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Translation from the original manual EN02.03.2021
EN
USER'S MANUAL
804U44
804U49
Filtering unit BIG-1000
KLIMAWENT S.A. Poland
194 Chwaszczyńska street, 81-571 Gdynia
phone: +48 58 629 64 80
fax: +48 58 629 64 19
e-mail: klimawent@klimawent.com.pl
804U44 BIG-1000-O
804U49 BIG-1000-R
www.klimawent.com.pl
EN 2021-03-02
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Table of Contents
Related Manuals for Klimawent BIG-1000-R
Summarization of Contents
Introduction
Purpose and General Information
Provides an overview of the manual's purpose and general notices for users.
Application of BIG-1000 Units
Details the intended use of BIG-1000 filtering units for air purification in various industrial processes.
Manufacturer's Disclaimer and Safety Cautions
Outlines prohibitions, user responsibilities, and critical safety warnings regarding device modifications and usage.
Technical Data and Specifications
Warning - Potential Damage, Fire or Explosion
Lists critical warnings about using the device with flammable, explosive, or caustic substances.
Technical Data Table
Presents key specifications including volume flow, pressure, power, sound level, and mass.
Caution - Compressed Air Consumption
Advises on adjusting compressed air consumption based on process times.
Device Structure and Versions
Device Versions: Mobile vs. Stationary
Describes the two versions: BIG-1000-R (mobile) and BIG-1000-O (stationary).
Key Components of BIG-1000 Units
Lists the main components included in both BIG-1000-R and BIG-1000-0 devices.
Spare Parts and Additional Equipment
Consumable Spare Parts (Filters)
Details the main consumable spare part: the cartridge filter, including its specifications.
Additional Equipment Options
Lists available additional equipment, such as carbon fleece filters, with their part numbers and notes.
Installation and Commissioning
Assembly Instructions
Provides specific assembly steps for the BIG-1000-R (wheels) and notes for BIG-1000-O.
Installation Requirements
Details installation requirements, such as fixing the BIG-1000-O to the ground.
Commissioning and Operation
Extraction Arm Compatibility
Details compatibility with KLIMAWENT ERGO-L-R extraction arms and mounting requirements.
Caution - Arm Mounting and Stability
Warns about attaching the 4m arm to the BIG-1000-O and requires securing it to the ground.
Notice - Extraction Arm Selection
Advises consulting the manufacturer for selecting appropriate extraction arms.
Caution - Compressed Air Network
Specifies requirements for the compressed air network, emphasizing purity and stable parameters.
Commissioning Steps
Lists the steps to perform before starting the device for the first time.
Warning - Extraction Arm Length Limit
Warns that the BIG-1000-R cannot work with extraction arms longer than 3m due to tipping risk.
Operation: Terms of Use
Terms of Use: Indoor and Temperature Range
Specifies that the unit should be used indoors within a temperature range of -10°C to +40°C.
Caution - Air Quality and Filter Damage
Warns against moisture or oil in compressed air, which can damage filters, and reiterates temperature limits.
Device Operation: Controls and Panel
Caution - Device is Live
Warns that the device is live immediately after inserting the power plug.
Turning on the Device
Details the steps to turn on the device using switch S1 and the initiation of controller operation.
Starting the Fan
Explains how to start the fan using the 'START' button and indicates operation with a white lamp.
Operation: Controls and Timer Settings
Stopping the Fan
Describes how to stop the fan using the 'STOP' button and the associated indicator light.
Turning off the Device
Explains how to turn off the device by setting switch S1 to the OFF position.
Working Time Control
Highlights the working time counter on the electric unit door for maintenance planning.
Modification of Process Times
Details how to adjust process times (T1, T2) using the modular clock and warns about air consumption changes.
Alarms and Filter Maintenance
Original Manufacturer Settings
Lists default process parameters (T1, T2, B1) and advises against changing them without manufacturer consultation.
Alarms: H3 Filter Dirtiness Indicator
Explains the H3 alarm light indicates excessive filter dirtiness and how to resolve it.
Filter Replacement Procedure
Step-by-step guide on how to open, remove, insert, and close the filter inspection door.
Emptying the Dust Container
Instructions for emptying the dust container, emphasizing the use of personal protective equipment (PPE).
Dusty Atmosphere Precautions
Recommends wearing eye protection and a dust mask when servicing the equipment.
Troubleshooting Guide
Typical Disturbances and Remedies
Lists common issues like reduced suction, no odour absorption, fan vibrations, and their solutions.
Maintenance and Recycling Instructions
General Maintenance Overview
States that the unit is designed for continuous operation with regular user maintenance.
Recommended Maintenance Schedule
Provides a schedule for daily, monthly, quarterly, and annual inspection and maintenance tasks.
Maintenance Guidelines
General Maintenance Guidelines
Covers checking fan/motor condition and guidelines for cartridge filter replacement timing.
Cartridge Filter Guidelines
Details how to check filter condition, the impact of moisture/oil, and when to replace it.
Compressed Air Tank Maintenance
Specifies checking tank connections and draining the tank according to pressure equipment regulations.
Solenoid Pulse Valve Maintenance
States that the solenoid valve requires minimal maintenance, focusing on electrical connections and pneumatic system checks.
Recycling and Occupational Health & Safety
Recycling and Cassation
Advises applying provisions for waste recycling and states no part is hazardous waste.
OHS Manual and Safety
Confirms the device meets safety requirements but needs additional safeguards; manual must be read for safe operation.
Transport, Storage, Warranty, and Residual Risks
Caution - Manufacturer Liability and Warranty
Warns that the manufacturer is not liable for injuries from improper use and warranty is void if modified.
Warning - Possibility of Serious Injury or Death
Lists critical warnings about using the device with flammable substances or in environments with static electricity.
Transport and Storage Rules
Provides rules for storing the device in a dry, dust-free place at temperatures between -10°C and +40°C.
Terms of Warranty
States that the warranty period is in the WARRANTY CARD and lists exclusions like user-caused damage.
Residual Risk Information
Highlights the risk of contact with potentially harmful process dust when emptying the tank and recommends PPE.
Recommended Marking Near the Device
Eye Protection Marking
Indicates the need for eye protection when servicing the device.
Dust Mask Marking
Indicates the need for a dust mask when servicing the device.
Wiring Diagrams
Electrical Diagram
Presents the electrical schematic for the unit, showing components and connections.
Motor Switch Setting Note
Explains the motor switch setting (Q1M) in relation to the motor's rated current (In).
EC Declaration of Conformity
Manufacturer and Product Details
Identifies the manufacturer (KLIMAWENT S.A.), address, technical documentation preparer, and product type/model.
Compliance with EU Directives and Standards
Lists the European Directives and harmonized standards the product meets.
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