Related Manuals for Hypertherm Edge TI
Summarization of Contents
Safety
Read This Manual
Read and understand this manual, cutting machine manuals, and employer's safety practices.
Dangerous Machinery
Operation and maintenance of automated equipment involve potential hazards.
High Voltages
Electric shock can kill. Ensure safe installation and avoid contact with electrical wires.
Overview
Introduction
Description of the multi-axis digital control system for shape-cutting machines.
ShapeWizard
Allows graphical creation and storage of simple part programs on the internal hard disk.
Teach/Trace
Digitize patterns using a tracing head, store on hard disk, and customize with ShapeWizard.
Shape Libraries
Graphically select desired shapes from a library and input dimensions for scaling.
Program Upload and Download
Upload part programs to a remote computer or download CAD programs.
SoftMotion
Proprietary data buffer and interrupt structure for motion control algorithms.
Cutting Options
Functions for optimizing material and plate usage: Mirror, Rotate, Scale, Repeat.
Programming Features
English/Metric operation, dynamic kerf compensation, auto alignment, and shape repeat.
Manual Data Input (MDI)
Full screen ASCII text editor for writing, editing, and reviewing part programs.
Communications Link
Preview mode for graphical review of programs, download from CAD or host computer.
Graphical program display
Visually display any part program, real-time position and I/O information.
Built-in Parametric Shape Library
Contains 68 commonly used shapes with simple graphical prompts for dimension entry.
Teach/Trace
Smart-arc and Smart-Line algorithms for optimum program resolution and smoothness.
Performance Features
Digital servo positioning, dynamic accuracy, programmable speeds, and cut-loss recovery.
Installation and Setup Features
Selectable axis orientation, interfaces for oxy-fuel, plasma, laser, waterjet.
Hardware Specifications
Details on touch screen, hard disk, processor, RAM, interface signals, and enclosure.
Model Numbering System
Explains the breakdown of model numbers for hardware and software configurations.
Front Panel Layout
Describes the layout of the front panel and its components like power switch and touch screen.
Front Panel Keypad (Voyager III model)
Details the functions of the keypad keys for data entry and manual motion control.
Key Functions
Explains the functions of various keys, including soft keys, alphanumeric keypad, and arrow keys.
PC Keyboard Layout
Illustrates the PC keyboard layout and its equivalent functions for the control software.
Operation Summary
Overview of the menu-driven programming and operation, and screen hierarchy.
Screen Hierarchy
Diagram illustrating the structure and navigation flow of the control's menu system.
Key & Menu Functions
Short descriptions of menu functions and screen navigation using soft keys.
Part Options
Customizes the current part loaded: Scale, Rotate, Mirror, and Repeat functions.
Setups
Allows adjustment of run-time parameters for various cutting modes like Trial, Oxy-Fuel, Plasma.
Shape Manager Screen
Used to retrieve parts from the Shape Library and edit part files.
Files
Screen for loading or saving parts on the control or an external location.
Library Shapes
Provides access to a library of over 68 parametric shapes for cutting.
Part Options
Customizes the current part loaded: Scale, Rotate, Mirror, and Repeat functions.
Align
Aligns the current part in memory to a plate corner for cutting, accounting for skewed plates.
Automatic Plate Alignment (APA)
Automated function to detect plate edges and calculate skew for part alignment.
Cutting
Determines cut mode, cut speed, and Kerf values for part cutting.
Pause
Features for Cut Loss Recovery, allowing pause and restart of cutting operations.
Manual
Provides manual control of machine axes using arrow keys and specific motion modes.
Diagnostics
Shows current software versions and hardware configuration for support.
Password Setups
Accesses supervisory passwords for machine, speeds, link, and axes setup screens.
Phoenix Link
Proprietary communication software for optimal part file and database transfer.
Sensor™ THC
Automated Torch Height Control system for superior plasma cut performance.
Command™ THC
Automated Torch Height Control system adjusting distance for improved cut quality.
Motion Overview
Explains general motion theory, servo loop control, and tuning procedures.
ASCII Codes
Appendix providing 128 ASCII codes as defined by ANSI Standard X3.4-1977.
Program Codes
Lists supported, mapped, and unsupported EIA codes for part programming.
Automated Plasma Interface
Information on automated plasma supply functions and diagnostics.
Serial Ports
Details on RS-232C and RS-422 serial port configurations and pinouts.
DXF Import
Features for automated DXF import, allowing CAD file preparation and translation.
MicroEdge™
Overview of the PC based motion control for metal cutting industry.
Edge Ti™
Overview of the shape cutting control offering configurable axes and I/O.
Voyager™ III
Overview of the PC based CNC control for metal cutting industry.
Networking
Information on connecting the control to a customer's local area network.
Setups
Cutting
Adjust run-time parameters for Trial Mode, Oxy-Fuel, Plasma, Waterjet and Laser cutting.
Process
Enters cut type menu for editing gas control sequencing variables for oxy-fuel and plasma.
Marker
Built-in marker control logic for marking, including timing parameters.
Laser Overview
Features for improving Laser setup and operational accuracy.
Laser
Setup parameters for laser cutting, including purge time and pierce time.
Water Jet
Setup parameters for waterjet cutting, including purge, pierce, and creep times.
Watch
Customizable window to display critical process parameters during cutting.
Shape Manager
Shape Library
Accesses a library of over 68 parametric shapes for graphical selection and editing.
Text Editor
Full screen ASCII editor for manual input or editing of part programs in ESSI or EIA format.
Shape Wizard
Proprietary graphical part editor for user-friendly editing of part programs.
Teach Trace
Allows parts to be taught rather than programmed, storing position info as EIA format.
Nester
Proprietary part nesting program for manually grouping parts to conserve materials.
HyperCAD
Easy-to-use 2D drawing application specifically designed for shape cutting.
HyperNEST
Automatic true shape application for quick and simple nesting of profiles onto material.
Files
Load from Disk
Loads part programs from diskette, USB memory stick, or hard drive into working memory.
Save to Disk
Saves the current program in memory to internal disk drives or external mapped drives.
Download from Host
Downloads part programs from a host computer to internal disk drives via serial port.
Upload to Host
Uploads programs from internal disk drives to a host computer via serial port.
Resume Last Part
Resumes a part program and position after a Rush Job Interrupt or power loss.
Show Certain Files
Allows operator to show specific files from a selected directory using wildcard search.
Show All Files
Switches view from certain files to display all files with predetermined extensions.
Library Shapes
Rectangle
Defines dimensions for a rectangle shape, with checks for proper geometries.
Circle
Defines dimensions for a circle shape, with checks for proper geometries.
Triangle
Defines dimensions for a triangle shape, with checks for proper geometries.
L-Bracket
Defines dimensions for an L-bracket shape, with checks for proper geometries.
Trapezoid
Defines dimensions for a trapezoid shape, with checks for proper geometries.
Slant Rectangle
Defines dimensions for a slant rectangle shape, with checks for proper geometries.
Gambrel Rectangle
Defines dimensions for a gambrel rectangle shape, with checks for proper geometries.
Roofed Rectangle
Defines dimensions for a roofed rectangle shape, with checks for proper geometries.
4 Sided Polygon
Defines dimensions for a 4-sided polygon shape, with checks for proper geometries.
5 Sided Polygon
Defines dimensions for a 5-sided polygon shape, with checks for proper geometries.
Oval
Defines dimensions for an oval shape, with checks for proper geometries.
Circle w/ Flat Side
Defines dimensions for a circle with a flat side, with checks for proper geometries.
Circle Slice
Defines dimensions for a circle slice, with checks for proper geometries.
Straight Slots
Defines dimensions for straight slots, with checks for proper geometries.
Angled Slots
Defines dimensions for angled slots, with checks for proper geometries.
Horizontal Rip
Defines dimensions for a horizontal rip, with checks for proper geometries.
Vertical Rip
Defines dimensions for a vertical rip, with checks for proper geometries.
Flange
Defines dimensions for a flange shape, with checks for proper geometries.
Rectangle w/ Rectangular Hole
Defines dimensions for a rectangle with a rectangular hole, with checks for proper geometries.
Rectangle w/ Tab
Defines dimensions for a rectangle with a tab, with checks for proper geometries.
Rectangle w/ Notch
Defines dimensions for a rectangle with a notch, with checks for proper geometries.
Rectangle w/ Radius Notch
Defines dimensions for a rectangle with a radius notch, with checks for proper geometries.
Convex Rectangle
Defines dimensions for a convex rectangle shape, with checks for proper geometries.
Concave Rectangle
Defines dimensions for a concave rectangle shape, with checks for proper geometries.
Triangle w/ Concave Side
Defines dimensions for a triangle with a concave side, with checks for proper geometries.
Polygon w/ Concave Side
Defines dimensions for a polygon with a concave side, with checks for proper geometries.
Slant Rectangle with Radius
Defines dimensions for a slant rectangle with radius, with checks for proper geometries.
Rectangle w/ Circular Hole
Defines dimensions for a rectangle with a circular hole, with checks for proper geometries.
Rectangle w/ Circular Hole and Convex Corners
Defines dimensions for a rectangle with circular hole and convex corners.
4 Sided Convex Rectangle
Defines dimensions for a 4-sided convex rectangle, with checks for proper geometries.
4 Sided Concave Rectangle
Defines dimensions for a 4-sided concave rectangle, with checks for proper geometries.
Bolt Hole Circle
Defines dimensions for a bolt hole circle, with checks for proper geometries.
Bolt Hole Flange
Defines dimensions for a bolt hole flange, with checks for proper geometries.
Bolt Hole Rectangle
Defines dimensions for a bolt hole rectangle, with checks for proper geometries.
Bolt Hole Rectangle w/ Convex Corners
Defines dimensions for a bolt hole rectangle with convex corners.
Bolt Hole Rectangle w/ Center Hole
Defines dimensions for a bolt hole rectangle with a center hole.
Bolt Hole Rectangle w/ Center Hole and Convex Corners
Defines dimensions for a bolt hole rectangle with center hole and convex corners.
Rounded L-Bracket
Defines dimensions for a rounded L-bracket, with checks for proper geometries.
Horseshoe
Defines dimensions for a horseshoe shape, with checks for proper geometries.
Convex Roof Trapezoid w/ Hole
Defines dimensions for a convex roof trapezoid with a hole.
Convex Roof Polygon w/ Hole
Defines dimensions for a convex roof polygon with a hole.
Convex Roof Polygon w/ Oval Hole and Concave Bottom
Defines dimensions for a convex roof polygon with oval hole and concave bottom.
Pulley Cover
Defines dimensions for a pulley cover, with checks for proper geometries.
Paddle Blind
Defines dimensions for a paddle blind, with checks for proper geometries.
Water Pump Gasket
Defines dimensions for a water pump gasket, with checks for proper geometries.
Frame
Defines dimensions for a frame shape, with checks for proper geometries.
Pulley
Defines dimensions for a pulley shape, with checks for proper geometries.
Sprocket
Defines dimensions for a sprocket shape, with checks for proper geometries.
Text
Defines dimensions for text, with checks for proper geometries.
Test Pattern
Defines dimensions for a test pattern, with checks for proper geometries.
Part Options
Scale Factor
Allows scaling of the current part in memory by a programmed factor.
Rotate Angle
Allows rotation of the current part in memory by a programmed value.
Mirror X/Mirror Y
Checkboxes to negate X and/or Y dimensions for a mirror image of the part.
Kerf
Graphically shows the kerf cut path in light blue; pressing again turns graphics off.
Repeat
Control has three built-in automatic repeat types: Straight, Staggered, and Nested.
Align
Aligns the current part in memory to plate corners for cutting, accounting for skew.
Automatic Plate Alignment (APA)
Five Point Align
Uses a five-point reference scheme for skew and plate size calculations.
Three Point Align
Searches plate edges at three specific reference points for skew calculation.
Motion Path
Illustrates a typical edge detection sequence for Automatic Align feature.
Instructions
Steps to begin auto-align, load part program, position plate sensor, and verify settings.
Dual Sensor Note
Recommends dual sensors for plate edge detection to avoid issues with table slats.
Cutting
Speed Increase
Pressing the Speed Increase soft key increases the current cut speed by 3%.
Speed Decrease
Pressing the Speed Decrease soft key decreases the current cut speed by 3%.
Repeats
Shows remaining rows and columns to be cut when Shape Repeat is enabled.
Cut Delay Timers
Defines timing logic for cut, displaying preset delays and countdown timers.
Multitasking
Allows loading and configuring a new part program while cutting the current one.
Pause
Pause
Full-featured Cut Loss Recovery capabilities available from the Pause screen.
Return to Start
Allows operator to return to the initial starting point of the part after cut loss.
Backup and Forward on Path
Move backwards/forward along cut path at selected speed to locate restart point.
Move to Pierce
Allows operator to directly move to any pierce point for restarting.
Change Cut Mode
Changes restart mode between Cut and Trial for partial or full cut movement.
Change Move Speed
Toggles through four Move Speeds: Max Machine, High Jog, Medium Jog, Low Jog.
Change Consumable
Tracks consumable life data for statistical analysis and prompts for replacement.
On-Path Restart
Restarts cut at selected pierce point using On-Path Backup, retaining previous settings.
Rush Job Interrupt
Pauses current part program, retains position, allowing another part to be loaded.
Manual
Manual
Provides manual control of machine axes using directional jog keys.
Return to Start
Returns the cutting device to the saved Transverse and Rail positions from Manual window entry.
Move Distance
Allows manual moves of an exact distance after prompting for Traverse and Rail values.
Cut Distance
Allows rip cuts of an exact distance in Manual Mode, prompting for Traverse and Rail values.
Rip Cutting
Initiates a cut sequence and machine motion in chosen direction using arrow keys.
Manual Options
Accesses the Manual Options screen for adjustments like Raise/Lower Torch and offsets.
Home Axes
Homes each axis or all axes, and sends them to programmed alternate home positions.
Diagnostics
Control Information
Displays current software versions and hardware configuration for support.
I/O
Configures inputs and outputs for shape cutting table operation.
Analog Input Diagnostics
Displays actual voltages coming into the analog card for THC and speed pot referencing.
Oscilloscope
Records Digital Input, Output, Analog Input/Output, or Status over time.
Serial Port
Tests control serial ports for RS-232 or RS-422 configuration and communication.
Drives and Motors
Allows technician to send direct signal to drive amplifiers for testing purposes.
Password Setups
Machine
Specifies X axis orientation, Up/Right direction, Dual Gantry, and CBH installation.
Speeds
Sets machine speeds for different operating modes, including acceleration and deceleration rates.
SERCOS
Requires configuration to establish communications for motion and I/O.
Axes
Configures servo loops for Transverse/Rail axes, including proportional and integral gains.
Station Configuration
Configures Plasma, Marker, or Laser torch stations for use.
Special
Configures system parameters like date, time, mouse pointer, keyboard, and file extensions.
System Tools – Windows® XP
Accesses Windows XP features for system performance like backup and scan disk.
Networking
Assists in connecting the control to a customer's local area network.
Phoenix Link
Phoenix Link Overview
Proprietary communication package for optimal part file and consumable database transfer.
Phoenix Link
Software for configuration and communication with the control.
Files
Indicates file extensions recognized for part program download and viewing.
Settings
Configures link for Auto Reload (M65), Multi Drop, and Control Monitoring.
Installation
Step-by-step procedure for communication setup and Phoenix Link software installation.
Operating Phoenix Link
Instructions for running Phoenix Link software on the host computer for control communication.
Sensor™ THC
Sensor Torch Height Control Overview
Proprietary Automated Torch Height Control system for superior plasma cut performance.
Cut Setups
Parameter setup for THC voltage offset, plasma, marker, and laser cut types.
Plasma Setups
Setup parameters for plasma cutting, including pierce time, cut height, and retract delay.
Marker Setups
Setup parameters for marker operations, including purge time and start time.
Sensor THC Axis Setups
Configuration screen for THC Axis, including proportional gain and slide length.
THC Speeds
Sets THC speeds for acceleration, jog, and home/IHS operations.
Command™ THC
Command THC
Automated Torch Height Control system for improved cut quality.
Test Cycle ON/OFF
Allows operator to select to operate Command® THC in Test mode without firing.
Purge Time
Time delay from torch ignition until motion is enabled if Arc On Feedback is OFF.
Pierce Time
Time delay from torch lowering until motion is initiated at Creep Speed.
Creep Time
Time after piercing where torch travels at creep speed before accelerating.
Arc Off Time
Delay before indicating a lost cut signal, useful for nuisance trips.
Stop Time
Time motion pauses at cut end for torch raise and clearing irregularities.
Accel Delay
Delays Automatic Voltage Control activation to reach steady cutting speed.
Retract Delay Time
Time delay at cut end signal pauses prior to retracting the torch.
Ignition
Enables Ignition output for igniting plasma torch; toggle ON if separate signal required.
Voltage Control
Selects Sensor THC operation between Manual or Automatic mode.
Retract Full/Partial
Selects retract distance to be set at Full or Partial mode.
Retry On Transfer Fail
Specifies number of times control attempts to fire torch if ignition fails.
Transfer Time
Time used to attempt torch ignition, confirmed by Arc Sense Input.
Set Arc Current
Allows user to set arc current at plasma supply using BCD output.
Corner Current Percent
Selects reduced current for corners to improve cut quality.
Set Arc Voltage
Operator inputs desired Arc Voltage for the material being cut.
Cut Height
Selects desired cut distance from plate for initial cut height.
Retract Distance
Selects THC Retract Distance when configured for partial retract mode.
Pierce Height Factor
Multiplication factor calculated with Cut Height to set pierce height distance.
IHS Stall Current
Sets lifter downward force to detect torch contact with plate during IHS cycle.
IHS Speed
Sets lifter downward speed during IHS cycle.
Homing Speed
Determines retract or homing speed.
Nozzle Ohmic Contact
Sets parameter to ON to use Contact Sense for plate detection during IHS cycle.
Preflow During IHS
Selecting ON activates preflow during the IHS cycle.
Auto Kerf Detect
Reduces torch diving by detecting arc voltage changes when crossing a kerf path.
Main Cut Screen
Displays Automatic THC Mode with soft keys to adjust Arc Voltage or switch to Manual.
Extend
Extends the pierce timer until stopped by Set-Now or Release soft key.
Set Now
Terminates pierce cycle and saves new pierce time.
Release
Terminates a pierce cycle but does not modify original pierce time.
Motion Overview
General Motion Theory – Servo Loop Control
Explains motion theory, closed loop servo control, and key terms like Encoder and Following Error.
Determining the Encoder Counts per Inch Parameter and Maximum Machine Speed
Calculates encoder pulses per inch and maximum machine speed for control setup.
Gain Term Definitions
Defines Proportional, Integral, Derivative, Feedforward, and Velocity Gain terms.
Recommended Tuning Procedures for Hypertherm Automation Motion Controls
Provides core understanding and procedures for tuning motion performance.
Program Codes
EIA RS-274D
Lists supported, mapped, and unsupported EIA codes for part programming.
ESSI
Supports ESSI part programs as defined by ISO 6582, converting them to EIA format.
Advanced Feature Codes
Codes for Kerf Table, Tilt/Rotator Part Codes, and Automatic Torch Spacing.
Station Selects
Selects or deselects stations (Lifter/THCs) using EIA-274D program codes.
Process Selects
Selects process options using EIA-274D program codes with M36 Tvalue format.
Automatic Torch Spacing
Uses codes and outputs for precise positioning of torch stations for multi-torch cutting.
Sensor THC Part Program Support
Configures THC setup parameters through part program codes using EIA-274D G59 codes.
Sub Parts
Allows calling and executing separate part files within a part program using a simple text line.
Marker Font Generator
Labels or identifies parts using a marking device prior to cutting via command strings.
Serial Messaging
Passes commands embedded in a part program through a serial port to an external device.
Automated Plasma Interface
HPR and HD4070 Interface
Interfacing directly to Hypertherm HPR and HD4070 HyDefinition Power Supplies for setup.
Cut Chart
Database of cut process parameters transmitted to power supply based on eight variables.
Material Type
Selection of material type such as Mild Steel, Stainless Steel, or Aluminum.
Current Settings
Appropriate current setting for material thickness and material type selection.
Plasma / Shield Gases
Selection of appropriate Plasma / Shield gases for the desired process.
Material Thickness
Selection of the desired material thickness.
Cut Speed
Specifies the speed for the selected process variables.
Kerf
Specifies the amount of kerf (cutter compensation) applied to the part program.
Set Arc Voltage
Operator inputs the desired Arc Voltage for the material being cut.
Cut Height
Selects desired cut distance from plate for initial cut height.
Pierce Height
Selects desired Pierce Height, entered as factor or actual distance.
Preflow Setting
Appropriate Plasma / Shield Preflow percentages for the desired process.
Cutflow Settings
Appropriate Plasma / Shield Cutflow percentages for the desired process.
Preflow Time
Specifies the amount of time the Preflow gases are on.
Purge Time
Time delay from torch ignition until motion is enabled.
Pierce Time
Time delay from torch lowering until motion initiated at Creep Speed.
Creep Time
Time after piercing where torch travels at Creep Speed.
Database Features
Save and Reset Process settings to create/restore user databases.
Save Cut Charts
Saves current User and Factory databases to Diskette or USB memory stick.
Load Cut Charts
Loads factory default database files supplied by Hypertherm.
Test Preflow
Performs Test Preflow Gases feature at the power supply.
Test Cutflow
Performs Test Cutflow Gases feature at the power supply.
Notes:
Refer to power supply manuals; enable Plasma parameters in Station Configuration.
HD3070 Auto Gas Interface
Outlines information specific to Hypertherm's HD3070 Auto Gas Interface.
HD4070 Diagnostics
Provides automated test features for HPR AutoGas console.
FineLine Overview
Details interfacing with INNERLOGIC's FineLine Power Supply via RS-422 serial port.
Cut Chart
Access to FineLine Cut Chart data from Plasma or Marker Cut Types screen.
Serial Ports
RS-232C Connections to Host PC with 9-pin D-type connector
Details the pinout for RS-232C connections between Host PC and Control.
Control RS-232C DB-9 Pinout
Pinout diagram for the control's DB-9 serial port.
RS-232C Connections to Host PC with 25-pin D-type connector
Details RS-232C connections to Host PC with 25-pin D-type connector.
Control RS-422 DB-9 Pinout
Pinout diagram for the control's RS-422 serial port.
RS-422C Connections to Host PC with 9-pin D-type connector
Details RS-422C connections to Host PC with 9-pin D-type connector.
RS-422 Connections to Host PC with 25-pin D-type connector
Details RS-422 connections to Host PC with 25-pin D-type connector.
Serial Port Jumpers
Jumper selections for proper operation of the Rev D serial communication card.
RS- 232 / 422 Configuration
Explains jumper placement for RS-232 or RS-422 operation on the appropriate port.
DXF Import
Automatic DXF Import
Features for automated DXF import allowing CAD file preparation and translation.
Loading DXF Files
Procedure to load a DXF file by accessing the Files Load screen.
Raw DXF Files
Option to use HyperDXF tool to import files and add lead in/out information.
Prepared DXF Files
Guidelines for CAD file creation for control loading and translation into EIA format.
Text Commands
Indicates pierce points and cut direction using text commands within the drawing.
Directional Commands
Specifies segment direction or ending angle for lines and arcs.
MicroEdge™
Overview
PC based motion control specifically for the metal cutting industry.
Keyboard Layout
Illustrates keyboard layout and explains functions of various keys.
System Requirements
Details monitor, keyboard, and optional mouse requirements.
Machine Interface
Provides basic information for connecting the control to the cutting table.
Serial Port
Information on configuration of serial ports for communication.
I/O Configuration
Explains I/O interfacing with built-in circuitry and connector pinouts.
Single Ended I/O Pinout
Details the 12 outputs and 32 inputs rated at 24VDC for the I/O connector.
Drive/Encoder Connector
Describes the reverse sex circular CPC connector for drive and encoder signals.
Axes Assignments
Assigns axes (X, Y, Z, W) to Transverse, Rail, Dual Gantry, CBH, Rotate, or THC.
Analog Connection Pinout
Details analog connector pinouts for operational flexibility and shared logic.
Sensor™ THC Interface
Pinout details for Sensor™ THC connection to the control's analog connector.
Calibration
Procedure to calibrate the Analog Input Card by adjusting Analog Offset.
Edge Ti™
Overview
Shape cutting control offering configurable axes, Servo Amplifiers, and I/O.
Touch Screen
Patented IntelliTouch Surface Wave technology for precise touch accuracy.
Machine Interface
Basic information for connecting the control to the cutting table.
Serial Port
Information on configuration of serial ports for communication.
I/O Configuration
Provides options for I/O interfacing with built-in circuitry.
Input Mode
Selectable input modes (sourced or dry contact) using DIP switch SW1-3.
Switch SW1-1 and SW1-2
Configuration settings for Lifter Limit Switch Enabled/Disabled.
I/O Interface
Details connecting I/O to common circuitry and output relay contacts.
Front Panel I/O
Dedicated I/O for operation of front panel switches; inputs should not be reassigned.
Lifter Interface
Option of integrated Torch Height Control with lifter interface connector.
External Interlock
External interlock provided to remotely disable servo power.
Motor Encoder Connections
Edge Ti supports DC brush and brushless motors; select motor type via switch.
Drive Motor Mating Connector
Mating connector and cabling details for brushed and brushless motors.
Encoder Pinout
Pinout details for encoders, including Hall sensors and shield connections.
Plasma Interface
Provides plasma interface standard for connections to Plasma Supply.
Voyager™ III
Overview
PC based CNC control for metal cutting industry with proprietary GUI and SoftMotion.
Touch Screen
Patented IntelliTouch Surface Wave technology for precise touch accuracy and clarity.
THC, Joystick & Speedpots
Optional features for Sensor THC, Joystick and Speedpots.
Voyager III™
PC based CNC control utilizing proprietary GUI and SoftMotion Technology.
Machine Interface
Basic information for connecting the shape cutting control to the cutting table.
AC Input Pinout
Details AC power input pinout for the TB connector.
E-Stop
Provides normally open contacts for emergency stop functionality.
SERCOS Motion and I/O
Motion and I/O supported via fiber optic communication ring of SERCOS Interface™.
Setups
Sets drive type, update rate, baud rate, and light level for SERCOS interface.
Drive Type
Selects SERCOS style drive type for proper operation and tuning parameters.
Update Rate
Selects update rate for motion and I/O on the SERCOS ring.
Baud Rate
Selects communication rate for the SERCOS ring.
Light Level
Adjusts intensity of light pulses on fiber optic ring for signal compensation.
Drive I/O
Selects I/O options supported directly on the Drive Amplifier.
RECO I/O at Address 50
Sets parameter to Yes if Indramat RECO I/O module is used for I/O expansion.
HTA I/O at Address 70
Sets parameter to Yes if optional Hypertherm SERCOS interface card is used.
Common Status Messages
Indicates status of SERCOS ring power up and potential problems.
Machine Interface
Provides basic information for connecting the shape cutting control to the cutting table.
I/O Configuration Type “V” ( Positive Logic Single Ended I/O )
Connects single ended I/O to control, providing +24VDC power and common.
Examples of possible circuits
Illustrates possible circuit connections for output and input signals.
Single Ended I/O Pinout
Details I/O pinout offering up to 48 outputs and 32 inputs rated at 24VDC.
Drive/Encoder Pinout
Pinout details for drive/encoder connections, including channel inputs and outputs.
Drive/Encoder Input Mating Connector
Mating connector and cabling details for drive/encoder inputs.
Analog Connection Pinout
Details analog connector pinouts for operational flexibility and shared logic.
Sensor™ THC Interface
Pinout details for Sensor™ THC connection to the control's analog connector.
Calibration
Procedure to calibrate the Analog Input Card by adjusting Analog Offset.
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