York SUNLINE PLUS D2EG150 Installation Instruction
York SUNLINE PLUS D2EG150 Installation Instruction

York SUNLINE PLUS D2EG150 Installation Instruction

Gas / electric single package air conditioners
Table of Contents

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INSTALLATION INSTRUCTION

GENERAL

YORK Model DEG units are single package high efficiency air
conditioners with gas heat designed for outdoor installation on
a rooftop or a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory installed and tested. The units require only
electric power and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with proven pilot.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don't touch electrical switches
3. Extinguish any open flame.
4. Immediately call your gas supplier.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance

INSPECTION

As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier's freight bill. A separate
request for inspection by the carrier's agent should be made in
writing. Refer to Form 50.15-NM for additional information.

REFERENCE

Additional information on the design, installation, operation and
service of this equipment is available in the following reference
forms:
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING . Notes are intended to clarify or
make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that per-
sonal injury and/or equipment damage may result if installation procedure is not handled properly.
®
Supersedes: 530.22-N4Y (693)
MODELS D1EG090, & 120 (STYLE B)
FOR YOUR SAFETY
.
SUNLINE PLUS™
GAS / ELECTRIC
SINGLE PACKAGE AIR CONDITIONERS
& D2EG150
(9.5 - 10.0 EER)
55.70-N1
55.70-N2
530.18-N3.2V - Economizer Accessory
530.18-N3.4V - Motorized Outdoor Air Damper Accy.
530.18-N8.4V - Gas Piping Accessory
530.18-N10.1V - Propane Conversion Accessory (USA)
530.18-N10.2V - High Altitude Accessory (Nat. Gas)
530.18-N10.3V - High Altitude Accessory (Propane)
690.15-N25V - Low Ambient Accessory
Renewal Parts:
Refer to the Renewal Parts Manual for complete listing of
replacement parts on this equipment.
All forms referenced in this instruction may be ordered from:
Publications Distribution Center
Unitary Products Group
P.O. Box 1592, York, Pa. 17405

APPROVALS

Design certified by U.L. as follows:
1. For use as a forced air furnace with cooling unit.
2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas or propane gas.
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE
WITH THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY
APPLICABLE LOCAL, STATE, AND NATIONAL CODES
INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRICAL,
AND MECHANICAL CODES.
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE
THE OPERATION OF THE PRODUCT COULD CAUSE PERSONAL
INJURY OR PROPERTY DAMAGE
530.22-N4Y (995)
- General Installation
- Pre-start & Post-start Check List
CAUTION
WARNING
035-13087

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Summarization of Contents

UNIT INTRODUCTION AND PREPARATION
General Overview and Safety Guidelines
Provides a general description of the YORK Model DEG units and highlights essential safety measures for installation and operation.
Inspection, Reference, and Approvals
Details unit inspection procedures, lists reference materials, and mentions UL approval status.
INSTALLATION
LIMITATIONS
Specifies national and local safety codes and application data requirements for unit installation.
LOCATION
Guidelines for selecting a suitable outdoor location, considering air supply and potential contaminants.
RIGGING AND HANDLING
Proper procedures for moving and lifting the unit safely, including forklift use.
CLEARANCES
Required clearances for proper operation, servicing, and installation near combustible materials.
DUCTWORK
Guidance on designing and connecting supply and return air ductwork, emphasizing proper sizing and insulation.
POWER AND CONTROL WIRING
Instructions for safe and compliant electrical wiring, grounding, and connection to the unit.
GAS PIPING AND CONNECTION
Detailed instructions for sizing, routing, and connecting the gas supply piping to the unit.
VENT AND COMBUSTION AIR HOODS
Instructions for installing the vent and combustion air hoods for proper unit function.
OPERATION
COOLING SYSTEM OPERATION
Explains the cooling cycle, compressor protection, and preliminary operation steps.
COOLING SEQUENCE OF OPERATION
Details how the unit operates during the cooling cycle, including thermostat control.
SAFETY CONTROLS (Cooling)
Outlines the safety controls for the cooling system, such as freezestats and high-pressure cutouts.
HEATING SYSTEM OPERATION
Describes the gas heating system sequence, including blower operation and pilot ignition.
SAFETY CONTROLS (Heating)
Details the safety controls for the heating system, including limit controls and flame sensors.
START-UP
OPERATING INSTRUCTIONS
Step-by-step guide for lighting the pilot and main burners, including shutdown procedures.
POST-START CHECK LIST (GAS)
Essential checks to perform after energizing the control circuit and before initial operation.
MANIFOLD GAS PRESSURE ADJUSTMENT
Procedure for adjusting the gas pressure regulator to achieve the correct manifold pressure.
PILOT CHECKOUT AND ADJUSTMENT
How to check and adjust the pilot flame for proper ignition and sensor detection.
BURNER INSTRUCTIONS
Steps for accessing and servicing the unit's burners, including manifold removal.
BURNER AIR SHUTTER ADJUSTMENT
How to adjust air shutters for optimal burner flame appearance.
CHECKING SUPPLY AIR CFM
Process for determining and verifying the supply air cubic feet per minute (CFM).
ADJUSTMENT OF TEMPERATURE RISE
Procedure for adjusting the temperature rise and calculating airflow.
CHECKING GAS INPUT
Method for measuring and verifying the furnace's gas input rate.
SECURE OWNER'S APPROVAL
Final steps to ensure the owner understands the system's operation and settings.
MAINTENANCE AND TROUBLESHOOTING
NORMAL MAINTENANCE
Routine maintenance tasks including filter inspection, motor care, and coil cleaning.
CLEANING FLUE PASSAGES AND HEATING ELEMENTS
Steps for cleaning the heat exchanger and related components to ensure efficient operation.
TROUBLESHOOTING
A systematic guide to diagnosing and resolving common operational issues with the unit.

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