HIAB Hooklift Multilift XR S Series User And Maintenance Manual
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HIAB Hooklift Multilift XR S Series User And Maintenance Manual

HIAB Hooklift Multilift XR S Series User And Maintenance Manual

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MULTILIFT XR S
Hooklift XR7S / XR8S / XR10S
USER AND MAINTENANCE MANUAL
111116616/US
12/2017

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Summary of Contents for HIAB Hooklift Multilift XR S Series

  • Page 1 MULTILIFT XR S Hooklift XR7S / XR8S / XR10S USER AND MAINTENANCE MANUAL 111116616/US 12/2017...
  • Page 2 This manual is a translation from the original operating instructions compiled in Finnish.

  • Page 3: Table Of Contents

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Contents MULTILIFT XR7S, XR8S AND XR10S HOOKLIFT ............5 Preface..........................6 Main components ......................7 Control unit ........................8 Safety instructions and safety rules ................10 Safety during use - general .................... 10 Requirements for the working area ground condition .............
  • Page 4 Hooklift Multilift XR7S / XR8S / XR10S User Manual >>> Equipment ........................52 Hook models........................52 Locking mechanisms of the hook ................... 53 Electric system ....................... 58 Additional equipments ....................59 Additional hydraulics....................... 59 Stabilizer ......................... 60 Hydraulic or electric under-run bar ................. 61 MAINTENANCE ......................

  • Page 5: Multilift Xr7S, Xr8S And Xr10S Hooklift

    Hooklift Multilift XR7S / XR8S / XR10S User Manual MULTILIFT XR7S, XR8S AND XR10S HOOKLIFT User Manual This manual concerns the MULTILIFT XR7S, XR8S and XR10S hooklift equipment. Information about the equipment. Type of system: XR7S XR8S XR10S Serial number: Date of commissioning: Owner Your Multilift dealer...

  • Page 6: Preface

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Preface The XR S hooklift equipment is designed for manipulations with swap truck bodies under the standard SFS 4417 only. The hooklift equipment complies with the requirements of the EU Machinery Directive and has the CE marking. The seller of a machine entity (chassis and hooklift equipment) shall be responsible for the conformity of the whole entity.

  • Page 7: Main Components

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Due to continuous product development some picture details may look different when compared to the actual device. Main components 1. Gripping hook and hook arm 2. Middle frame 3. Body locking, mechanical 4.

  • Page 8: Control Unit

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Control unit Control unit Control unit Control unit basic version basic version with options XR S equipment with all options XR7S/XR8S/XR10S 12/2017 111116616...
  • Page 9 Hooklift Multilift XR7S / XR8S / XR10S User Manual Control unit components and basic functions Ref. Component or function Control unit cable Rocker switch MAIN CYLINDERS a main cylinders forward b main cylinders backward Rocker switch HOOK ARM a hook arm forward b hook arm backward Button SLOW SPEED Warning light FRAME NOT DOWN...

  • Page 10: Safety Instructions And Safety Rules

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Safety instructions and safety rules MULTILIFT XR hooklift equipment was developed for the loading, unloading, tipping and transporting of removable containers/bodies on vehicles. All other use of the Multilift hooklift equipment is strictly forbidden. Multilift accepts no liability whatsoever with regard to such other use.
  • Page 11 Hooklift Multilift XR7S / XR8S / XR10S User Manual Avoid the unnecessary use of the main pressure relief valve. Heating up of the oil reduces the quality of it and results in shorter life span of retaining rings and gaskets. In subzero temperatures (<32°F) it is recommended to let the pump idle for around 1 minute in order for the hydraulic oil to be warmed up.

  • Page 12: Requirements For The Working Area Ground Condition

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Requirements for the working area ground condition Before you start loading, unloading or tipping using the XR hooklift equipment, you must inspect the following: the ground must be firm and free from potholes into which the truck could move during operation ·...

  • Page 13: Working Area

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Working area Load or unload only where there is sufficient space; this also applies to free height. There must be at least 33 ft (10 m) free space at both sides of the vehicle. Check the vicinity for possible dangers.
  • Page 14 Hooklift Multilift XR7S / XR8S / XR10S User Manual It is the responsibility of the driver to ensure that there are or there will be no other persons within the danger zone of the working area. It is strictly forbidden for anybody to be close to the truck or the container.

  • Page 15: Safety Instructions And Maintenance

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Safety instructions and maintenance Always follow the maintenance instructions and use only original Multilift spare parts. See chapter Maintenance. Container The demountable body can be a container, tank, gravel body, body for transporting machinery etc.
  • Page 16 Hooklift Multilift XR7S / XR8S / XR10S User Manual Gripping height (H), tunnel height (T) and width (W) of the container can vary from one container to another. Note that they are country specific dimensions. If there is doubt about the origin of the container, the tunnel height and width must be checked in order to ensure that they are compatible with those of the XR equipment.
  • Page 17 Hooklift Multilift XR7S / XR8S / XR10S User Manual Country specific standard dimensions of the container: Dim. Value Countries, standard Countries, not standard (mm) 55.1 (1400) BE, NL 1400 BE, NL 56.1 (1425) BE, FR 1425 BE, FR 57.1 (1450) DK, IS, JP, LU, NL, NO, SE AT, AU, BE, DE, FR, ES, 1450...

  • Page 18: Loading And Unloading Of A Container

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Loading and unloading of a container Ensure before loading that the length of the container is suitable for your XR hooklift equipment Loading of a balanced container requires special care. Never load, unload or tip a container when the load is heavier to one side or the ground is sloping.
  • Page 19 Hooklift Multilift XR7S / XR8S / XR10S User Manual Ensure that the load´s centre of gravity is as low as possible and that it is in the middle of the container and evenly distributed. If the load must be secured, do this when the container is on the ground.
  • Page 20 Hooklift Multilift XR7S / XR8S / XR10S User Manual Before picking up the container, the gripping bar of the container must be properly inside the lifting hook. In this way you prevent the container from falling. The situation must be checked by lifting the container approx.
  • Page 21 Hooklift Multilift XR7S / XR8S / XR10S User Manual The operation of the hooklift must take place in the correct sequence, one operation at the time. The handbrake of the vehicle must be activated during the loading and unloading operation. When loading, unloading or tipping a container, check that there are no people too close to the operation, and check for any possible unusual or disruptive movements or sounds caused by the container.

  • Page 22: Tipping

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Tipping Please, check before tipping that the horizontal shift has completely moved forward. If the container overhang is too much, the rear end of the container will touch the ground when tipping and the container, truck or hooklift equipment will be damaged. In very cold weather the load might freeze tight on the container.
  • Page 23 Hooklift Multilift XR7S / XR8S / XR10S User Manual NEVER TIP UNDER THE FOLLOWING CIRCUMSTANCES: • Container is top heavy at the front end or at either side. • Load is frozen or only partially loose • Ground is slippery or uneven •...

  • Page 24: Before Driving Away

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Before driving away Before you drive off, always check the following: • Hydraulic body locks must be closed. The locking hooks must be tight on the container, i.e. on the lower flange of the container frame beams or in the specific notches (if provided).

  • Page 25: Safety Facilities Of The Xr Hooklift Equipment

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Safety facilities of the XR hooklift equipment To increase safety, the control system has safety features to prevent incorrect movements of the body so that the load can be kept under control. The hydraulic cylinders are provided with load holding valves that ensure a controlled movement of the XR equipment.

  • Page 26: Use

    Hooklift Multilift XR7S / XR8S / XR10S User Manual 16 ft (5 m) OPEN XR7S/XR8S/XR10S 12/2017 111116616...

  • Page 27: Loading A Container

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Loading a container See the safety instructions before loading. Reverse the truck carefully close to the container. Stop it about 16 ft (5 m) from the container gripping bar. Engage the parking brake. Press the clutch pedal and engage the PTO - use control switch 10 (option).
  • Page 28 Hooklift Multilift XR7S / XR8S / XR10S User Manual XR7S/XR8S/XR10S 12/2017 111116616...
  • Page 29 Hooklift Multilift XR7S / XR8S / XR10S User Manual Move the hook arm / middle frame towards the container - use the control switch 2 (main cylinders out) - signal light 5 lights (frame not down). Stop the movement when the hook opening is on the same level with the container gripping bar.
  • Page 30 Hooklift Multilift XR7S / XR8S / XR10S User Manual CLOSE XR7S/XR8S/XR10S 12/2017 111116616...
  • Page 31 Hooklift Multilift XR7S / XR8S / XR10S User Manual 15. Pull the container fully on the truck chassis - the control switch 2 is in main cylinders in -position - signal light 5 (frame not down) goes off as the body is lowering onto the subframe.
  • Page 32 Hooklift Multilift XR7S / XR8S / XR10S User Manual 3 + 4 SECURE XR7S/XR8S/XR10S 12/2017 111116616...

  • Page 33: Tipping A Container

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Tipping a container See the safety instructions before tipping. Drive the truck to the place where the load has to be discharged. Engage the parking brake. Press the clutch pedal and engage the PTO - use control switch 10 (option).
  • Page 34 Hooklift Multilift XR7S / XR8S / XR10S User Manual XR7S/XR8S/XR10S 12/2017 111116616...

  • Page 35: Lowering The Tipping Device

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Decrease the speed of tipping movement to prevent an abrupt stop during the last tipping phase. 10. Release the parking brake and drive, if needed, a little forward in order to empty the complete contents of the container.
  • Page 36 Hooklift Multilift XR7S / XR8S / XR10S User Manual OPEN XR7S/XR8S/XR10S 12/2017 111116616...

  • Page 37: Unloading A Container

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Unloading a container See the safety instructions before unloading. Drive the truck to the place where the container has to be unloaded. Check the working area. Ensure that there is enough space in front, rear and above the truck. Engage the parking brake.
  • Page 38 Hooklift Multilift XR7S / XR8S / XR10S User Manual XR7S/XR8S/XR10S 12/2017 111116616...
  • Page 39 Hooklift Multilift XR7S / XR8S / XR10S User Manual Move the hook arm / middle frame together with the container backwards - use the control switch 2 (main cylinders out) - signal light 5 lights (frame not down). 10. Stop the movement when the container is completely on the ground. 11.
  • Page 40 Hooklift Multilift XR7S / XR8S / XR10S User Manual CLOSE XR7S/XR8S/XR10S 12/2017 111116616...
  • Page 41 Hooklift Multilift XR7S / XR8S / XR10S User Manual 16. Move the hook arm forward - use the control switch 3 (hook arm forward). Movement will close also the mechanical tipping lock. 17. Close the hydraulic body locks - use the control switch 6 (hydraulic locks closed). - signal light 7 (hydraulic body locks not closed) goes off as the locks are closed.
  • Page 42 Hooklift Multilift XR7S / XR8S / XR10S User Manual XR7S/XR8S/XR10S 12/2017 111116616...

  • Page 43: Loading Of Rear Heavy Container

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Loading of rear heavy container A container loaded more heavily at the rear end can cause the truck front wheels to be lifted of the ground. Be extra cautious when this happens. When the container is on rear rollers, move the hook arm forward before lowering the middle frame on the sub-frame.

  • Page 44: Technical Specifications

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Technical specifications Hooklift XR7S Manufacturer ........ Multilift, Raisio XR7S XR7S Equipment type ............Technical performance, max......lbs 15400 ......(t) Tipping angle, max...........(°) Working pressure of the hydr. system max ..psi 30 (300) 4350 ..
  • Page 45 Hooklift Multilift XR7S / XR8S / XR10S User Manual XR7S dimensions 3.15 in (80) XR7S XR7S G in (mm) G (mm) 128 (3250) 3250 143.7 (3650) 3650 4150 163.4 (4150) HM in (mm) HM (mm) 23.6 (600) 27.5 (700) 31.5 (800) H Multilift in (mm) H Multilift (mm) 36.6 (930)
  • Page 46 Hooklift Multilift XR7S / XR8S / XR10S User Manual Hooklift XR8S, XR10S Manufacturer ........ Multilift, Raisio Equipment type ............XR8 S XR10S XR8 S XR10S Technical performance, max......lbs 17600 22000 ......(t) Tipping angle, max...........(°) Working pressure of the hydr. system max ..psi 4350 4350 30 (300)
  • Page 47 Hooklift Multilift XR7S / XR8S / XR10S User Manual XR8S, XR10S dimensions 3.15 in (80) XR8S XR8S G (mm) 3250 3650 4150 G in (mm) 128 (3250) 143.7 (3650) 163.4 (4150) HM (mm) HM in (mm) 20.1 (510) 23.6 (600) 27.6 (700) H (mm) 1425...

  • Page 48: Main Components

    akseleilla. Takarullat ohjaavat ja keventävät vaihtokuormatilan kulkua päällevedon ja maahanlaskun aikana. Laitteessa on takarunkoon asennettu mekaaniset lavalukkokoukut ja mahdollisesti lisävarusteena saatava hydraulinen lavalukko. Takarungon Hooklift Multilift XR7S / XR8S / XR10S etupuolella on siihen akselilla kiinnitetty välirunko. Kippauksen aikana User Manual takarungon ja välirungon nivel jäykistetään kippilukon avulla.

  • Page 49: Construction

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Construction The hooklift equipment is built on a subframe, which is attached to the vehicle frame by fastening plates. The rear frame is bearing-mounted with axles of rear rollers at the rear end of the subframe.

  • Page 50: Hydraulic System

    Hooklift Multilift XR7S / XR8S / XR10S Koukkulaite XR7-XR8-XR10 Käyttöohjekirja User Manual Hydraulijärjestelmä Hydraulic system Yleistä Note! The hydraulic pump is located on the vehicle and ais not shown in the Hydraulijärjestelmän komponentit on esitetty kuvassa alla. picture below. Huom! Hydraulipumppu on ajoneuvoon kiinnitetty varuste eikä sitä esitetä kuvassa alla.
  • Page 51 portissa A ei hydraulipainetta rajoiteta • Kolmas venttiili on pääsylinterin ohjausventtiili. Portissa A ei hydraulipainetta rajoiteta, Portissa B on sylinterin pohjanpuoleinen paine rajoitettu 20, 22, 2, 28 or 0 MPa:iin (200, 220, 20, 280 tai 00 bar). Hooklift Multilift XR7S / XR8S / XR10S •...

  • Page 52: Equipment

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Equipment Hook models Hook, standard The safety lock on the gripping hook opens and closes by its own weight during the movement of the middle frame. The correct operation of the safety lock must be checked regularly and the surfaces greased every month.

  • Page 53: Locking Mechanisms Of The Hook

    Kippaus- ja päälleveto- / maahanlaskuliikkeiden turvallisuus on varm erilaisilla laitteeseen kuuluvilla lukituksilla. Koukkulaitteen lukitustoiminnot Kippilukko (takarungon lukitseminen välirunkoon) Hooklift Multilift XR7S / XR8S / XR10S Kippaus- ja päälleveto- / maahanlaskuliikkeiden turvallisuus on varmi Takarungon ja välirungon välissä on mekaanisesti toimiva kippilukko User Manual erilaisilla laitteeseen kuuluvilla lukituksilla.
  • Page 54 unko - apurunko lukko lukitsee rungot kiinni toisiinsa lavaa laskettaessa ällevedettäessä. Välirungon akseli lukitsee takarungon apurunkoon kun nkoa aletaan nostaa liukurungon ollessa takana. Hooklift Multilift XR7S / XR8S / XR10S o estää takarunkoa nousemasta lavan maahanlaskun aikana. User Manual Rear frame lock (locking rear frame to sub frame) Locking stop lukkopala akseli...
  • Page 55 Koukkulaite XR7-XR8-XR10 Käyttöohjekirja Hooklift Multilift XR7S / XR8S / XR10S User Manual Lavalukko Lavalukitusvaihtoehdot: Container locks • mekaaninen lavalukko • hydraulinen lavalukko (lisävaruste) Katso Hydraulijärjestelmä, osa Body lock alternatives Lavalukko. • mechanical body lock • hydraulic body lock Mekaaninen lavalukko Mekaanisen lavalukon muodostaa kaksi takarunkoon hitsattua lukkokoukkua, Mechanical body lock joiden paikka määräytyy laitepituuden ja lavastandardin SFS 4417 mukaisesti.
  • Page 56 valukkosylinteri ja esiohjattu vastaventtiili karungon takaosassa on lavalukot sulkeva ja avaava hydraulisylinteri. interi ohjaa molempia lavalukkokoukkuja samanaikaisesti. Hooklift Multilift XR7S / XR8S / XR10S interiin on kiinnitettynä esiohjattu vastaventtiili, joka estää sylinteriä User Manual ästämästä lukkoja avautumaan, jos piiristä letku rikkoutuisi tai ohjaus- nttiilissä...
  • Page 57 Hooklift Multilift XR7S / XR8S / XR10S User Manual Control switch of hydraulic body locks Open body locks Close body locks The body locks open when the user presses the back of the boidy lock rocker switch and close when pressing the front part. Remove the element obstructing the locks, or if they are obstructed by the lock pocket in the container frame beam, check that the container is correctly positioned on top of the hook device.

  • Page 58: Electric System

    Hooklift Multilift XR7S / XR8S / XR10S Koukkulaite XR7-XR8-XR10 Käyttöohjekirja User Manual Sähköjärjestelmä Electric system Yleistä The power supply for the hooklift equipment is taken from the vehicle’s regular Koukkulaitteen jännitteensyöttö otetaan ajoneuvon omasta electrical system. See vehicles instructions for details. sähköjärjestelmästä, virtalukon ohjaamalta lisävarustesulakkeelta.

  • Page 59: Additional Equipments

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Additional equipments Additional hydraulics Auxiliary equipment connected to the XR S´s own hydraulics, is controlled by the additional hydraulic control switches, for example, tail gate, sand spreader, etc. Drive the cylinder of the hydraulic auxiliary equipment in Drive the cylinder of the hydraulic auxiliary equipment out Control switches of additional hydraulics 111116616...

  • Page 60: Stabilizer

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Stabilizer • Stabilizer or a support roller is available as additional equipment. It improves the stability of vehicle during loading and unloading. • In new constructions, the circumstances impairing the stability of vehicle are smaller own weight and larger loading capacity.

  • Page 61: Hydraulic Or Electric Under-Run Bar

    Hooklift Multilift XR7S / XR8S / XR10S User Manual Hydraulic or electric under-run bar • Manual operation - under-run bar is driven in and out by a push button • Semi-automatic - under-run bar moves automatically in - under-run bar is driven out by a push button •...
  • Page 62 Hooklift Multilift XR7S / XR8S / XR10S User Manual Function Under-run bar in Under-run bar out Switch XR7S/XR8S/XR10S 12/2017 111116616...

  • Page 64: Maintenance

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual This manual is a translation from the original maintenance instructions compiled in Finnish. MAINTENANCE Regular and correctly timed maintenance will increase the safety, reliability and economy of the hooklift equipment. All accomplished services and replacements of wearing parts are worth while to record.
  • Page 65 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Safety instructions Loose, long hair, loose clothing, jewellery etc. are an accident risk. Use always personal protections and other protective means in service work. All modifications and additions made to the equipment construction, which might have an effect to the operational safety of the hooklift, are prohibited.
  • Page 66 Hooklift Multilift XR7S / XR8S / XR10S Service Manual • Inform the equipment operator of the start of the maintenance work. • If the equipment is damaged or otherwise non-functional, ensure that it cannot be started accidentally before and especially during the service work. •...
  • Page 67 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Hooklift supported to tipping position If the work is done under the rear frame, the equipment must be lifted to tipping position and the frames supported with separate tipping support in the correct places. Remember to remove the support after the work has been completed.

  • Page 68: Service Table

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual If the work has to be done on top of the equipment, note and prevent the risk of falling. All ladders, working platforms etc. must be kept clean from oil and grease. Fasten and tighten all removed components and screw joints after the service.
  • Page 69 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Weekly Check the oil level Check all valves, hoses and pipes Check the clearance of the rear rollers and shafts Check the clearances of other shafts Monthly Wash the hooklift equipment carefully Lubricate all the lubrication points Check all the safety functions without a container Check all frame constructions for possible damages and ensure their...

  • Page 70: Hydraulics Service

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual Hydraulics service BE AWARE! Servicing, repairs and installations of the hydraulic components may be done only by persons trained for the jobs. Do not carry out any repair if you do not know the item to be repaired. Never carry out any service or repair on system under pressure.
  • Page 71 Hooklift Multilift XR7S / XR8S / XR10S Service Manual BE CAREFUL! Do not touch pressurised hydraulics. Do not remove any hydraulic components before the hooklift equipment has been supported mechanically. General • Keep the hydraulic system clean. • Keep the oil in a clean, locked space. When adding oil, use a funnel which has a fine filter net.
  • Page 72 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Checking the air filter Check the condition of the air filter. Clean and replace it as necessary. Checking the condition of the oil It is possible to examine ageing and deterioration of the quality of oil in the following way: •...
  • Page 73 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Changing the hydraulic oil Check that all piston rods of the cylinders are in retracted position. 2. Completely empty the oil tank via the drain plug. 3. Change the return filter. 4.
  • Page 74 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Oil qualities Hydraulic system sets many requirements to the hydraulic oil characteristics. They contain amongst others: • Lubrication requirements • Oxidation prevention capability • Corrosion protection • Defoaming quality • High viscosity index, in other words, low change of viscosity when the oil is heated. In order to meet these requirements and qualities, additives are used in oils.
  • Page 75 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Safety • Suitable eye and hand protection must be worn whilst carrying out this operation. • Ensure suitable containers to hold the amount oil you will be draining are available before starting this operation. Environment •...

  • Page 76: Safety Functions

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual Safety functions Check the safety functions of all different movements; tipping, loading and unloading. Do the checks first without a container and thereafter with the container. Safety functions Check that: • hydraulic body locks cannot be opened during tipping (tipping device approx.
  • Page 77 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Tipping device raised Loading position XR7S/XR8S/XR10S 111116616 12/2017...

  • Page 78: General Inspection

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual General inspection Check: • steel construction for deformations and breakages • hooklift fastening to the truck chassis, for breakages and loose bolts • fastening of the rear rollers. Check the securings of all shafts. •...

  • Page 79: Welding

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual Welding Before welding, ensure the material to be welded, method and additives. Contact Multilift service, if needed. Welding may only be carried out by a trained welder. Check from the truck user manual all the electrical connections which need to be disconnected before welding.

  • Page 80: Repairing Damaged Paint Surface

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual Repairing Damaged Paint Surface XR hooklift is painted with polyurethane paint in accordance with standard PUR 100/1 FeSa 2 ½. The frame of the device can optionally be coated with a zinc-primer before surface coating, in accordance with standard EPZn®PUR 140/2 FeSa 2 ½.

  • Page 81: Emergency Operation

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual Emergency operation CAUTION! Internal safety functions of the device do not work in manual control mode. Therefore, be especially careful when carrying out the movements. If a failure happens in the electric system of the device, the device may be restored to its normal state, by operating the control valve manually: Press down the button located at the...

  • Page 82: Lubrication

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual LUBRICATION Lubricate all the lubrication points at max 3 month intervals. A more recommended Koukkulaite XR7-XR8-XR10 Käyttöohjekirja lubrication interval would be 1 month. Voitelu Note! The hooklift equipment contains plastic surface slide bearings. Use LITHIUM based general lubrication grease (EP2).
  • Page 83 Hooklift Multilift XR7S / XR8S / XR10S Service Manual XR7S, XR8S, XR10S Point Lubrication point Number of nipples Main cylinder lower fastening 1 + 1 Main cylinder upper fastening 1 + 1 Middle frame bearing 1 + 1 Rear rollers 2 + 2 Rear frame bearing Hooks of the hydraulic locks (accessory)

  • Page 84: Periodical Service

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual Periodical Service The following services are recommended to be done on XR devices by an authorised Multilift Service Point: • delivery service in connection with the commissioning of the device • first service after 1 - 3 months after commissioning •...

  • Page 85: Service Card

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual Service Card Services done below on XR hook device type XR _____________________ Serial Number _________________________________________________ Service Carried out by Signature Date Commissioning inspection 1st Service 2nd Service 3rd Service 4th Service 5th Service 6th Service 7th Service...

  • Page 86: Warranty Conditions

    WARRANTY CONDITIONS To the buyer You are now the owner of a demountable body system made by the Hiab factory indicated on the manufacturer’s plate and sold to you by an authorized Hiab dealer. With the demountable body system you will receive this Warranty and Maintenance Book, containing service instructions and warranty conditions.

  • Page 87: Owner's Warranty

    Hooklift Multilift XR7S / XR8S / XR10S Service Manual • That adjustment of pressure relief valve settings and where applicable load limiting valve settings is prohibited and will invalidate the warranty. • Miscellaneous ……………………………………………………………………………………….. ……………………………………………………………………………………….. Owner’s Warranty This Owner’s Warranty (hereinafter referred to as the ”Warranty”) applies to the products listed on the delivery card (hereinafter referred to as the ”Products”) which accompanies it.
  • Page 88 Hooklift Multilift XR7S / XR8S / XR10S Service Manual Extended Warranty Demountables An extended Warranty for the period of 5 years or 10 000 platform changes, whichever occurs first, shall apply to structural parts (as defined below), but the period shall never exceed 66 months from the date of delivery from factory.
  • Page 89 Hooklift Multilift XR7S / XR8S / XR10S Service Manual 1.5 After receipt of a written notice the Seller shall remedy the defect. Repairs will be carried out within a reasonable time, having regard to the nature of the defect and the difficulties of assessing it, the Owner’s need of the Product and the availability of spare parts and repair capacity.
  • Page 90 Any repair and/or change of parts have/has been carried out by the Seller or by a Hiab authorised repair Dealer. • Only Hiab genuine spare parts have been used. • Warranty repairs are made only by the Seller or other workshop authorized by Hiab.
  • Page 92 EC declaration of conformity of the machinery (Directive 2006/42/EC, Annex II, part 1, sub A) Cargotec Finland Oy, Multilift Nesteentie 36 FI-21200 Raisio Finland declare on our sole responsibility that the Ground Level Demountable Equipment Mark Multilift Type Serial number Manufacturing year •...

  • Page 93: Delivery Card

    DELIVERY CARD Country Country code Distributor Multilift Demountables Customer: Hooklift Address: Skiploader Contact person: Other Tel.: E-mail: Body builder / Dealer: Model Serial No. Delivered Pump model Oil tank Truck model Chassis No. Registration No. Accessories Part No. Serial No. The equipment described above has Installation and delivery service carried out been received today, assembled and fully...
  • Page 94 Cargotec improves the efficiency of cargo flows on land and at sea – wherever cargo is on the move. Cargotec’s daughter brands, Hiab, Kalmar and MacGregor are recognised leaders in cargo and Cargotec Finland Oy load handling solutions around the world. Cargotec’s global network...

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