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Installation instructions manual
Chromalox MI Installation Instructions Manual
Industrial heating cable products
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Important Safeguards and Warnings
System Components
Chromalox Cable Types
General Information
Use of Manual
Storage
Important Installation Notes
Installation
Pre-Installation Guidelines
Installation Guide: Single Run of Cable
Installation Guide: Multiple Cable Runs
Installation on Fire Protection Systems
Other Installation Considerations
Typical Installation Details
Wiring
Heating Cable Components
Connection Kits
Accessories
Control Systems
Controllers
Thermal Insulation
Commission Testing
Specifications
Troubleshooting
Locating Faults
Insulation Resistance (Megger) Test
Stabilized Current Test
End of Current Voltage Test
Installation and Maintenance Log
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Installation Guide: Single Run of Cable
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Commission Testing
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Insulation Resistance (Megger) Test
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Installation Instructions
Industrial Heating Cable
Products
PJ438-26
161-057884-010
May, 2021
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Summarization of Contents
Important Safeguards and Warnings
System Components
Chromalox Cable Types
General Information
Important Installation Notes
Critical advice and guidelines to review before commencing installation procedures.
Installation
Pre-Installation Guidelines
Essential preparatory steps and checks before installing the heating cable.
Installation Guide: Single Run of Cable
Installation Guide: Multiple Cable Runs
Installing Backup (Redundant) Systems
Method for installing a secondary, redundant heating cable for increased reliability.
Supplementary Instructions: ATEX and IECEx Applications
Other Installation Considerations
Specific Installation Considerations
Details on pipe hangers, bending cable, slab penetrations, and heat sink installation.
Typical Installation Detail
Wiring
Wiring Accessories and Controls
Components and systems required for electrical connections and control integration.
Installation Testing
Heating Cable Components
Connection Kits
Various kits for power, splice, and end seal connections.
Accessories
Control Systems
Ambient Sensing Control
Systems activated by ambient temperature to prevent freeze-ups.
Line Sensing
Controllers
Thermal Insulation
Commission Testing
Commissioning Procedures
Steps for testing ambient, line sensing, and redundant systems.
Specifications
Troubleshooting
Test Procedures
Locating Faults
Methods for identifying faults using ratio, conductance, and capacitance tests.
Insulation Resistance Testing
Procedure to measure cable insulation resistance using a megohmmeter.
Current and Voltage Testing
Procedures to verify operational power output and voltage at the circuit end.
Installation and Maintenance Log
Logbook Sections
Sections for recording visual, electrical, accessory, and insulation checks.
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