping device after emptying.
Unloading a container
Step-by-step instructions for unloading a container from the hooklift.
Loading of rear heavy container
Specific instructions for loading containers that are heavier at the rear.
Unloading of a rear heavy container
Specific instructions for unloading containers that are heavier at the rear.
Loading of a front heavy container
Specific instructions for loading containers that are heavier at the front.
Loading a container onto a trailer or platform
Instructions for loading containers onto trailers or platforms.
DESIGN DESCRIPTION
Technical specifications XR14S and XR16S
Details technical specifications for the XR14S and XR16S models.
Technical specifications XR18S and XR21S
Details technical specifications for the XR18S and XR21S models.
Technical specifications XR26S and XR30S
Details technical specifications for the XR26S and XR30S models.
Main components
Construction
Explains the frame structure and how components enable loading/unloading/tipping.
Control devices, 2GCC
Control devices, 2GMR + 2GCC
Details the control devices for 2GMR and 2GCC systems.
Control devices, 2GRC
Details the control devices for the 2GRC system.
EQUIPMENT
Hook models
Explains the standard and pneumatic hook models and their operation.
Locking mechanisms of the hook
Describes the tipping lock, rear frame lock, and container locks.
ADDITIONAL EQUIPMENTS
Fast speed
Explains the fast speed option for quicker container demounting.
Fast speed in tipping
Describes the fast speed option for tipping light loads.
Fast lowering option of the tipping device
Explains the feature for faster container lowering.
Automatic Sequence Control
Describes automatic control for loading and unloading sequences.
Friction relief
Explains the function that reduces friction during container movement.
Protection of main cylinder
Details the system protecting main cylinder piston rods from buckling.
Hydraulic front locks
Explains the hydraulic front locks that secure the container.
Bogie blocking
Describes the optional bogie blocking system for vehicle stability.
Stabilizer
Explains the stabilizer or support roller for improved vehicle stability.
Hydraulic or electric under-run bar
Details the operation of the under-run bar system.
Trailer tipping device
Explains how to control trailer hydraulics via the hooklift.
Additional hydraulics
Describes how to control auxiliary equipment using the hooklift hydraulics.
Emergency operation
Provides instructions for manual control in case of electrical system failure.
Mini-Radio (2GMR)
Details the functions and operation of the Mini-Radio remote control.
Radio controller (2GRC)
Details the functions and operation of the Radio controller remote control.
MAINTENANCE
Service Indicator
Explains the service notifications and intervals.
Safety instructions
General safety precautions to be followed during service work.
Service Table
Lists daily, weekly, monthly, and annual service checks and intervals.
Hydraulics Service
Procedures for servicing hydraulic system components, including oil and filters.
General Inspection
Outlines checks for structural integrity, wear, and loose parts.
Welding
Provides guidelines and precautions for welding on the hooklift equipment.
Electric System
Covers maintenance and repair of the electrical system.
Repairing Damaged Paint Surface
Instructions for repairing paint damage to the equipment.
XR-S SENSORS
Identifies and describes the standard and optional sensors used in the XR-S system.
Lubrication
Guidelines for lubricating all lubrication points at recommended intervals.
Periodical Service
Recommends services to be performed by an authorized service point at specific intervals.
Service Card
A log to record completed services and maintenance activities.
FAULT FINDING
MULTILIFT PLC - Diagnostic Codes
Lists diagnostic codes displayed on the control unit and their meanings.
WARRANTY CONDITIONS
To the buyer
Information for the buyer regarding ownership and initial maintenance.
Information for the buyer/operator
Lists key information the buyer/operator must receive.
Owner’s Warranty
Details the terms and conditions of the product warranty.
Extended Warranty Demountables
Outlines extended warranty coverage for structural parts.
Limitations of Liability
Specifies the seller's limitations on liability for damages.
Conditions for Validity of the Warranty
Lists requirements that must be met for the warranty to be valid.

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