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Hypertherm MicroEdge Manual

Shape cutting control software version 7.50

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Shape Cutting Control

Software Version 7.50

Making people and machines more productive through process Automation

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Summary of Contents for Hypertherm MicroEdge

Page 1 Shape Cutting Control Software Version 7.50 Making people and machines more productive through process Automation...
Page 2 SERCOS Interface™ is a trademark of SERCOS North America. Indramat™ is a trademark of Bosch Rexroth. Pacific Scientific™ is a trademark of Danaher Motion. Hypertherm Automation CNC products may be covered by one or all of the following ATENTS US Patents - US 6772040, US 6622058 or US6359251.
Page 3: Table Of Contents
SAFETY ..............................1 Read This Manual ..........................1 Dangerous Machinery ......................... 1 High Voltages ............................1 Product Listings........................... 2 MicroEdge and Voyager III ......................2 Edge TI ............................2 OVERVIEW ............................3 Introduction ............................3 ShapeWizard ............................3 Teach/Trace ............................3 Shape Libraries ...........................
Page 4 Table of Contents Text Editor ............................. 22 Shape Wizard ..........................22 Teach Trace ..........................22 Nester............................22 HyperCAD ............................. 23 HyperNEST ........................... 23 Evaluation Timer ........................... 23 Files ..............................24 Load from Disk ..........................24 Save to Disk ..........................24 Download from Host ........................
Page 5 Table of Contents G40 Used in Simple Shapes ......................34 Auto Start after APA ........................34 EIA Code 2 Decimal Shift ......................34 M17, M18 Used as Cut Codes ...................... 34 M76 Rotary Shortest Path ......................34 Show Traverse Segments ......................35 Retain Skew Adjustment .......................
Page 6 Table of Contents Cut Control Used for Marking ....................... 46 Marker Down/Up With Each Marker On/Off.................. 46 Arc On Feedback .......................... 46 Partial Raise ..........................46 Down On During Mark ........................46 Down On Between Marks ......................46 Laser Overview ..........................47 Laser .............................
Page 7 Table of Contents Pulse On Time ..........................55 Pulse Off Time ..........................55 Creep Time ............................ 55 Pierce Complete ..........................55 Next Pulse ............................. 55 Start Corner Power ........................55 Minimum Corner Power ......................... 55 Save Process ..........................56 Rest Process ..........................56 Save Cut Charts ..........................
Page 8 Table of Contents Manual Line Edit ........................... 67 Replace Segment ......................... 68 Insert Before Segment ........................69 Insert After Segment ........................69 Remove Segment ......................... 69 Teach Trace ............................. 69 Start Corner ..........................70 Tracing Pitch ..........................70 Arc Radial Error ..........................71 Auto Closure Detect ........................
Page 9 Table of Contents Hard drive file name ........................94 Resume Last Part .......................... 94 Show Certain Files ........................94 Show All Files ..........................94 Resume Last Part Features ......................94 Rush Job Interrupt ......................... 94 Automated Power Loss Recovery ....................95 Save to Disk ............................
Page 10 Table of Contents VIII L-Bracket w/ Elbow Radii ........................ 153 Slant L-Bracket w/ Elbow Radii ...................... 155 Trapezoid w/ Convex Corners ......................157 Flange Slice ............................ 159 Elbow .............................. 161 Flange Repair Ring ......................... 163 Rectangle w/ Rectangular Hole ...................... 165 Rectangle w/ Circular Hole ......................
Page 11 Table of Contents Number of Columns ........................245 X Pattern Offset/Y Pattern Offset ....................246 Scrap Clearance .......................... 246 X Nest Distance/Y Nest Distance ....................246 Staggered Repeat ........................246 Nested Repeat ..........................247 Pattern Offsets ..........................247 Nest Distance ..........................247 Align ..............................
Page 12 Table of Contents Digital Inputs ..........................285 Digital Outputs ..........................285 Analog Inputs ..........................285 Analog Outputs ........................... 285 Status ............................286 Start............................. 286 Stop ............................. 286 Rate............................. 286 Record ............................286 Stop ............................. 286 Pause ............................286 Play ............................. 286 Fast Forward ..........................
Page 13 Table of Contents Drive Type ........................... 305 Update Rate ..........................305 Baud Rate............................ 305 Light Level ........................... 305 Drive I/O ............................306 RECO/Beckoff I/O at Address 50 ....................306 HPR/4070 at address 60 ......................306 HTA I/O at Address 70 ........................ 306 Speeds ............................
Page 14 Table of Contents Dialog Start ..........................316 Dialog Done ..........................316 Dialog Prompt ..........................316 Dialog Pause ..........................317 Dialog Acknowledge ........................317 End of Transmission ........................317 Using Phoenix Link ........................317 Show Host File Names ....................... 317 File Dump Mode .......................... 317 Allow M65 Auto Reload.......................
Page 15 Table of Contents XIII Home ............................333 Absolute Home Position ......................334 Home Offset Distance ......................... 334 Home Switch Normally ........................ 334 Home Direction ..........................334 Use Marker Pulse ........................334 Use Software Travel Limits ......................334 Maximum Travel Limit ......................... 334 Minimum Travel Limit ........................
Page 16 Table of Contents Station Configuration ........................345 Stations 1-4 / 5-8 ......................... 345 Reset ............................346 Part Program Support ......................... 346 Station Selects ..........................346 Process Selects .......................... 346 Station Configuration Variables ....................346 Overview ............................. 347 ® Command THC Support ......................348 ®...
Page 17 Table of Contents Update Help..........................355 System Tools ..........................355 Restore Last Version ........................355 Make Link Disk ..........................355 ® System Tools – Windows XP ......................356 System Tools ..........................356 Automated Backup ........................356 Backup Hard Drive ........................357 Scan Hard Disk ...........................
Page 18 Table of Contents SENSOR THC ............................ 379 Sensor Torch Height Control Overview ..................379 Cut Setups ............................380 THC Voltage Offset ........................380 Plasma Setups ..........................381 Test Lifter ............................ 381 Retract Delay ..........................382 Auto Voltage Set ......................... 382 Set Arc Voltage ...........................
Page 19 Table of Contents XVII Retract Full/Partial ........................399 Retry On Transfer Fail ......................... 399 Transfer Time ..........................399 Set Arc Current ..........................400 Corner Current Percent ....................... 400 Set Arc Voltage ........................... 400 Homing Speed ..........................400 Nozzle Ohmic Contact ......................... 400 Preflow During IHS ........................
Page 20 Table of Contents XVIII External Fonts ..........................436 Custom Fonts ..........................437 Serial Messaging ..........................438 Overview ............................. 438 Baud Rate ........................... 439 Parity ............................439 Data Bits ............................. 439 Flow Control ..........................439 During Jog on Path ........................440 Retry on Time Out ........................
Page 21 Table of Contents Outputs ............................456 Outputs ............................457 Serial Communication Interface ....................457 Multiple Supplies ......................... 458 Inputs and Outputs ........................458 Raise 1-4 and Lower 1-4 ......................458 Cut Sense 1-4 ..........................458 Ready to Fire PS 1-4 ........................458 Hold Ignition..........................
Page 22 Overburn ............................. 479 Prepared DXF Files ........................480 Drawing Format .......................... 480 Text Commands .......................... 480 Directional Commands........................ 480 MICROEDGE ............................. 483 Overview ............................483 Keyboard Layout ..........................484 System Requirements ........................484 Machine Interface ........................... 485 I/O Configuration ..........................486 I/O Interface ............................
Page 23 Table of Contents Grounding Requirements ......................515 VOYAGER III ............................517 Overview ............................517 Setups ............................. 519 Drive Type ........................... 519 Update Rate ..........................519 Baud Rate............................ 519 Light Level ........................... 520 Drive I/O ............................520 RECO I/O at Address 50 ......................520 HTA I/O at Address 70 ........................
Page 24 Table of Contents XXII...
Page 25: Safety
Safety Safety Read This Manual Read and understand this instructional manual, the cutting machine manuals, and your employer‟s safety practices. Note: This product is not designed to be field serviceable. Please return to an authorized repair center for any required service. Dangerous Machinery Operation and maintenance of automated equipment involves potential hazards.
Page 26: Product Listings
Canadian Safety Standards. File number E307226. This appliance has been successfully tested and listed by CE under the following standards; EN 500081-2 1994, EN 61000-6-2 1999 and EN 55011:1998. Certificate number: Retlif R-3909N. Please contact Hypertherm Automation for further information in safety listing information.
Page 27: Overview
Overview Overview Introduction This control is a multi-axis digital control system specifically designed for shape-cutting machines and is our latest effort in a long history of developing leading edge technology for the metal fabricating industry. At the forefront of our design efforts is a commitment to ease-of-use. Programmable soft- keys simplifies the front panel and put the most common functions at your fingertips.
Page 28: Program Upload And Download
Overview Program Upload and Download Communication is an integral part of today‟s fabricating shop. All part programs that have been entered in the control can be uploaded to a remote computer or file server with an integrated RS- 232C/ RS-422 communications link. CAD generated programs can be downloaded at baud rates of up to 115K baud and visually previewed on the color LCD display.
Page 29: Manual Data Input (Mdi)
Overview Part mirroring in both X and Y axes. Part rotation. Scaling allows quick part resizing to original size. Virtually no limit to the number of program names or workfile folders that can be stored on the internal hard disk drive. Punch or powder marker control with twelve programmable offsets.
Page 30: Performance Features
Overview Allows multiple pierce points, lead-ins, lead-outs, and rapid traverse segments. Upload taught part programs to CAD system, remote host computer, or other storage device. Requires a separate optical tracer control system. Performance Features Digital servo positioning control for any cutting machine. An optional SERCOS Interface™ allows expansion of motion axes and distributed I/O.
Page 31: Installation And Setup Features
Overview Installation and Setup Features Selectable axis orientation for compatibility with all cutting machines. Built in oxy-fuel interface with programmable pre-heat time, ignition, and creep speed. Built in plasma interface with programmable purge time, ignition time, arc-off delay time, and arc- transferred feedback.
Page 32: Model Numbering System
Overview Model Numbering System The control is available with the following hardware and software configurations. Features and control configuration options in software are based on the I/O configuration of the control. Generally, the information presented in this guide is based on the I/O configuration as outlined below. Please refer to your control I/O configuration for available features and product information.
Page 33: Front Panel Layout
Power Switch Hypertherm Automation controls are equipped with a momentary contact power switch. Press briefly and release for controlled power on and power off the control. Pressing the power switch for 10 seconds will force a hard system shutdown of Windows and the control. Generally, a hard shutdown is not recommended.
Page 34 Overview Front Panel Keypad (Voyager III model) The yellow key labeled with a question mark ? is for online documentation and help. Simply press this key at any time and this document will be displayed. The keys to the lower right of the front panel comprise the alpha numeric keypad, which is used for entering data.
Page 35 Overview Key Functions The alpha–numeric keypad is used to enter numeric data or text. To enter a number, simply press the key. To enter a word, press and hold the matching colored shift key (up arrow) while pressing the desired letter key. The + (plus) and – (minus) keys are used to add and delete features at selection and check boxes.
Page 36: Pc Keyboard Layout
Overview PC Keyboard Layout Available as standard on selected models but may be added to all controls. Keyboard Functions Function Keys F1-F8 are equivalent to the soft keys on the display screen. Function Key F9 is equivalent to the START key. Function Key F10 and Pause Key are equivalent to the STOP key.
Page 37 Overview Operation Summary The programming and operation of the control is menu-driven. The following diagram shows the Screen Hierarchy for the menu structure. The menu that appears in the display when the unit is first turned on is referred to throughout this manual as the Main Menu.
Page 38: Screen Hierarchy
Overview Screen Hierarchy Main Screen Files Cut Chart Part Options Load f rom Disk Change Consumable Repeat Pause Sav e to Disk Manual Options Align Change Consumable Sav e Log to Disk Manual Manual Options Manual Options Download f rom Host Manual Options Upload to Host Home Axes...
Page 39: Key & Menu Functions
Overview Key & Menu Functions The following is a short form description of all menu functions in the control. This is only a brief description of each function. Please consult the subsequent manual sections for more complete information on operational usage of specific keys. Note: Screens and features will vary depending on interface selection of Beginner, Intermediate or Advanced.
Page 40 Overview The touch screen software interface allows direct key input on the screen through the use of check boxes, radial boxes, drop down selections and data input. Pull Down Box (note arrow at left) Press the arrow box to pull down and view selections. Radial Button Press the round box to select.
Page 41: Numeric Keypad
Overview Alpha Numeric Keypad Numeric Keypad...
Page 42: Help Screen
Overview Help Screen This controller is equipped with an easy to follow help screen function. To access the internal help screens press the Help soft key. Help information for the screen currently being accessed will be displayed. Pressing the OK soft key will exit the help screens and return you to the last control screen accessed.
Page 43: Main Screen
Overview Main Screen This is the top most screen and the first available screen at power up. Preview Window This window displays the current part in memory with the overall dimensions for that part. Watch Window This is the right part of the screen where such things as the speedometer, positions, cut mode and time are displayed.
Page 44: Part Options
Overview Part Options This soft key takes you to the Part Options screen where the current part can be scaled, rotated, mirrored and/or repeated. Setups This soft key takes you to the setup screens. View Part/View Sheet View Part allows the viewing of the entire current part in the Preview Window. View Sheet allows the viewing of a part as it would appear on the plate.
Page 45: Change Cut Mode
Overview After zooming out, the display can be zoomed in again by pressing the + key, which causes horizontal and vertical scroll bars to be displayed. Pressing the - key will zoom back out. While the scroll bars are displayed and the control is not cutting, the view of the plate can be shifted horizontally and vertically by pressing and moving the scroll bar or by holding down a shift key and pressing the arrow keys on the keypad.
Page 46: Shape Manager Screen
Overview Shape Manager Screen The Shape Manager screen is used to retrieve a part from the Shape Library and edit part files. Shape Library Brings up the built-in library of 68 simple shapes. Text Editor Enters the full screen ASCII text editor. The current part in memory is loaded, allowing direct editing of the selected part program.
Page 47: Hypercad
Overview Nester™ is a proprietary part nesting program which allows the operator to manually group or nest selected parts together as one part program to conserve raw materials and maximize machine utilization. An optional Automatic Nesting feature is available as an add-on item to Nester™. This true shape, single station, automatic nesting package allows quick and simple nesting of profiles on to selected material sizes.
Page 48: Files
Overview Files From the Files screen the user may load or save parts on the control or an external location. Load from Disk Allows programs to be loaded from the internal disk drives, USB memory stick or external mapped drives (network option) into working memory. Save to Disk Allows the current program in memory to be saved to the internal disk drives or external mapped drives (network option).
Page 49: Upload To Host
Overview Upload to Host Allows programs from the internal disk drives to be uploaded to a host computer via the selected RS- 232C/RS-422 serial port. Resume Last Part The Resume Last Part soft key will be visible when the Rush Job Interrupt or Automated Power Loss Recovery feature is in use.
Page 50: Setups Screen
Overview Setups Screen The Setups Screen is used to configure the control for use. Cutting Allows programming of the different cutting parameters and dwell times. Process Enters the cut type menu, which allows editing of gas control sequencing variables for oxy-fuel and plasma cutting.
Page 51: Diagnostics
Overview Diagnostics Enters the diagnostics menu. Change to Metric Units/English Units Changes all parameters over to metric units or English units.
Page 52: Change Consumable
Overview Change Consumable The Change Consumable Screen is used to track and record consumable life in a database. If the New Torch Tip or New Electrode soft key is pressed every time a torch tip or electrode is changed, the last information for the corresponding consumable will be added to a database. This database will show the date a consumable was changed and how long it lasted in minutes, pierces, inches / mm of travel and Arc Errors.
Page 53: Reset Database
Overview Reset Database This soft key is used to reset the database on the control to have no torch tip or electrode information. Setups Pressing the Setups soft key accesses the control setups for adjustment of the cut process. Upload Database This soft key is used to upload the current database to a host computer running our link.
Page 54 Overview...
Page 55: Setups
Setups Setups Cutting When entering the Setup menu the operator can adjust the following run-time parameters for Trial Mode (no cutting), Oxy-Fuel, Plasma, Waterjet and Laser cutting. Cut Mode Specifies the current cut mode. Trial mode allows the operator to dry-run the current part program without cutting.
Page 56: Trial/Cut Speed
Setups This Kerf Variable can then be used within a part program to define the kerf value when cutting. The advantage to this is that as torch parts wear, the kerf value changes. If the Kerf Variable value is updated as the consumable wears and changes, the new value will be called by the Kerf Variable command with all programs loaded that use the variable.
Page 57: Arc Radial Error
Setups Arc Radial Error Specifies the arc error tolerance to be used when checking the current segment for dimensional accuracy. All ESSI or EIA programs are comprised of lines, arcs, and circles. Arc Radial Error is used to make sure that the starting and ending radial vectors are within tolerance to describe a valid geometry.
Page 58: G97 Loop Count Prompt
Setups G97 Loop Count Prompt When Enabled this feature will post a message on the screen to enter the number of loops or repeats to be selected when an EIA G97 code without a “T” value is encountered in the part program. ESAB Multi Torch Support When enabled this feature allows ESAB style ESSI part programs to map codes to specific station selects.
Page 59: Show Traverse Segments
Setups Show Traverse Segments Allows traverse segment lines (displayed in yellow) to be turned OFF or ON during all part preview displays. Retain Skew Adjustment The Retain Skew Adjustment feature is used to retain the last calculated plate skew for all subsequent parts that are loaded.
Page 60: Process
Setups Process Your shape cutting control comes standard with several styles of built-in cut process logic which allows the cut process timing to be configured for optimum performance. Selection will vary due to control configuration. Example: In the Plasma Cut Type example provided above, various process timing adjustments may be made to tune the process to the Plasma System and material being cut for the desired performance.
Page 61: Oxy Fuel
Setups Oxy Fuel The control comes with the following built-in control logic for Oxy Fuel cutting. When Oxy Fuel is selected, the following parameters are available to customize the logic for the particular metal being cut. As these parameters are changed, the timing diagram below will change to show the new timing parameters.
Page 62: Ignition Time
Setups Ignition Time Specifies the length of time that the oxy fuel igniter is held on at each ignition of the flame. Low Preheat For those cutting systems that are equipped with a Low Preheat feature, this parameter allows the operator to input a timing delay to activate the Low Preheat output prior to the High Preheat.
Page 63: Creep Time
Setups Creep Time Specifies the amount of time after piercing the part that the torch travels at Creep Speed. Creep Speed is determined by a setup parameter at the Speeds setup screen and is a percentage of the programmed cut speed. After the Creep Time is completed, the control accelerates to full cut speed. This parameter is helpful in allowing the operator to bring the cutting surface up to temperature and completely pierce the metal before cutting at full speed.
Page 64: Plasma
Setups Plasma The control comes with the following built in control logic for Plasma cutting. When Plasma is selected, the following parameters are available to customize the logic for the particular metal being cut. As these parameters are changed, the timing diagram below will change to show the new timing parameters.
Page 65: Purge Time
Setups Purge Time Specifies the time delay from torch ignition until motion is enabled if Arc On Feedback is OFF. Purge Time should be set to zero if Arc On Feedback is ON. Pierce Time Specifies the time delay from when the torch completes lowering until motion is initiated at Creep Speed.
Page 66: Torch Down Time
Setups Full Torch Up Time Specifies the length of time to raise the torch at the beginning and end of each cut to provide clearance over the cut pieces. If you are using an automatic height control system, set Torch Up Time to zero.
Page 67: Arc On Feedback
Setups Arc on Feedback Specifies whether an arc-on (also called Plasma Go, Current Sense, Arc Transferred) signal from the plasma system to the control is used. With Arc On Feedback ON, the control waits for Cut Sense input to activate before initiating machine motion. Ignition Enables use of the Ignition output for use in igniting the plasma torch.
Page 68: Marker
Setups Marker The control comes with the following built in marker control logic for marking. When marking is selected, the following parameters are available to customize the logic for the particular metal being marked. As these parameters are changed, the timing diagram below will change to show the new timing parameters.
Page 69: Ignition Time
Setups Ignition Time (Ignition Output) Specifies the length of time that the ignition output is held on at each ignition point. Marker On Time (Time Delay) This parameter allows the operator to insert a time delay, which allows the marker to prepare for operation prior to the start of Marker motion.
Page 70: Marker Down Time
Setups Marker Down Time (Torch Down Output) Specifies the length of time to lower the marker at the beginning of each marking cycle. Set Arc Current The Set Arc Current feature allows the user to set the arc current at the Plasma Marking supply. This feature uses the “Set Current BCD”...
Page 71: Laser Overview
With this technology, Hypertherm has introduced a line of laser cutting heads that utilize the FAST Laser™ process to deliver up to a 20% increase in cut speed over standard CO laser heads on plate steel while also significantly expanding the capacity and quality range of plate laser cutting systems.
Page 72: Laser
Setups Laser Test Lifter Pressing the Test Lifter soft key will command the laser head THC1 lifter to lower to the plate, sense the plate and retract to the pierce height.
Page 73: Purge Time
Setups Press the Timing Diagram soft key to view the timing diagram from setups. Purge Time Specifies the time delay for cutting gas purge before start of the laser cut motion is enabled. New Gas Purge Time Specifies the Gas Purge Time for switching from one cutting gas to another cutting gas. Shutter Time The Shutter Time parameter is used to specify the amount of time to open the shutter prior to the laser beam on.
Page 74: Pulse On Time
Setups Pulse On Time When Automatic Pulse Mode is selected for pierce control the user can select Pulse On and Off Time to adjust duty cycle response of the sensor pulses from the laser cutting head. Pulse Off Time When Automatic Pulse Mode is selected for pierce control the user can select Pulse On and Off Time to adjust duty cycle response of the sensor pulses from the laser cutting head.
Page 75: Height Control Manual/Automatic
Setups Height Control Manual/Automatic Allows the user to either select a Manual or Automatic Height control for the laser head. IHS in Manual The IHS in Manual setup parameter allows the operator to select whether or not to use the Initial Height Sense feature when operating the Z axis lifter (THC1) in manual mode.
Page 76: Next Pulse
The Cut Chart information can be saved or loaded via the hard drive, floppy drive or USB memory stick. The Cut Chart files contain the factory recommended settings that ® are available from Hypertherm Notes: Please refer to the FAST Laser™ operators manual for complete information on the operation and setup of the FAST Laser™...
Page 77: Laser Cut Chart
Setups Laser Cut Chart The Cut Chart Database (cut process parameters) transmitted to configure the laser head are based on the following process variables. All values are user definable. Material Type The Material Type, such as Mild Steel, Stainless Steel or Aluminum, may be selected. Specific Material This is a user defined value to allow the user to create a custom database based on unique characteristics of the material type.
Page 78: Focal Length
Setups Focal Length Specific Focal Length lens that needs to be installed in the laser head for the desired process. Nozzle Diameter and type of nozzle that needs to be installed for the desired process. Test Gas Pressing the Test Gas soft key performs the Test Gas feature of the cutting assist gas delivery system.
Page 79: Pierce Time
Setups Pierce Time Specifies the time delay from when laser head completes lowering until motion is initiated at creep speed for cutting. When Manual Pierce Control is selected, this is the total pierce time allowed. With Automatic Pierce Control is selected, this time is an additional delay after pierce is complete. Pulse On Time When Automatic Pulse Mode is selected for pierce control the user can select Pulse on time to adjust the pulse.
Page 80: Save Process
Load Cut Charts Pressing the load Cut Charts soft key allows the user to the factory default database files which are supplied by Hypertherm in a Text file (.txt), user files (.usr) or factory files (.fac) from Diskette or USB memory stick.
Page 81: Ihs In Manual
Setups IHS in Manual The IHS in Manual setup parameter allows the operator to select whether or not to use the Initial Height Sense feature when operating the Z axis lifter (THC1) in manual mode. Retract Full/Partial Selects the retract distance to be set at Full or Partial. In the Full retract mode, the laser head will retract to the Z-Axis Home position.
Page 82: Cut Chart
The Cut Chart information can be saved or loaded via the hard drive, floppy drive or USB memory stick. The Cut Chart files contain the factory recommended settings that ® are available from Hypertherm Notes: Please refer to the FAST Laser™ operators manual for complete information on the operation and setup of the FAST Laser™...
Page 83: Water Jet
Setups Water Jet Press the Timing Diagram soft key to view the timing diagram from setups.
Page 84: Purge Time
Setups Purge Time Specifies the time delay from torch ignition until motion is enabled. Pierce Time Specifies the time delay from when cutting tool completes lowering until motion is initiated at Creep Speed. Used to allow the cutting tool to completely pierce the material before moving. Creep Time Specifies the amount of time after piercing the part that the torch travels at Creep Speed.
Page 85: Watch
Setups Watch The control comes with a unique function for watching critical process related parameters during cutting. The Watch window allows the operator to customize a certain portion of the screen to display functions that are critical for your particular cutting operation. Whether it is Current Speed, Position, I/O status, or torch consumable life, you now have the flexibility to display the information that you want to see.
Page 86: Input/Output
Setups Input/Output Allows current state of selected Input, Outputs or Status information to be displayed during cutting. This can be especially useful in debugging gas control sequencing problems. To add or delete a desired Input, Output or Status point to the Input/Output list box, Double click the disired item or highlight the desired item and + (add) or –...
Page 87: Jog Keys
Setups Jog Keys Selecting the jog keys option allows a directional keypad to be added to the watch window for manual motion directly from the touch screen. The operator can press the hand ICON in the middle of the navigation pad to enable manual mode. Select the desired move speed and press the corresponding arrow for manual motion in the desired direction.
Page 88 Setups...
Page 89: Shape Manager
Shape Manager Shape Manager Shape Library The control contains a built-in Shape Library with more than 68 commonly used shapes. These shapes are parametric. Parametric shapes are shapes that are not fixed in size or geometry. The Shape Library consists of more than 68 shapes as shown below. The screen is defined in colors, from the easiest (green) to the hardest (black).
Page 90: Text Editor
Shape Manager Text Editor This screen is for manually inputting or editing of a part program in either ESSI or EIA format. The current part that is in memory will be displayed upon entering this screen. The OK soft key will save any changes to the current part in memory.
Page 91: Shape Wizard
Shape Manager Shape Wizard  ShapeWizard , a proprietary graphical part editor, provides a user-friendly, graphical method of editing part programs.  ShapeWizard allows a user to graphically view not only the segment that is being edited, but also any changes that are made, when they happen. EIA RS-274D codes can be inserted directly as ASCII text into a part program or, alternatively, segments can be created by specifying phrases in the user's native language as a step-by-step process.
Page 92: Replace Segment
Shape Manager Simply typing right over the line can erase the highlighted text. While a text line is highlighted in blue, a new segment type can be selected and inserted into the program using soft keys. Additionally, a graphic representation of the part program in the Preview window is updated so that the corresponding segment is highlighted in red or blue, depending on whether it is a cut segment or a traverse.
Page 93: Insert Before Segment
Shape Manager Insert Before Segment Pressing this soft key causes the segment selected from the Segment Type window to be inserted before the segment highlighted in gray in the Text Editor window. Insert After Segment Pressing this soft key causes the segment selected from the Segment Type window to be inserted after the segment highlighted in gray in the Text Editor window.
Page 94: Start Corner
Shape Manager Start Corner The Start Corner setup parameter allows the user to select where the taught part will begin for proper viewing on the screen. Tracing Pitch This determines how precisely to learn a part. The Tracing Pitch can be adjusted to trade off resolution versus size of the taught part.
Page 95: Arc Radial Error
Shape Manager Arc Radial Error Specifies the arc error tolerance to be used when checking the current segment for dimensional accuracy. All ESSI or EIA programs are comprised of lines, arcs and circles. Arc Radial Error is used to ensure that the starting and ending radial vectors are within tolerance to describe a valid geometry.
Page 96: Plate Remnant Trace
Shape Manager Plate Remnant Trace The Teach /Trace feature also supports the ability to trace in the outline of a plate remnant for use by a part programmer to create new nests of parts to be cut on the remnant. The user manually moves the torch (or a pointer) around the plate to define the outline of the material which remains.
Page 97 Shape Manager The operator should position the pointer or torch to the plate location where recording of the path is to begin. Once at the start point, press the “Start” button to begin recording positions. The manual motion buttons may now be used to trace out an arbitrary contour which defines the remaining plate area.
Page 98: Nester
Shape Manager Nester Nester™ is a proprietary part nesting program, which allows the operator to manually group or nest selected parts together as one part program to conserve raw materials and maximize machine utilization. This nesting program is designed to maximize the control features of graphical user interface, simplified keypad operation and advanced communications software to provide quick, simple and logical programming.
Page 99: Add Part
Shape Manager Add Part Pressing the Add Part soft key accesses the screen, which allows the user to select a part program from a selected source. Remove Part This soft key is used to remove the selected part from the nest parts list. Cut Earlier Pressing the Cut Earlier soft key will move the selected part program to an earlier position in the part cut list.
Page 100: Nester Setup
Shape Manager Nester Setup The following Setup parameters are used to configure the manual nesting process for use. Arrow Motion At this screen, the user can select different move increment dimensions. These dimensions are used as move distance references when the control arrow keys are pressed to place parts in position on the plate.
Page 101: Adding Parts
Shape Manager To begin, first select the plate size requirements for the nest at the Main Setup screen. This information is used to display the plate size and plate orientation at the main view screen to place parts on the plate. The plate information is retained with the nested part program when saved. Press the Nester™...
Page 102 Shape Manager As new parts are added, they will be displayed on the selected plate in preparation for final placement.
Page 103: Saving A Nest
Shape Manager At this screen, the part can be oriented, scaled and moved to final position. This is done by moving to the Nester™ Part List and highlighting the file name. Then select the desired field to manually offset, rotate, mirror and scale the part. To position the selected part, use the manual direction keys.
Page 104: Hypernest - Cnc Automatic Nesting Software
Shape Manager HyperNest – CNC Automatic Nesting Software ® Optional HyperNest - CNC feature - This true shape, single station, automatic nesting package allows quick and simple nesting of profiles on to selected material sizes. With its advanced Graphical ® User Interface, ease of use and advanced profile positioning algorithms, HyperNest - CNC can greatly improve the output of your shape cutting operation by reducing overall process time and...
Page 105: Automatic Nesting Setup
Shape Manager Automatic Nesting Setup Pressing the Setup soft key accesses the following setup parameters and can be used to configure the automatic nesting process for use. Note: If this feature is not available (greyed out), the feature has not been enabled on your controller. Please contact your control vendor for details on how to enable the Automatic Nesting feature.
Page 106: Cut Direction
Shape Manager Cut Direction Cut Direction allows to user to select the direction the parts will be placed in during the Automatic Nesting process. Options are: Left or Right, Right to Left, Top to Bottom and Bottom to Top. Return to Nest Start When enabled, the Return to Nest Start feature will insert a traverse segment back to the start point at the end of the nest.
Page 107 Shape Manager As new parts are added, the part file name and quantity will be displayed in the parts list window in the upper right corner of the screen in preparation for final placement during the Automatic Nesting process.
Page 108 Shape Manager Select the desired file location and assign a file name, then press the OK soft key to begin the automatic nesting process. A progress window will be displayed during the nesting process.
Page 109: Remove Part
Shape Manager Note: The nest process progresses quickly and not all shapes may be visible on screen or other drawing anomalies may be noted during the nesting process. In the event that more parts are selected than can fit on one plate, multiple plates or sheets (nested program) files will be generated and saved in the selected folder with the selected file name, but a numeric suffix will be added.
Page 110: Nest Summary
Shape Manager Nest Summary Upon completion of the nest, the software will provide a summary of the Automatic Nesting process. Statistical analysis of the process is provided for the number of sheets, time to execute nest, total nest utilization and total number of shapes nested. Note: Sheets that are generated with the exact same part configuration will be listed as “Sheet No.
Page 111 Shape Manager Scrolling down will allow you to view an analysis of the parts used and to view the individual sheets produced and a listing of the net utilization for the specific sheet.
Page 112: Main Screen View Of Nest
Shape Manager Press OK to accept the nest and have the first sheet become the current part. Press the Cancel key to reject the nest and return to the main nesting screen to add or remove parts from the nest. Main Screen View of Nest Note: Parts with open loops or other invalid geometries may not be able to be automatically nested.
Page 113: Hypercad
Shape Manager HyperCAD ® HyperCAD is an easy to use 2D drawing application specifically designed for shape cutting. The software‟s powerful CAD utilities let users import DXF and CNC files or draw from scratch. Files can be converted to graphical parts for editing and saving or go directly to cutting. This simple CAD/CAM application lets you move easily from drawing to cutting.
Page 114: Hypernest
Shape Manager HyperNEST ® HyperNEST is a full featured, automatic true shape application designed to allow quick and simple nesting of profiles onto standard material sizes. With its advanced Graphical User Interface, ® HyperNEST greatly improves the output of any shape cutting operation. ®...
Page 115 Shape Manager Evaluation Timer Trail version software will prompt the user with a notification of the number of “uses” left at each launch. To enable unlimited use, a password would be provided by the control vendor. To launch the trial software, select the Evaluation Version. Example:...
Page 116 Shape Manager...
Page 117: Files
Files Files Load from Disk The following screen is used to load a part from a diskette, USB memory stick or the hard drive. Once all the parameters below are set, press ENTER on the keyboard to load the part. Load from The Load from list selects whether you load from the diskette, USB memory stick or from a directory on the hard disk.
Page 118: File Name/Diskette File Name
Files File name/Diskette file name The File name /Diskette file name is the name of the file to load from disk/diskette/memory stick. To remove a file, highlight the file name and double click on the touch screen where indicated. Keypad operation: To remove using a keyboard, use the – key. Preview When checked, the Preview checkbox allows the file that is selected in the Files list box to be previewed.
Page 119: Automated Power Loss Recovery
Files If the user selects YES, the Resume Last Part button will be viewable at the Files Screen. The user can then load and execute another part program and later return to the original part using the Resume Last Part soft key. The part program and position will be resumed. Automated Power Loss Recovery The Automated Power loss recovery uses the Resume Last Part feature similar to the Rush Job Interrupt.
Page 120: Save To Disk
Files Save to Disk The following screen is used to save a part to a diskette, USB memory stick or the hard drive. Once all the parameters below are set, press OK to save the part. Save to The Save to list selects whether you save to the diskette, USB memory or to a directory on the hard disk.
Page 121: Files
Files The Save from list selects whether you save from the current part or from a directory on the hard disk. To add or remove a directory, double click on the touch screen where indicated. Keypad operation: To select a different directory, use the  and  keys on the keyboard. To add a new directory, use the + key on the keyboard.
Page 122: Save Keylog To Disk
Files Save KeyLog to Disk This feature is enabled when the Key Logging feature has been selected in setups. The Key Logging feature is used as a troubleshooting diagnostic tool to record key presses made at the control during operation. When enabled, all key presses and application faults will be saved to a daily log file that may be sent to the control manufacturer for evaluation.
Page 123: Download From Host
Files Download from Host The following screen is used to download a part from a host computer. Once all the parameters below are set, press ENTER on the keyboard to start the download. Download from The Download from list selects which directory on the host computer you want to download from. To add or remove a directory, double click on the touch screen where indicated.
Page 124: Preview
Files Preview When checked, the Preview checkbox allows the file that is selected in the Files list box to be previewed. To check or uncheck the box, press the SPACE key on the keyboard when the Preview box has the focus. Download to The Download to list selects whether you download to the current part in memory or to a directory on the local hard disk.
Page 125: Upload To Host
Files Upload to Host The following screen is used to upload a part to a host computer. Once all the parameters below are set, press ENTER on the keyboard to start the upload. Upload to The Upload to list selects which directory on the host computer that you want to upload to. To add or remove a directory, double click on the touch screen where indicated.
Page 126: Files
Files Keypad operation: To select a different directory, use the  and  keys on the keyboard. To add a new directory, use the + key on the keyboard. To remove a directory, use the - key on the keyboard. Note: This selection is only available if saving to the Diskette or USB memory stick from the hard drive.
Page 127: Loading Of Invalid Files
Files Loading Of Invalid Files While loading the desired part file, the control will check the part for proper geometry and other similar errors. If a part is loaded in which an error is detected, a message will be posted on screen to indicate the error.
Page 128 Files...
Page 129: Library Shapes
Library Shapes Library Shapes Double click on the shape to edit for use. Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 130 Library Shapes The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk. Note: the Rectangle simple shape has the ability to select the location for the lead-in and lead-out by pressing the SPACE key. Pressing the SPACE key will move the lead-in and lead-out to the next available location.
Page 131: Rectangle
Library Shapes Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 132 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 133: Circle
Library Shapes Circle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 134 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 135: Triangle
Library Shapes Triangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 136 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 137: L-Bracket
Library Shapes L-Bracket Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 138 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 139: Trapezoid
Library Shapes Trapezoid Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 140 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 141: Slant Rectangle
Library Shapes Slant Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 142 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 143: Gambrel Rectangle
Library Shapes Gambrel Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 144 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 145: Roofed Rectangle
Library Shapes Roofed Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 146 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 147: Sided Polygon
Library Shapes 4 Sided Polygon Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 148 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 149: Sided Polygon
Library Shapes 5 Sided Polygon Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 150 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 151: Oval
Library Shapes Oval Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 152 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 153: Circle W/ Flat Side
Library Shapes Circle w/ Flat Side Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 154 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 155: Circle Slice
Library Shapes Circle Slice Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 156 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 157: Straight Slots
Library Shapes Straight Slots Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 158 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 159: Angled Slots
Library Shapes Angled Slots Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 160 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 161: Horizontal Rip
Library Shapes Horizontal Rip Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 162 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 163: Vertical Rip
Library Shapes Vertical Rip Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 164 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 165: Flange
Library Shapes Flange Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 166 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 167: Circle W/ Rectangular Hole
Library Shapes Circle w/ Rectangular Hole Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 168 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 169: Gusset
Library Shapes Gusset Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 170 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 171: Sided
Library Shapes 8 Sided Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 172 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 173: Rectangle W/ Convex Corners
Library Shapes Rectangle w/ Convex Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 174 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 175: Rectangle W/ Concave Corners
Library Shapes Rectangle w/ Concave Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 176 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 177: L-Bracket W/ Elbow Radii
Library Shapes L-Bracket w/ Elbow Radii Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 178 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 179: Slant L-Bracket W/ Elbow Radii
Library Shapes Slant L-Bracket w/ Elbow Radii Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 180 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 181: Trapezoid W/ Convex Corners
Library Shapes Trapezoid w/ Convex Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 182 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 183: Flange Slice
Library Shapes Flange Slice Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 184 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 185: Elbow
Library Shapes Elbow Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 186 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 187: Flange Repair Ring
Library Shapes Flange Repair Ring Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 188 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 189: Rectangle W/ Rectangular Hole
Library Shapes Rectangle w/ Rectangular Hole Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 190 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 191: Rectangle W/ Circular Hole
Library Shapes Rectangle w/ Circular Hole Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 192 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 193: Rectangle W/ Circular Hole And Convex Corners
Library Shapes Rectangle w/ Circular Hole and Convex Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 194 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 195: Rectangle W/ Tab
Library Shapes Rectangle w/ Tab Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 196 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 197: Rectangle W/ Convex Tab
Library Shapes Rectangle w/ Convex Tab Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 198 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 199: Rectangle W/ Notch
Library Shapes Rectangle w/ Notch Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 200 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 201: Rectangle W/ Slant Notch
Library Shapes Rectangle w/ Slant Notch Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 202 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 203: Rectangle W/ Radius Notch
Library Shapes Rectangle w/ Radius Notch Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 204 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 205: Convex Rectangle
Library Shapes Convex Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 206 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 207: Concave Rectangle
Library Shapes Concave Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 208 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 209: Triangle W/ Concave Side
Library Shapes Triangle w/ Concave Side Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 210 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 211: Polygon W/ Concave Side
Library Shapes Polygon w/ Concave Side Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 212 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 213: Slant Rectangle With Radius
Library Shapes Slant Rectangle with Radius Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 214 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 215: Slant Rectangle With Circular Hole
Library Shapes Slant Rectangle with Circular Hole Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 216 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 217: Slant Rectangle W/ Beveled Corners
Library Shapes Slant Rectangle w/ Beveled Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 218 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 219: Cross
Library Shapes Cross Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 220 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 221: Cross W/ Circular Hole And Concave Inside Corners
Library Shapes Cross w/ Circular Hole and Concave Inside Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 222 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 223: Sided Convex Rectangle
Library Shapes 4 Sided Convex Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 224 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 225: Sided Concave Rectangle
Library Shapes 4 Sided Concave Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 226 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 227: Pipe Mount
Library Shapes Pipe Mount Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 228 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 229: Bolt Hole Circle
Library Shapes Bolt Hole Circle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 230 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 231: Bolt Hole Flange
Library Shapes Bolt Hole Flange Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 232 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 233: Bolt Hole Rectangle
Library Shapes Bolt Hole Rectangle Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 234 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 235: Bolt Hole Rectangle W/ Convex Corners
Library Shapes Bolt Hole Rectangle w/ Convex Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 236 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 237: Bolt Hole Rectangle W/ Center Hole
Library Shapes Bolt Hole Rectangle w/ Center Hole Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 238 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 239: Bolt Hole Rectangle W/ Center Hole And Convex Corners
Library Shapes Bolt Hole Rectangle w/ Center Hole and Convex Corners Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 240 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 241: Rounded L-Bracket
Library Shapes Rounded L-Bracket Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 242 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 243: Horseshoe
Library Shapes Horseshoe Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 244 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 245: Convex Roof Trapezoid W/ Hole
Library Shapes Convex Roof Trapezoid w/ Hole Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 246 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 247: Convex Roof Polygon W/ Hole
Library Shapes Convex Roof Polygon w/ Hole Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 248 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 249: Convex Roof Polygon W/ Oval Hole And Concave Bottom
Library Shapes Convex Roof Polygon w/ Oval Hole and Concave Bottom Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 250 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 251: Pulley Cover
Library Shapes Pulley Cover Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 252 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 253: Paddle Blind
Library Shapes Paddle Blind Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 254 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 255: Water Pump Gasket
Library Shapes Water Pump Gasket Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 256 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 257: Frame
Library Shapes Frame Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 258 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 259: Pulley
Library Shapes Pulley Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 260 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 261: Sprocket
Library Shapes Sprocket Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 262 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 263: Text
Library Shapes Text Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 264 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 265: Test Pattern
Library Shapes Test Pattern Library Shape Setup Enter in the desired dimensions to obtain the part you require. There will be a small Help icon in the lower right hand corner of the display to indicate which parameter the control is looking for. The current parameter being entered will be highlighted with a yellow arrow.
Page 266 Library Shapes Lead-In, Lead-Out Enter the appropriate value to ensure proper piercing (Lead-in) and gas bleed-off (Lead-out) to obtain optimum cut quality. The location for the lead-in and lead-out is fixed, but can be changed by using the ShapeWizard and then saving the new shape to disk.
Page 267: Part Options
Part Options Part Options There are a number of options available under the Part Options soft key. These options can be used to customize the current part loaded into working memory. All options will display the effects of the changes in the Preview Window. Scale Factor Allows the operator to scale the current part in memory by a programmed factor.
Page 268: Kerf
Part Options Kerf Pressing the Kerf soft key will graphically show the kerf cut path in a light blue color. This can be extremely valuable in visually seeing the Kerf path prior to cutting. Pressing the button again turns the Kerf part graphics off.
Page 269: Repeat
Part Options Repeat The control has three built-in automatic repeat types: Straight, Staggered, and Nested. Straight Repeat Repeat Type Allows the user to select which type of the three repeats to use: Straight, Staggered or Nested Start Corner Allows the user to select which corner of the plate from which to start the shape repeat. Number of Rows Program the number of rows to cut.
Page 270: Pattern Offset/Y Pattern Offset
Part Options X Pattern Offset/Y Pattern Offset The control automatically calculates the pattern offset based on the dimension of the current part in memory. Scrap Clearance Allows the user to insert scrap clearance between parts in the grid pattern. The same value is used for X and Y dimensions.
Page 271: Nested Repeat
Part Options Nested Repeat Pattern Offsets The control has an automated feature that calculates the minimum spacing required between repeated parts. This is based on the size of the part (including Lead in and Lead out), the Kerf value and scrap clearance. This calculated spacing is not always optimum but will allow the part to be repeated without overlapping.
Page 272 Part Options values are adjusted, the pattern displayed on screen will be updated. When the desired Nest Distance has been obtained, increase the nest size to a two column, two row nest. The X and Y pattern offsets can then be adjusted in the same fashion. When the desired nest spacing has been reached, the nest size can be increased to the required volume up to the maximum plate potential.
Page 273: Align
Part Options Align This screen is used to align the current part in memory into one of the four corners of the plate for cutting. This function also allows for skewed plates to be taken into account when aligning the part. Part Alignment is used to position a part or nest of parts, on to a squared plate so that it will fit on to the plate.
Page 274: Scrap Clearance
Part Options Selects the corner of the plate to align the part in. Scrap Clearance This is the amount of clearance between the edge of the plate and the part the control will add in when moving to the start point of the part. Skew Adjustment This determines if the control will adjust for plate skew when performing the align function.
Page 275: Automatic Plate Alignment (Apa)
Part Options Automatic Plate Alignment (APA) The Automatic Plate Align (APA) feature is a fully automated function to detect the edges of a rectangular plate and calculate the degree of skew for aligning a part program to the plate. Both five point and three point align sequences are available for use Five Point Align This feature uses a five point reference scheme for skew and plate size calculations.
Page 276 Part Options Instructions 1) To start the Automatic Plate Alignment function, manually position the Plate Sensor above the plate. At this point the Auto Plate Align Sensor Input should be active. 2) Press the Automatic Plate Align Soft key at the Part Options screen. 3) A motion sequence will then be executed to detect the right, left, top, bottom and bottom right skew reference edges of the plate.
Page 277: Three Point Align
Part Options Three Point Align When executed, the controller commands motion of the sensor around the plate searching for the edges at three specific reference points on a square plate based on motion commands within the part program. After the three reference points have been detected, the control will position the torch in the proper location to start the part program with the calculated skew.
Page 278 Part Options Motion Path Distance D Start This drawing shows a typical edge detection sequence for the Automatic Align feature with Corner selected as lower left and Skew point selected as upper left on the Align screen. Alternate start points and sequence and may be used by selecting different Corner to Align and Skew Point parameters.
Page 279 Part Options Instructions 1) To begin the auto-align, load the desired part program with the appropriate program codes included at the beginning of the program. 2) To start the Automatic Plate Alignment function, manually position the Plate Sensor above the plate.
Page 280 Part Options...
Page 281: Cutting
Cutting Cutting After determining that the cut mode, cut speed and Kerf values are all set correctly, a part can be cut by pressing the START key from the Main window or Manual window. The following window is displayed: To cut the part, make sure that the Cut Mode is set to the selected cut type and that the Kerf and Cut Speed settings are correct, then press the START key.
Page 282: Speed Increase
Cutting cut may not allow the part to be fully drawn on screen before moving onto the next view location. This may appear as a flashing view screen and may be corrected by zooming out to get a larger view area.
Page 283: Extend
Cutting The Preheat times, Total, Completed and Remaining, are shown to a tenth of a second. Activating the Cut Sense input will terminate the Preheat delay time cycle and the time at the point of activation will become the new Preheat time for subsequent cuts. Three soft keys are also displayed which may be used to modify the Preheat cycle in progress.
Page 284: Multitasking
Cutting Multitasking The multitasking feature allows the user to load and configure a new part program while in the middle of cutting executing current part program. This feature is only available in advanced operation mode. This feature is only available in Advanced mode. To begin, press the multitasking soft key on screen. At this time the current part program will be displayed in the lower right corner of the Preview Window.
Page 285: Pause
Pause Pause For those unavoidable times when the cut process fails, the control has full-featured Cut Loss Recovery capabilities. The Cut Loss Recovery features of the control are available from the Pause screen, which is reached whenever STOP is pressed or if Cut Sense is lost. The Pause screen appears below. Pressing the CANCEL key while the Pause screen is displayed aborts the current part.
Page 286 Pause When a cut loss occurs, the initial backup and forward speed is the one that was used last. To toggle between the move speeds, press the Change Move Speed soft key in the Pause window. The corresponding speed is displayed in the Move Speed window. Move to Pierce Pressing the Move to Pierce soft key allows the operator to directly move to any pierce point.
Page 287 Pause The differences between the On-path Pause Window and the Off-path Pause window are outlined below. Return to Path Pressing the Return to Path soft key in the Off-path Pause window returns the cutting device to the point on the cut path from which it was jogged away. Most useful for inspecting or replacing cutting device components after a cut loss and then returning to the cut loss point.
Page 288 Pause Rush Job Interrupt Rush Job Interrupt allows the user to pause the current part program and retain the part and current position information. When at the Pause screen, press the Cancel key. A prompt will appear on screen to ask the user if they wish to save the part information for later use. If the user selects YES, the Resume Last Part button will be viewable at the Files Screen.
Page 289: Change Consumable
Pause Change Consumable This screen is used to keep track of consumable life data for statistical analysis. Additionally, the feature may be used to prompt the operator that a consumable has reached its expected life cycle by using an output from the control to activate an indicator such as an indicator lamp or audible alarm. This feature allows the operator to change the appropriate consumable and avoid a consumable failure that may effect cut quality or damage the torch.
Page 290 Pause Which consumable information is updated (Oxy torch 1-12 / Plasma torch 1-8) is determined by the “Station Select 1-20” inputs. For the example given above Plasma Torch #1 torch tip has a limit of 5000 minutes of operation. After 5000 minutes have been performed on Torch #1, the Change Consumable output will become active.
Page 291 Pause New Torch Tip Pressing the New Torch Tip soft key allows the operator to select which Torch Tip has been replaced and to update the database. New Electrode Pressing the New Electrode soft key allows the operator to select which Electrode has been replaced and to update the database.
Page 292 Pause Reset Database This soft key is used to reset the values in the database on the control, clearing the torch tip or electrode information after uploading or saving the database. Upload Database This soft key is used to upload the current database to a host computer running our link. Save Database This soft key is used to save the current database to the Diskette or USB memory stick.
Page 293: Manual
Manual Manual The manual key is indicated by the “hand” Icon. After pressing the Manual key on screen, the following screen is displayed. The directional jog keys will be active when shown in green. Whenever the manual keys are active, the cursor icon in the graphics display window will be in the shape of a tiny hand.
Page 294 Manual window. Motion can be paused by use of the Stop, Cancel or an arrow key. The Latched Manual Key feature can be turned off by pressing the manual key again. Return to Start Whenever the Manual window is entered, the Transverse and Rail positions at that point are saved. After rip cutting or other manual operations it may be desirable to return to this "start"...
Page 295 Manual If you enter incorrect values, press the CANCEL key at any time. After motion has begun, press STOP on the front panel to bring the machine smoothly to a stop before the programmed motion is complete. Rip Cut mode is useful for making a cut along a specified linear path. Motion stops and cutting action ceases either when the new position is reached or when the STOP key is pressed.
Page 296 Manual After zooming out, the display can be zoomed in again by pressing the + key, which causes horizontal and vertical scroll bars to be displayed. Pressing the - key will zoom back out.
Page 297 Manual While the scroll bars are displayed, the view of the machine can be shifted horizontally and vertically by holding down the scroll bar and moving in the desired direction. This mode is useful in normal cutting to closely follow the cut path while in zoom. While cutting in sheet view, the control will automatically scroll to keep the cut location centered within the view screen.
Page 298 Manual Zero Positions Pressing this soft key zeroes all axes positions. Rip Cutting When the Manual Mode window displays Rip Cut, the arrow keys can then be used to initiate a cut sequence and machine motion in the direction chosen. To initiate a Rip Cut, first ensure that the proper cut-mode (Oxy or Plasma) was previously selected.
Page 299: Manual Options
Manual Manual Options Raise Torch Raises the cutting torch while the soft key is pressed or until the Torch Up sense input is activated. Lower Torch Lowers the cutting torch while the soft key is pressed or until the Torch Down sense input is activated. If the Torch Down Output has been enabled to stay on during the cut in Plasma setups, pressing the Lower Torch soft key will keep the torch in the down position until the Lower Torch soft key is depressed a second time.
Page 300 Manual Space Torches Space Torches automatically uses the following M Codes as described in the Program Codes Automatic Torch Spacing section: M305 - Capture Home Position 5. M32 – Unclamp and Unlock All Torches M77 or M78 – Rail Go to Home command moves all Torches based on Machine Axes Orientation M33 - Unclamp and Lock All Torches M34T - Clamp Specific Torch for Spacing (for the number of torches to space) M79T5 - Return to Home Position 5.
Page 301: Home Axes
Manual Home Axes From the Home screen, each axis or all axes can be "homed". In addition, the Transverse and Rail axes can be sent to one of four programmed alternate home positions. The Home feature is used to set a known absolute physical position location on the cutting table that is used for referencing future manual “Go to Home”...
Page 302 Manual Pressing the CBH soft key causes the automated homing procedure to be executed. This procedure generally produces machine motion in the CBH axis, depending on the homing parameters set in the Setups. Pressing the THC soft key causes the automated homing procedure for the Sensor™ THC to be executed.
Page 303: Diagnostics
Diagnostics Diagnostics Control Information Shows the current software versions and hardware configuration of the control. This information is required when contacting the factory for support. Below is a typical control information screen. Hardware The Hardware section shows the current hardware configuration which includes the Processor Type, Processor Speed, Memory Installed, Hard Drive Size, Hard Drive Free Space and Motion Control Card revision.
Page 304: Control Information
Diagnostics Control Information The control Information section displays the Hardware Key number, the control model number, serial number, control I/O type, axes enabled and I/O enabled. Software Modules The Software Modules information will display the optional software features which have been loaded or have been enabled for use (e.g.
Page 305: I/O
Diagnostics Inputs This test continuously monitors and displays the current state of all of the optically-isolated discrete inputs in the control. The current state of each input, On or Off, is displayed to the left of the input name. Below is an input screen with all of the inputs off. Inputs displayed with a white background allow for the input name to be changed by the user.
Page 306: Outputs
Diagnostics Outputs This test allows the activation of all optically-isolated discrete outputs in the control. Each Output‟s state can be changed by selecting the desired output with the PREV and NEXT keys and then pressing the SPACE key. The current state of each output, On or Off, is displayed to the left of the output name.
Page 307: Expaned I/O
Diagnostics Expaned I/O For controls equpped with more than 64 I/O a series of selection softkeys are available to access the required Inputs, Ouputs and Analog I/O. Note: The optional USB Front Panel I/O are not accessible from the I/O Diagnostics screen. Functionality for the USB Front Panel may be tested through the Keyboard Diagnostics.
Page 308: Analog Input Diagnostics
Diagnostics Analog Input Diagnostics Note: View screen may vary depending on the Analog Input Card installed. Inputs The Analog Input Card required to operate the optional Joy Stick and Speed Pots is equipped with six low voltage Inputs that are optically isolated and can operate at 24 – 120 VAC/DC. The first four inputs are used for the optional Joystick feature and inputs five and six are used to support THC One and THC Two Nozzle Contact Sense respectively.
Page 309: Oscilloscope
Diagnostics Oscilloscope This diagnostic screen allows any Digital Input, Digital Output, Analog Input, Analog Output, or Status to be recorded over a period of time. The recorded I/O can then be played back or saved for future reference. The functionality is similar to that of a digital storage oscilloscope. Digital Inputs The list of all Digital Inputs available on the control that can be recorded.
Page 310: Status
Diagnostics Status The list of all Statuses available on the control that can be recorded. Common Statuses found here are Drive Enables and Sensor THC Statuses when a Sensor THC is installed. Note: While any of the above I/O or Statuses can be recorded, and in any combination, the maximum number of items that can be recorded at any one time is eight (8).
Page 311: Load
Diagnostics Load This soft key is used to Load previously recorded files that were saved using the Save soft key below. Save This soft key is used to Save previously recorded files for future playback or viewing using third party software on a remote PC.
Page 312: Serial Port
Diagnostics Serial Port This diagnostic screen allows the testing of the control serial ports. To perform the test, install the appropriate jumper or jumpers. If the serial port being tested is configured for RS-232, jump pin 2 to pin 3. If the serial port being tested is configured for RS-422, jump pin 2 to pin 3 and pin 4 to pin 7. Select the appropriate serial port to test and press the Test Port soft key to initiate the test.
Page 313: Received
Diagnostics Received This window will contain the text that is received during the serial port test. If the test is successful, it should match the text contained in the Send window. Test Port Used to initiate the serial port test on the selected port.
Page 314: Drives And Motors
Diagnostics Drives and Motors The Drives and Motors diagnostic screen allows a technician to send a direct signal to the drive amplifiers without enabling the servo loop for testing purposes. Warning! When sending direct signals to the drive amplifiers, unexpected motion on the cutting table may occur and extreme caution should be used.
Page 315: Pulse Type
Diagnostics Pulse Type Selects whether the signal that will be sent to the drive amplifier will be a single pulse or a repeated pulse. If the repeated pulse is selected, the signal will continue until the Test soft key for that axis is pressed again.
Page 316: Test All
Diagnostics Test All Pressing the Test All soft key will send the selected output signal to all drive amplifiers. Speed The Speed window displays the current speed for each axis. Note: When more than four axes are selected, the user will be prompted to select which group of axes will be available for testing when entering the Drives &...
Page 317 Diagnostics DriveTop from Indramat...
Page 318: Error Messages
Diagnostics PacSci 800Tools from Pacific Scientific Note: screen resolution may temporarily change during use of the above utilities. Error Messages The control contains a number of error messages that will be displayed when programming, machine, or internal errors are detected. A list of the more common error messages are explained below. SERCOS Errors A number of different errors can be posted from the SERCOS Interface™...
Page 319 Diagnostics Part Larger than Plate This message will be displayed if the part program that has been loaded is larger than the plate size information in Setups. The operator may choose to ignore and continue the cut or return to Setups to correct the plate size.
Page 320 Diagnostics Rail Position Error Exceeded This message is displayed whenever the current Rail position error exceeds the Servo Error Tolerance Setup parameter in the machine setups screen. It also may appear if the position feedback loops are not operating properly or the machine is being commanded to move or accelerate faster than it is capable.
Page 321: Unable To Find Hasp
Diagnostics Rail Positive Software Overtravel Reached This message is displayed whenever the Rail axis position is greater than the Maximum Travel Limit setup parameter for the Rail axis. When this occurs, use Manual mode to jog the Rail axis to a position within the Travel Limit setup parameters.
Page 322: Norton Ghost Utility
Diagnostics Norton Ghost Utility In the unlikely event that an extreme system error has occurred which prevents the control from operating, the Norton Ghost™ Utility is available on specified controls to replace core system files and re-enable operation of the control. Norton Ghost™ must be previously installed on the control hard drive with an appropriate ghost image file.
Page 323 Diagnostics Back up will begin automatically. “--------------------------------Backing Up Drive, Please Wait --------------------------------“ Norton Ghost will launch as above indicating back up progress. The following Message will appear when complete. “-------------------- Back Up Complete, Please Remove Disk and Reboot -----------------------“ Remove the diskette or USB memory device. Turn the control Off and then On. Table setups and software updates may need to be reloaded if the image is not current.
Page 324 Diagnostics Press the number for the desired image. “--------------------------------Restoring, Please Wait --------------------------------“ Norton Ghost will launch as above indicating restore progress. The following Message will appear when complete. “--------------------End Restoring, Please Remove Disk and Reboot -----------------------“ Remove the diskette or USB memory device. Turn the control Off and then On. Table setups and software updates may need to be reloaded if the image is not current.
Page 325: Password Setups
Password Setups Password Setups The following setup screens are only available with the supervisory passwords. This will help prevent unauthorized personnel from entering these screens. Warning! Extreme care should be taken when changing these parameters as they may cause machine damage if incorrectly set. Only trained service personnel should have access to these passwords.
Page 326: Machine
Password Setups Machine X Axis Orientation The control allows specifying the X axis as being either the Transverse or Rail axis. The default setting is Transverse. This parameter should be set before cutting the part. Up Direction This parameter defines the machine motion that will occur when the  arrow key is pressed during manual mode.
Page 327: And Y Motor/Encoder
Password Setups X and Y Motor/Encoder Selecting this feature as Swapped will internally swap the X and Y Axis encoder signals. This feature simplifies the installation to systems with alternate wiring configurations. Auto Torch Spacing Selecting Yes enables an automatic torch spacing feature for use. This feature uses embedded part program codes and dedicated outputs to control individual torch stations to set spacing and clamping of direct and mirrored cutting.
Page 328: Thcs Installed
Password Setups Table Size Enter a value for the active cutting area for the X and Y axis. These values are used to limit the Plate size parameter in the cutting setup screen to the maximum size of the table. THCs Installed The THC Installed parameter defines the total number of Sensor™...
Page 329: Sercos
Password Setups SERCOS The SERCOS interface requires configuration to establish communications for motion and I/O. Drive Type The manufacturer of the SERCOS style drive being used would be selected. This allows proper operation and tuning parameters to be available. Update Rate The update rate for the ring may be selected for motion and I/O.
Page 330: Drive I/O
HPR/4070 at address 60 This parameter is set to Yes if the optional SERCOS interface for HPR/4070 is being used. HTA I/O at Address 70 This parameter is set to Yes if the optional Hypertherm SERCOS interface card is being used.
Page 331: Speeds
Password Setups Speeds The Speeds setup screen is used for setting the various machine speeds for different operating modes. Given that the drives, motors, gearboxes and mechanics are capable, the control is capable of operating over a wide range of speeds. Speed 0 To This parameter allows the technician to input selected speed ranges to customize the acceleration rates for the various speeds selected.
Page 332: Fast Stop Deceleration Rate
Password Setups Enter a value in milligees for the desired acceleration rate. A milligee (milliG) is 1/1000 of a G, which is the acceleration due to gravity. One milligee is approximately 0.384 inches per second . A good starting point for most systems is 10 mgee‟s. Fast Stop Deceleration Rate Activated by the Fast Stop or Torch Collision Input, the Fast Stop Deceleration Rate Parameter specifies in milligees how quickly the system will stop when the Fast Stop Input is active.
Page 333: Fast Home Speed
Password Setups Fast Home Speed Enter the machine speed the control will use during the first phase of the homing sequence. During the first phase, the cutting device will move towards the home limit switches at the fast rate. Slow Home Speed Enter the machine speed the control will use during the second phase of the homing sequence.
Page 334: Cbh High Jog / Home Speed
Password Setups CBH High Jog / Home Speed Enter a value for the desired manual CBH jog and fast Home speed. CBH Low Jog / Home Speed Enter a value for the desired CBH slow home speed. THC Speed Setups (Shown only when enabled) THC Acceleration Rate This parameter allows the operator to set the acceleration rate for smooth and stable movement of...
Page 335 Password Setups The following Speeds setup parameter will be available when Tilt Rotator has been enabled.
Page 336: Rotate Acceleration Rate
Password Setups Rotate Acceleration Rate This parameter allows the operator to set the acceleration rate for smooth and stable movement of the contoured bevel head. The higher the acceleration rate, the quicker the Rotate Axis will get up to speed. The lower the acceleration rate, the smoother the machine will position the cutting device. Values are entered in Rev/ Sec^2.
Page 337: Plasma Hi/Lo Speed Percentage
Password Setups speed. Segments within a part that intersect at angles less than or equal to the selected tangent angle will not decel, unless the next segment is a speed limited arc. Plasma Hi/Lo Speed Percentage The Hi/Lo Speed specifies the percentage of the entered Cut Speed below which the control will activate the Torch Height Disable output.
Page 338 Password Setups Example: For the example illustrated below, the Torch Height Disable output will be activated based on the values of the setup parameters. Plasma Hi/Lo Percentage Value Distance to Corner Value .2 inches Distance from Corner Value .2 inches Tangent Angle Value 20 Degrees For the above listed values, the Torch Height Disable output is active .5 inches before and .5 inches...
Page 339: Ports
Password Setups Ports The control comes standard with two RS-232C serial ports, which may be converted to an RS-422 configuration. For more information on the how to change the serial ports to the RS-422 configuration, please refer to Serial Port Connections. This port has been specially designed with opto-isolation and filtering to minimize EMI/RFI noise problems common in many cutting operations.
Page 340: Baud Rate
Password Setups Baud Rate Allows selection of the desired baud rate for the remote Communications Link. The available Baud rates are shown. The control also incorporates a unique compression utility that allows the effective baud rate to be doubled. For example, for links configured to run at 9600 baud, the effective rate will be 19.2K Baud.
Page 341: Dialog Pause
Password Setups Dialog Pause Enter the ASCII code equivalent to the character or symbol used by the host computer for dialog pause. Dialog Acknowledge Enter the ASCII code equivalent to the character or symbol used by the host computer for dialog acknowledge.
Page 342: Control Monitoring
Password Setups Control Monitoring When enabled, the Control Monitoring feature allows the user to view control status at the host PC. Status for File Name, position, cut mode and cut information is displayed. This feature is only available with the Phoenix Link communication software. Please refer to the Phoenix Link information section of this guide for additional information on the Phoenix link.
Page 343: I/O
Password Setups Pressing the I/O softkey allows the operator to configure the inputs and outputs for the shape cutting table. Expanded I/O When more than 64 I/O have been selected a pull down box will be available to assign I/O in the higher I/O ranges.
Page 344: Logic Selection Box
Password Setups Logic Selection Box The Logic Selection Box allows the user to select the Logic state for each input to be either normally open or normally closed. The Logic state for the inputs may be switched by selecting the desired input and pressing the space key.
Page 345: Speed Pot And Joystick Overview
Password Setups Speed Pot and Joystick Overview Through the use of Single Ended Inputs to an optional Analog Input Card installed in the control, your shape cutting control may be configured to support an external Joystick or Two Speed Potentiometers. Note: These features are not available for all control types and optional control hardware is required.
Page 346: Input Definitions
Password Setups Input Definitions Input Description Spare Spare inputs are activated through the part program. If a Spare input is located in the part program, the control will pause the process until the input state is detected. The Spare inputs may be used by use of specific EIA “O”...
Page 347 Password Setups The type “V” control system has the ability to operate multiple Sensor™ Station Select Input THCs which are commanded by the control as separate axes. The control requires an input to indicate which Sensor™ THCs are active. This Input is also used for tracking of consumable data for the specified Plasma or Oxy Torch.
Page 348 Password Setups use. The torch ignition is held off by the Hold Ignition Input to the power supply from the control. ® Raise /Lower 4070 1-2 Exclusive to the HD4070 multiple power supply configuration, the Raise / Lower 4070 Torch Input is used as a manual raise/lower command to ®...
Page 349 Password Setups The Torch collision input is used on torch systems with “break away” Torch Collision style mounts. In the event that a torch should make contact with the plate or any obstacle which causes the break away mount to release, an input for the mount would be tied back to the control indicating a torch collision has occurred.
Page 350 Password Setups Speed Limit Input The Speed Limit Input is used to limit the machine speed for safety during machine testing and maintenance. When active, motion will be limited to the user defined Limited Machine Speed selected in the password protected Speeds screen Tilt +/–...
Page 351: Output Logic
Password Setups Output Logic The control comes standard with up to 32 discrete outputs. The Output Logic parameter is used as a mask to determine whether or not the output is to be treated as a normally open contact or normally closed contact.
Page 352 Password Setups CNC/Tracer This output is used to control a CNC relay. The CNC relay determines whether the control, tracing system or joystick is commanding the amplifiers. This output is deactivated whenever the control is off, in Teach Trace mode or is disabled. Otherwise it is always activated.
Page 353 Password Setups Digital Beam The Digital Beam Output is used exclusively with the Laser cut logic and is used to activate the Digital Beam. Laser Start The Laser Start Output is used exclusively with the Laser cut logic and is used to activate the Laser System. Abrasive Control The Abrasive Control Output is used exclusively with Water Jet cut logic and activates the abrasive control adding abrasive to the cut...
Page 354 Password Setups Change Consumable This output becomes active when a consumable data value at the Change Consumable Screen has reached it‟s preset maximum. Generally, this output is tied to an external indicator light or audible alarm to prompt the system operator to change the appropriate consumable (torch tip / electrode).
Page 355: Axes
Password Setups Axes Transverse/Rail The following screen is identical for both the traverse and rail setup screens. The control comes with both an advanced position and velocity servo loop. The following parameters are available to help configure the servo loops for your specific drive and mechanical system. Speed 0 To This parameter allows the technician to input selected speed ranges to customize the gains for the various speeds selected.
Page 356: Integral Gain
Password Setups With a Proportional Gain too high, the system will be unstable which will result in overshoots, and a generally “nervous” and shaky axis. This is also referred to as a “hot” control loop. With a proportional gain too low, the system will respond in a loose or sloppy manner. This can be seen in the test pattern when the outside corners become rounded and the circle segments do not all meet in the center.
Page 357: Fault Ramp Time
Password Setups Fault Ramp Time This parameter sets the motion deceleration time after a fault occurs. At the end of “Fault Ramp Time, The drives will be disabled. Drive Type This parameter is used to tell the control what type of control loop to run. If you are running an external velocity loop drive (indicated by having an integrated tachometer in the motor), select Velocity.
Page 358: Absolute Home Position
Password Setups Absolute Home Position Defines the position of the axis when the Home Limit Switch or Marker Pulse is detected. Home Offset Distance Allows the user to set an offset distance from the Home Limit Switch. Home Switch Normally If a Home Limit Switch is used, the user is prompted for switch polarity.
Page 359: Sercos Axes
Password Setups SERCOS AXES The SERCOS Interface™ controls the position loop from the amplifier. As a result, limited information for motion is required in the control setups. Tuning is performed through serial port diagnostic software available at the Drives & Motors Diagnostic screen. The following is a listing of the unique SERCOS parameters.
Page 360: Dual Gantry
Password Setups Dual Gantry The following setup screen is available if the control is configured for a Dual Gantry Axis. The Dual Gantry Axis is commanded as a separate axis on the control that mirrors the output of the main Rail Axis. Additionally, performance of the Dual Gantry Axis is compared to the main Rail Axis and additional output command is given to keep the axis in position.
Page 361: Integral Gain
Password Setups Under proportional loop control the drive system will apply a restoring torque to the motor in proportion the position error of the axis. With a Proportional Gain too high, the system will be unstable which will result in overshoots, and a generally “nervous”...
Page 362: Drive Type
Password Setups Encoder Counts/Inch = 4 Counts/Line x 1000 Lines/Rev x 1 Rev/Inch = 4000 Note: This value should match the value used for the Rail for proper operation. Drive Type This parameter is used to tell the control what type of control loop to run. If you are running an external velocity loop drive (indicated by having an integrated tachometer in the motor), select Velocity.
Page 363: Cbh
Password Setups The following setup screen is available if the control is configured for a Contour Bevel Head. The definitions for the setup parameters are the same as for the Transverse/Rail Axes, with the exception of Absolute Home Angle and Home Offset Angle. These two setup parameters serve the same basic function as previously described but are measured in degrees of rotation rather than inches or millimeters.
Page 364: Integral Gain
Password Setups Integral Gain Integral Gain improves the positioning accuracy of the control loop. Integral Gain can be used to compensate for static friction or gravity. Excessive Integral Gain can result in system instability. For most shape cutting machines, this parameter should be set to zero (0). Derivative Gain Derivative Gain helps to dampen out sudden changes in velocity.
Page 365: Dac Polarity
Password Setups DAC Polarity This parameter allows changing of the analog output polarity to establish proper control loop feedback without any wiring changes. Encoder Polarity This parameter allows changing of the encoder input polarity to establish proper counting for positive machine motion without any wiring changes.
Page 366: Rotate
Password Setups Rotate Absolute Home Angle Defines the position of the axis when the home limit switch or marker pulse is detected. Home Offset Angle Allows the user to set an offset angle from the home limit switch.
Page 367: Tilt
Password Setups Tilt Absolute Home Angle Defines the position of the axis when the home limit switch or marker pulse is detected. Home Offset Angle Allows the user to set an offset angle from the home limit switch. Note: Homing to a limit switch uses the Tilt Overtravel Switch (+/ –) input.
Page 368: Transverse 2 Axis
Password Setups Transverse 2 Axis Transverse 2 is only available when a second bevel head has been enabled. Minimum Torch Spacing This value sets a minimum distance allowed between Transverse 1 and Transverse 2 axes. Mirrored Marker Offsets This feature allows preset tool offsets to be performed as mirrored motion for the Transverse 2 axis.
Page 369: Station Configuration
Password Setups Station Configuration This password protected screen for the Voyager™ III and Mariner™ controls is used to configure a Plasma, Marker or Laser torch station for use. This provides a single location to assign the Tool Selection, Process Selection and Lifter selection for the station. Up to eight stations for the Plasma 1 &...
Page 370: Reset
Password Setups Reset The Reset Softkey may be used to reset or clear all Station setup parameters setting the values to “None”. Part Program Support The following program codes are used to enable a station for use. Station Select and Process Select codes should be placed prior to the cut / mark.
Page 371: Overview
Password Setups Marker None ArcWriter FineLine 100 & 200 HD4070 Torch 1or 2 HPR130 Other (any stand alone Marker) Laser Rofin RF 40 & 50 Rofin DC 35 Rofin TR 60 Other Station Selects may be overridden by manual inputs by setting the Station Select Override feature in Cutting Setups to disabled.
Page 372: Command Thc Support
Password Setups ® Example: If Station 1 has been defined as having a Sensor™ THC and a MAX200 for Plasma ® Process 1, no other power supply type can be selected for Plasma Process 1. However, MAX200 for Plasma Process 1 may be select at other stations if a Sensor THC has been selected. ®...
Page 373: Fineline 100 / 200 Support
Password Setups ® In the previous example, you can see that the Cutting and Marking with the HD4070 Integrated Torch 1 is limited to Plasma Process 1 / Maker Process 1 on Station 1. Additionally, the Cutting and ® Marking with HD4070 Integrated Torch 2 is limited to Plasma Process 2 / Maker Process 2 on Station 2.
Page 374: Special
Password Setups Special Date Allows the user to enter the current date. Time The value for the current time would be entered at this parameter and displayed at the main screen. Display Time The Display Time parameter allows the user to select the display time to be shown in either AM/PM format or 24 hour clock format.
Page 375: User Level
Password Setups User Level This feature is used to adjust view screens and what features are available for use based on operator experience level. The intermediate level provides a larger preview area and an ALT soft key to access additional screens. File Extensions The parameter allows the user to enter the file extensions of the part files that will accepted at the control.
Page 376: Tools Installed
Password Setups Tools Installed This setup parameter is used to select or limit the cut modes available to the control operator. Message Enables The following pull down box is used to enable and disable system messages. To change the status of a message, highlight the selected message and press the Space key.
Page 377: Cut Chart Data Has Changed Message
Password Setups Cut Chart Data Has Changed Message This message is displayed as a confirmation when it has been detected that the values within the current Cut Chart screen have changed. This ensures that changes are not made in error when exiting the screen.
Page 378: Special Password
Password Setups Special Password The password parameter allows the user to enter a new password for special setups. Numbers or letters may be used. Station Configuration Password The password parameter allows the user to enter a new password for Station Configuration setups. Numbers or letters may be used.
Page 379: Load Setups
Password Setups Load Setups Pressing the Load Setups will load the selected control setting from the floppy or hard drive on to the control. A window will be displayed to select the drive and enter the file name. Update Software Pressing the Update Software button will update the control operating software from a floppy disk.
Page 380: System Tools - Windows Xp
Password Setups ® System Tools – Windows ® The control Systems Tools involves operational knowledge of Windows XP operating system and should only be performed by qualified personnel. Note: A reminder will be posted on screen when entering the Systems Tools that a Mouse and Keyboard will be required for proper operation.
Page 381: Backup Hard Drive
Password Setups Backup Hard Drive Pressing the Backup Hard Drive softkey will manually save the contents of the main hard drive to a specified location on the control hard drive or mapped location using the Norton Ghost™ Utility. Example Note: After using Norton Ghost™, all files on Drive C: will be replaced. Control setups will need to be reloaded.
Page 382 Password Setups Scan Hard Disk – Selecting YES will allow the user to scan the Hard Drive for viruses using Norton‟s Anti-virus software.
Page 383: Antivirus
Password Setups ™ Antivirus The AntiVirus™ feature allows the operator to search files being loaded on to the control for known viruses. Norton AntiVirus™ is a trademark of Symantec™ Corporation. Please contact your control vendor for information on how to obtain the AntiVirus™ software for use on your control.
Page 384: Defragment Hard Disk
Password Setups Defragment Hard Disk The Defragment Hard Disk feature will scan the control hard disk for file locations and rearranges them for optimum performance. This task should be performed approximately every three months.
Page 385: Format Floppy Disk
Password Setups Format Floppy Disk Pressing the Format Floppy Disk softkey will format a floppy disk placed into the floppy drive. This is advantageous in the event that the control has difficulty reading a floppy disk formatted by a computer. Note: Formatting the diskette will remove any files that are stored on the diskette. Reset Setups Reset Setups will delete the current setup file, forcing default values to be loaded.
Page 386: Network And Remote Tools
Password Setups Network and Remote Tools ® The Network and Remote Tools functions involves operational knowledge of Windows XP operating system and should only be performed by qualified personnel. ® Pressing the Network Tools softkey accesses the Windows XP Network Connection Utility and Remote Assistant Utility.
Page 387: Network Connection
Password Setups Some applications for Remote Assistance are: 1. Remote demonstrations of CNC software. 2. Show an operator certain features he may not be familiar with. 3. Online chat feature allows direct communication 4. Send or retrieve Software Updates, Database Files or other files with a Remote User. 5.
Page 388 Password Setups To Map the control for loading files Enable the Mapped Network Drive feature at the Special Password Screen. At the Files screen, double click on the load from file location or press + Key then enter the desired mapped drive location.
Page 389: Phoenix Link
Phoenix Link Phoenix Link Phoenix Link Overview The Phoenix Link Communication Software is a proprietary communication package supplied with the control for optimal communication of part files and consumable database files between the control and the host computer. The program uses a 2X compression feature that allows the communications system to operate at speeds up to 230K Baud.
Page 390: Folder
Phoenix Link Folder The Folder setup parameter allows the operator to change the path of the Master Folder (Parts Folder). Sub folders and the part files within this Folder will be viewed at the control. Files The files setup parameter allows the user to indicate which file extensions will be recognized as acceptable part program files for download by the link software and will be viewed at the control.
Page 391: Files
Phoenix Link Files The Files setup parameter allows the user to indicate which file extensions will be recognized as acceptable part program files for download by the link software and will be viewed at the control. Once a file has been successfully saved on the control, it is assigned the “txt” file extension for use internally on the control.
Page 392: Add To Files
Phoenix Link Add to Files The Add to Files feature allows the user to add to the list of acceptable part program types to be viewed at the control. Up to four file types (extensions) may be added to the default .txt extension. A checkmark () located before a file extension will indicate which file extension will be placed onto any part file being uploaded to the host.
Page 393: Settings
Phoenix Link Settings Allow M65 Auto Reload Selecting the M65 Auto Reload Feature allows part programs to be partitioned into smaller part programs separated by the M65 code. During the download, the control will download the individual sections of the part program and allow the operator to execute that section of the part. When that section of the program has been completed, the next section of the program will be automatically downloaded for execution.
Page 394: Control Monitoring
Phoenix Link The Remove Control feature is used to remove a control from the list of controls that the host PC will communicate with. Control Monitoring When enabled, the Control Monitoring feature allows the user to view control status at the host PC. Status for File Name, position, cut mode and cut information is displayed.
Page 395: Installation
Phoenix Link Installation Below is an item list to outline the step by step procedure for the communication setup of the control and installation of the Phoenix Link Communication software: Disclaimer of Warranty: This link software and accompanying written material (including instructions for use) are provided “as is”...
Page 396: Change Master Folder
Phoenix Link Any part programs to be viewed and downloaded at the control would be placed here. Only the sub folders Workfile 1 and Workfile 2 and the program files located within them will be viewed at the control. Change Master Folder If the host computer currently has existing part programs and folders, the Link software may be configured to operate with the current folder names.
Page 397: Operating Multiple Links
Phoenix Link The Master file may now be changed from the current folder to the selected folder by typing in the selected path. Select OK to accept the change. The same procedure would also apply when selecting a master folder located on a network. For example, if the folders which contain the part programs are currently located in a folder named “Jobs”...
Page 398 Phoenix Link In the target command line example below, “Table1” has been added to the end of the command line to indicate the Link will be specific to communications with Table 1. This “table” information, added to the Target command line, will then be noted in the title bar of the Link window.
Page 399: Hardware
Phoenix Link Continue to configure each additional Link for communication to each control. The separate Link files may be configured to point to the same or different master parts folders. Hardware Note: It is suggested for the purpose of establishing the proper setup of communications, that the control be placed next to the host computer and connected via a short communication cable.
Page 400: Operating Phoenix Link
Phoenix Link 6) Test the host computer‟s selected serial port through the “Test Port” feature of the Link software as outlined in the Phoenix Link software overview. 7) Connect the control to the host computer‟s selected communications port with the appropriate cable or modem system.
Page 401: Unable To Open Port (Control)
Phoenix Link Unable to Open Port (control) The selected communications port could not be opened. The wrong port has been selected or the communications port has failed. Unable to Open Port (host) The selected communications port could be opened. The wrong port has been selected, the communications port has failed or another software application is using the port.
Page 402 Phoenix Link...
Page 403: Sensor Thc
Sensor™ THC Sensor THC Sensor Torch Height Control Overview Sensor™ THC is a proprietary Automated Torch Height Control system that is designed specifically for use with your shape cutting control. Sensor™ THC utilizes the most current technology available to provide superior plasma cut performance with unmatched ease of use. During the plasma cut process, variations in the distance between the torch tip and the cut material will affect the cutting arc voltage and ultimately, the quality of the cut.
Page 404: Cut Setups
Sensor™ THC Cut Setups THC Voltage Offset The THC Voltage Offset Parameter is used to offset the individual Sensor THC™ Arc Voltages from the master set Arc Voltage. This allows the individual THCs to be adjusted to compensate for consumable wear and obtain optimum cut quality. Note: The THC Voltage Offset parameter may be automatically adjusted using the Volts per Minute parameter of the Change Consumable feature.
Page 405: Plasma Setups
Sensor™ THC Plasma Setups Test lifter soft key will be available to test the IHS function. Test Lifter Pressing the Test Lifter soft key will command the torch lifter to lower to the plate, sense the plate and retract to the pierce height...
Page 406: Retract Delay
Sensor™ THC Press the Timing Diagram soft key to view the timing diagram from setups. Retract Delay The Retract Delay Parameter is used to specify the amount of time delay that the used between the cut off and the torch retract. Auto Voltage Set When enabled, the Auto Voltage Set feature is used to sample the Arc Voltage being generated when cutting at a specific cut height.
Page 407: Voltage Control
Sensor™ THC Voltage Control This setup parameter allows the operator to select the Sensor THC to operate in Manual or Automatic mode. Manual mode will disable the torch height control, allowing the torch to cut at the specified cut height and voltage. Automatic mode allows the THC to command the torch up and down to maintain the voltage at the specified arc voltage set point.
Page 408: Nozzle Contact Ihs
Sensor™ THC Nozzle Contact IHS This parameter would be set to ON to select the Sensor THC to use Contact Sense to detect the plate during the IHS cycle. It is recommended that Nozzle Contact Initial Height Sense be used when cutting light gauge material to prevent plate deflection.
Page 409: Marker Setups
Sensor™ THC Marker Setups Test lifter soft key will be available to test the IHS function. Test Lifter Pressing the Test Lifter soft key will command the torch lifter to lower to the plate, sense the plate and retract to the pierce height Purge Time Specifies the time delay from torch ignition until motion is enabled.
Page 410: Sample Voltage
Sensor™ THC Sample Voltage When enabled, the Sample Voltage feature is used to sample the Arc Voltage being recorded when cutting at a specific cut height, then that Arc Voltage value will be used when cutting the part instead of a predetermined Arc Voltage. Set Arc Voltage The operator may input the desired Arc Voltage for the material being cut.
Page 411: Skip Ihs Within
Sensor™ THC Skip IHS Within To increase cutting productivity , the Skip IHS Within feature is used to disable Initial Height Sense at pierce points if it falls within the selected distance. The distance is measured from the end point of the cut segment to the next pierce point.
Page 412: Process Watch
Sensor™ THC Process Watch Input/Output In addition to the standard I/O options, the Watch window may be configured to include the status of the voltage tracking for the Sensor™ THC. This will indicate when the automated voltage tracking has “Locked On” and is adjusting the torch height based on voltage. Position The Sensor™...
Page 413: Main Cut Screen
Sensor™ THC Main Cut Screen Automatic THC Mode While at the main cut screen, when cutting with the Sensor™ THC in Automatic mode, three new soft keys will become available to manually increase and decrease the Arc Voltage for the cut and to switch to Manual mode.
Page 414: Sensor Thc Setup
Sensor™ THC Sensor THC Setup The following outlines operational setup for Sensor™ THC. Analog Input The Sensor™ THC requires that additional inputs, outputs and analog voltage be brought in to the control to monitor the process. These signals are communicated to the control through an analog input card that has been installed into the control.
Page 415: Sensor Thc Axis Setups
Sensor™ THC Sensor THC Axis Setups The THC Axis screen is designed specifically for use with the Sensor™ THC. Note: for proper operation, Sensor THC encoder counts should be approximately 20, 000 counts/ inch. Stall Force The Stall Force Parameter allows the user to select the amount of Following Error (inches / mm) to be used as the motion limit when Homing or performing manual IHS / plate sensing.
Page 416 Sensor™ THC Note: If the “Home to Hard Stop Current Limited” option is selected, the CNC Nozzle Contact Enable Output should be connected to the Current Limit Input of the amplifier to reduce torque during homing. The CNC Nozzle Contact Sense Input is used during Sensor™ THC Homing as the Home Switch Input if the “Home to Switch”...
Page 417 Sensor™ THC THC Speeds THC Acceleration Rate This parameter allows the operator to set the acceleration rate for smooth and stable movement of the Sensor™ Torch Height Control. The higher the acceleration rate, the quicker the THC will get up to speed.
Page 418: Thc I/O
Sensor™ THC THC Slow IHS Speed The THC IHS Speed is used to retract the torch after the plate has been sensed. The torch will retract at this speed until the contact sense is lost. This determines the exact distance to the plate, regardless of any flexing of the plate.
Page 419 Sensor™ THC Sensor THC Part Program Support Sensor™ THC offers the ability to configure THC setup parameters through part program codes. The following parameters are available for use using EIA-274D G59 codes: Arc Voltage Pierce / Start Time Pierce/ Start Height Factor Cut / Mark Height Setup is obtained using the following format.
Page 420 Sensor™ THC...
Page 421: Command Thc
Command THC ® ® The Command THC from Hypertherm is an automated Torch Height Control system which adjusts the distance between the Plasma torch and the work surface for improved cut quality. Once enabled ® in password protected setups, operational parameters for the Command THC may be configured at ®...
Page 422: Purge Time
Command™ THC Test Cycle ON/OFF ® Pressing the Test Cycle ON/ OFF soft key allows the operator to select to operate the Command ® THC in Test mode. In Test mode, the Command THC will complete the cycle without firing the torch. Test Lifter Pressing the Test Lifter soft key will command the torch lifter to lower to the plate, sense the plate and retract to its pierce height.
Page 423: Creep Time
Command™ THC Creep Time Specifies the amount of time after piercing the part that the torch travels at creep speed. Creep Speed is determined by a setup parameter in the Speed Setup Screen and is a percentage of the programmed cut speed. After this time, the control accelerates to full cut speed. Arc Off Time Specifies the amount of delay to allow prior to indicating a lost cut signal.
Page 424: Set Arc Current
Command™ THC Set Arc Current The Set Arc Current feature allows the user to set the arc current at the plasma supply. This feature uses the “Set Current BCD” output from the control to activate the BCD inputs at the plasma supply. EIA RS-274D part program code G59 Vvalue Fvalue for setting current is supported.
Page 425: Main Cut Screen
Command™ THC Auto Kerf Detect The Auto Kerf Detect feature reduces the possibility of the torch diving into the plate. When enabled, the THC will detect sudden changes in arc voltage when crossing a kerf path and will freeze the THC. Main Cut Screen Automatic THC Mode ®...
Page 426: Manual Thc Mode
Command™ THC Manual THC Mode ® While at the main cut screen, when cutting with the Command THC in Manual mode, two new soft keys will become available to manually raise and lower the torch cut height. Extend When pressed during the pierce cycle, this soft key extends the pierce timer until it is stopped either by a Set-Now or Release soft key press.
Page 427: Diagnostics
Command™ THC Diagnostics ® The current Command THC Interface and Real Time Revision Levels will be displayed at the Control Information screen when enabled. Command THC Machine Interface ® Warning! Configure the port for RS-422 operation before connecting to the Command THC.
Page 428 Command™ THC...
Page 429: Motion Overview
Motion Overview Motion Overview General Motion Theory – Servo Loop Control The following is intended to assist customers / control system users in better understanding motion theory. Note: It is highly recommended that any system tuning be performed by qualified service technician as incorrect tuning may cause damage to the system or personal injury.
Page 430 Motion Overview Typical Velocity and Position Loop System Current Error Signal Position Velocity Current Current Amplifier Loop Loop Loop Servo Motor    Current Position Velocity Command or Command Command Velocity Error Signal Signal Current Feedback Tachometer Velocity Feedback Signal Encoder The Motion Command starts as Digital Output within the control and then is converted to a +/- 10VDC Analog Output for use by the motors.
Page 431 Motion Overview As there is a direct relationship between the rotation of the motor shaft, the Encoder Pulses and the distance of motion traveled (when the motor shaft turns) the control is able to calculate distance by counting the encoder pulses received, thus closing the Position loop.
Page 432 Motion Overview circular motion is commanded, an oval or elliptical motion will result as one axis out performs the other. 1c) What is a Position / Servo Error? A Position Error or Servo Error occurs when the distance between the ideal motion position and the actual motion position exceeds a pre-defined Servo Error tolerance value.
Page 433 Motion Overview Determining Maximum Machine Speed The following information is used to establish the proper value for determining max machine speed. Multiply the max RPM of the motor by the number of inches of travel per revolution to get the resulting Maximum Machine Speed in Inches per Minute.
Page 434 Using the internal velocity loop with a current loop amplifier can result in higher static stiffness, smoother machine motion, and less overshoot. 4) Recommended Tuning Procedures for Hypertherm Automation Motion Controls Using the information previously provided as a core understanding of the position loop process, we can now look at tuning motion for the desired motion performance.
Page 435 Motion Overview It is important to note that some following error is desirable, following error terms should be nearly the same from one axis to another, and the polarity of the following error term must be the same as the direction of travel.
Page 436: Motion Tuning Watch Windows
Motion Overview Motion Tuning Watch Windows Position and Following Error may be displayed.
Page 437 Motion Overview Command Voltage allows the user to view directional motion command voltage being sent to the amplifier for velocity type drives. This displayed voltage also equates to current being commanded for motion in current type drives. Peak voltage can be displayed for a specified amount of time.
Page 438: Sercos Interface Overview
Motion Overview SERCOS Interface Overview The acronym “SERCOS” refers to SErial Real time COmmunication System servo drive interface. This approach to communication with the drive amplifiers is performed through use of a fiber optic ring and would replace the traditional +/- 10VDC analog output motion control card with a new fiber optic driver card.
Page 439: Ascii Codes
ASCII Codes ASCII Codes This appendix provides the 128 ASCII codes (American Standard Code for Information Interchange) as defined by ANSI (American National Standards Institute) Standard X3.4-1977. Control Codes Character Name Description Null Start of Header Start of Text End of Text End of Transmission Enquiry Acknowledge...
Page 440: All Codes
ASCII Codes All Codes Symbol Symbol Symbol < > “ & „  „...
Page 441: Program Codes
Program Codes Program Codes EIA RS-274D The control supports EIA RS-274D part programs. An EIA RS-274D program lists the sequence of Lines, Arcs, Speeds, Kerf and I/O functions used to create a part. While the user is free to program in ...
Page 442 Program Codes EIA CODE DESCRIPTION G41 D1-200 Enables Left Kerf using a Kerf Table variable G42 D1-200 Enables Right Kerf using a Kerf Table variable G43 D1-200 Sets the current Kerf value via the Kerf Table using prior set Left / Right Kerf G59 D1-200Xvalue Sets Kerf table variable from 1-200 G59 Vvalue Fvalue...
Page 443 Program Codes EIA CODE DESCRIPTION Process Select “T” where T value selects the process M36 Tvalue 1- Plasma 1 2- Plasma 2 3- Marker 1 4- Marker 2 5- Laser Select Station “T” where T = 1 through 20 M37 Tvalue (1-20) Deselect Station “T”...
Page 444: Mapped Eia Codes
Program Codes EIA CODE DESCRIPTION M308 Assigns the current X/Y position to Home Position 8 M309 Assigns the current X/Y position to Home Position 9 M310 Assigns the current X/Y position to Home Position 10 M311 Assigns the current X/Y position to Home Position 11 M312 Assigns the current X/Y position to Home Position 12 Mapped EIA Codes...
Page 445: Unsupported Eia Codes
Program Codes EIA CODE DESCRIPTION MAPPED TO M70T02 Marker Offset 2 Off M71T02 Marker Offset 2 On M70T03 Marker Offset 3 Off M274 M71T03 Marker Offset 3 On M275 M70T04 Marker Offset 4 Off M276 M71T04 Marker Offset 4 On M277 M70T05 Marker Offset 5 Off...
Page 446: Eia Comments
Program Codes EIA CODE DESCRIPTION G211 Incremental Line In3 G212 Incremental CW Arc In3 G213 Incremental CCW Arc In3 G221 Absolute Line In2 G222 Absolute CW Arc In2 G223 Absolute CCW Arc In2 G231 Absolute Line In3 G232 Absolute CW Arc In3 G233 Absolute CCW Arc In3 G240...
Page 447: Essi
Program Codes ESSI The control supports ESSI part programs as defined by the International Standards Organization in ISO 6582. An ESSI program lists the sequence of Lines, Arcs, Speeds, Kerf and I/O Functions used to create a part. While the user is free to program in ESSI using a standard text editor, it is ...
Page 448 Program Codes ESSI CODE DESCRIPTION MAPPED TO EIA 11+7 Marker Offset 7 On M283 12+7 Marker Offset 7 Off M282 11+8 Marker Offset 8 On M285 12+8 Marker Offset 8 Off M284 Enable Marker 2 Disable Marker 2 Marker Offset 2 On Marker Offset 2 Off No Mirror, No Rotate G99 X1 Y0 I0 J0...
Page 449: Unsupported Essi Codes
Program Codes ESSI CODE DESCRIPTION MAPPED TO EIA Output 1 On O1 S1 Output 1 Off O1 S0 Output 2 On O2 S1 Output 2 Off O2 S0 Output 3 On O3 S1 Output 3 Off O3 S0 Output 4 On O4 S1 Output 4 Off O4 S0...
Page 450: Essi Comments
Program Codes ESSI Comments Comments may be placed in to the part program to be displayed on screen and viewed by the operator. The comment line must first be preceded by a program stop command (EIA M00 code or ESSI 0 code). ESSI Example: 0 –...
Page 451: Advanced Feature Codes
Program Codes Advanced Feature Codes Kerf Table Code Description G59 D1-200Xvalue Sets kerf table variable from 1-200 G41 D1-200 Enables Left Kerf using a Kerf Table variable G42 D1-200 Enables Right Kerf using a Kerf Table variable G43 D1-200 Changes current kerf value via Kerf Table using previously set Left or Right kerf Tilt / Rotator Part Codes Code...
Page 452: Station Selects
Program Codes Station Selects Stations (Lifter / THCs) may be selected / de-selected using a EIA-274D program code with the following format. Code Description M19 Tvalue Cancel All Station Selections M37 Tvalue Select Station 1-20 (Tvalue) M38 Tvalue De-Select Station 1-20 (Tvalue) Additionally, these Station Select program codes may be overridden using the user selected THC inputs to the control.
Page 453: Automatic Torch Spacing
Program Codes Automatic Torch Spacing The Automatic Torch Spacing feature uses codes within the part program, and designated outputs, to perform precise positioning of individual torch stations for multi-torch cutting processes. This Feature must be enabled in Machine Setups for use. The Auto Torch Spacing Override feature in Cutting Setups must also be enabled.
Page 454 Program Codes 3) Clamp and Unlock all carriages and G00 index inward on transverse (optional command - may used to space all stations away from edge / OT switch of machine) 4) Lock and Unclamp all and G00 index to space first station (remember-first station has no clamping/locking on board) Gantry Cutting...
Page 455: Automatic Torch Spacing Program Codes
Program Codes Automatic Torch Spacing Program Codes Code Description Unclamp / Unlock All Stations Unclamp / Lock All Stations Clamp / Unlock All Stations Clamp / Unlock „T” Station, where T = 1 through 19 M34Tvalue Clamp / Unlock All Stations Mirror Clamp / Unlock Mirror “T”...
Page 456: Sensor Thc Part Program Support
Program Codes Sensor THC Part Program Support Sensor™ THC offers the ability to configure THC setup parameters through part program codes. The following parameters are available for use using EIA-274D G59 codes: Arc Voltage Pierce / Start Time Pierce/ Start Height Factor Cut / Mark Height Setup is obtained using the following format.
Page 457: Sub Parts
Program Codes Sub Parts The Sub Parts feature allows the user to call and execute a separate part file within a part program using a simple line of text. To configure a subroutine part for use, the user must first create a folder on the control hard drive named “SUBPARTS”.
Page 458 Program Codes When executed, the example program provided above would be represented as the original part plus the additional Sub Part, including the programmed traverse. Note: Sub Parts may also contain other Sub Parts. After being translated by the control, the final text of the part will contain the complete text of the original part and Sub Part.
Page 459: Marker Font Generator
Program Codes Marker Font Generator The Marker Font Generator feature may be used to label or identify parts with a marking devise prior to cutting. This is accomplished by use of a simple command string within the part program code to call existing text characters (fonts) and execute marking of the selected text.
Page 460: Internal Fonts
Program Codes To improve the ease of use for the part program designer and control operator, the Marker Font Generator feature will always insert a traverse segment to return to the original start point at the beginning of the marking text. Internal Fonts The internal fonts located within the control software are 1”...
Page 461: Custom Fonts
Program Codes Font programs may be saved on the control hard drive by creating a folder labeled “Fonts” through the “Save to Disk” feature and saving the font programs within this folder. Remember, if a corresponding part file to text requested is not found at the selected source location, the internal font file will be used.
Page 462: Serial Messaging
Program Codes Serial Messaging The Serial Messaging feature may be used to pass commands embedded within a part program through a selected serial port to an external device. Both RS-232 and RS-422 are supported. TCP/ IP protocol is not supported at this time. Overview Serial Messaging has a fairly basic communication protocol that has three simple formats to send ASCII codes as command strings.
Page 463: Baud Rate
Program Codes After enabling Messaging, the flow control parameters to communicate with the external device will then need to be selected. The user may also select how messaging is handled for the Jogging Forward/Backward on Path. Additionally, the Retry on Time Out and Time Out parameters are available .
Page 464: During Jog On Path
Program Codes During Jog on Path The user may select whether messages will be sent when jogging Forward or Backward on Path while at the Pause screen. Note: All messaging will stop when the Stop Key has been pressed or the Remote Pause input becomes active.
Page 465: Message Information
Program Codes Message Information The format of this command code is outlined as follows: >20+Format+Delay Time/Time Out<Message) EIA Example: Message Command Type >20< Direct message with Delay >21< Direct message without Delay >22< Message that requires Acknowledge (see Message Command Type below) Optional Format Value This optional Format value allows the user to add Line Feed and Carriage Return commands, etc.,...
Page 466: Message Command Type
Program Codes Message Command Type >20< This command delays the part program until all bytes have been transmitted, then optionally waits the Delay Time, if specified. >21< A message is sent concurrent to execution of the part program and no delay is encountered. No acknowledge is required.
Page 467: Optional Format Character Assignments
Program Codes Optional Format Character Assignments Value Assignment No Special Assignment (Must be used in the format location is a Delay is required but no Format options are required). Append a Carriage Return (<CR> = Hex value OD) and a Line Feed (<LF> = Hex Value0A) Append an “Exclusive OR”...
Page 468: Non - Printing Characters
Program Codes Non – Printing Characters Non Printing Characters are supported through use of a pair of two printing codes to equal the non- printing code. This pair of characters is retained in the program code but sent as single 8-bit code when transmitted.
Page 469: Non Printing Character Table
Program Codes Non Printing Character Table ASCII codes less than Hexidecimal 20 Code Code Code Code &@ &H &P &X &A &I &Q &Y &B &J &R &Z &C &K &S &[ &D &L &T &\ &E &M &U &] &F &N &V...
Page 470 Program Codes...
Page 471: Automated Plasma Interface
The following information outlines features relates to automated plasma supply functions and diagnostics. These systems require communication between the CNC and the relevant plasma power supply. HPR and HD4070 Interface Hypertherm Automation controls offer the additional option of interfacing directly to Hypertherm‟s ® ® HPR and HD4070 HyDefinition Power Supplies for setup.
Page 472: Cut Chart
Automated Plasma Interface Cut Chart The Cut Chart Database (cut process parameters) transmitted to the power supply is based on the following eight process variables. Material Type The Material Type, such as Mild Steel, Stainless Steel or Aluminum, may be selected. Current Settings The appropriate current setting for the material thickness and material type may be selected.
Page 473: Kerf
Automated Plasma Interface Kerf Specifies the amount of kerf (cutter compensation) that will be applied to the current part program. Set Arc Voltage The operator may input the desired Arc Voltage for the material being cut. Cut Height The Cut Height setup parameter is used to select the desired cut distance from the plate. Pierce Height The Pierce Height setup parameter is used to select the desired Pierce Height.
Page 474: Save Cut Charts
Pressing the load Cut Charts soft key allows the user to load the factory default database files which are supplied by Hypertherm in a Text file (.txt), user files (.usr) or factory files (.fac) from Diskette or USB memory stick.
Page 475 Automated Plasma Interface Change Consumable When the power supply link feature has been enabled, consumable data information may be viewed at the Change Consumable screen.
Page 476: I/O And Diagnostics
Automated Plasma Interface I/O and Diagnostics Power supply I/O and remote diagnostics screens are accessed through the standard Diagnostic screen after serial link communications has been established. Status for the supply Software Revisions, Gas Pressure, Usage, I/O and Remote tools will be available. Information Status items for the supply are available at the Information Screen.
Page 477: Hd4070 Diagnostics
Automated Plasma Interface HD4070 Diagnostics Test Preflow Pressing the Test Preflow Softkey performs the Test Preflow Gases feature at the power supply. This feature is used to set the inlet gas pressures under normal flow conditions to the recommended level. Test Cutflow Pressing the Test Cutflow softkey performs the Test Cutflow Gases feature at the power supply.
Page 478: Inputs
Automated Plasma Interface Inputs...
Page 479: Inputs
Automated Plasma Interface Inputs...
Page 480: Outputs
Automated Plasma Interface Outputs...
Page 481: Outputs
Automated Plasma Interface Outputs Note: Similar to the standard Output Diagnostic screen, the output screen shows the current status of the listed supply outputs. Note: Outputs for the supply cannot be activated through the diagnostic screen. Serial Communication Interface RS-422C Connections to HPR™ CNC Interface Control (male) Supply (male) Signal Name...
Page 482: Multiple Supplies
Automated Plasma Interface Multiple Supplies The Serial Communication Link supported by the CNC can also be extended to multiple power supplies. This unique feature is implemented through the use of the serial link and I/O points. It is assumed that the all systems are configured similarly and will be used simultaneously. If any of the selected power supplies has a fault, the fault must be cleared before the cut can begin.
Page 483 Automated Plasma Interface RS-422 Multidrop Interface to Multiple power supplies HD4070 #1 CNC Controller Interlock ID = 0 Interlock Determined Cut Sense 1,2 Transfer by DIP switch Rdy to Fire 1, 2 Ready to Fire Hold Ignition Plasma Sync Reduce Current Corner Hold Plasma Start 1, 2 System Start...
Page 484: Hpr And Hd4070 Part Program Support
Automated Plasma Interface HPR and HD4070 Part Program Support The same Cut Chart data which is used at the Cut Chart setup screen may also be used within a part program to configure the power supply for use. This code is used to select the set point for each variable.
Page 485 Automated Plasma Interface V507, 517, 527, 537 – Material Thickness 16 = .048” & 1.2mm 31 = 3/8” & 10mm 1 = None 32 = 7/16” & 11mm 2 = 28GA 17 = 16GA 3 = .015” & .38mm 18 = .060” & 1.5mm 33 = 1/2”&...
Page 486: Hd3070 Auto Gas Interface
Automated Plasma Interface HD3070 Auto Gas Interface ® This section outlines information specific to Hypertherm‟s HD3070 Auto Gas Interface. The Auto Gas screen is available from the Cut Types screen. Note: The Auto Gas feature must first be enabled at the Special Password screen and is designed for use with the six valve autogas console only ®...
Page 487: Load Data
Automated Plasma Interface Load Data Pressing the Load Data softkey will allow the operator to Load stored Autogases setting from diskette, USB memeory or hard drive for use. If you save the data, a file is created with G59 codes with the selected valve settings. Here is an example of the data file where all percentages are set to zero.
Page 488: Hd3070 Auto Gas I/O
Automated Plasma Interface HD3070 Auto Gas I/O ® The Interface to the HD3070 Auto Gas console is made through use of Single Ended and BCD (Binary Coded Decimal) inputs. The BCD style of interface allows for exact settings by use of multiple inputs being active at any time.
Page 489: Fineline Overview
Automated Plasma Interface FineLine Overview Hypertherm Automation controls offer the additional option of interfacing directly to INNERLOGIC‟s FineLine Power Supply for setup via a user selected RS-422 serial port. This advanced feature transmits all necessary power supply settings from the control directly to the FineLine power supply configuring it for use.
Page 490: Cut Chart
Automated Plasma Interface Access to the FineLine Cut Chart data is available from the Plasma Cut Types or Marker Cut Types screen using the shift key, as indicated below. Note: Screen information will vary depending on THC selection. Cut Chart The Cut Chart Database (cut process parameters) transmitted to the power supply is based on the following eight process variables.
Page 491: Material Thickness
Automated Plasma Interface Material Thickness The desired material thickness may be selected. The following are the Cut Process parameters within the database which are used to configure the power supply. Appropriate parameter information is transmitted to the power supply. 1) Material Type – Mild Steel, Stainless Steel, Aluminum, or Mild Steel (Cold Rolled). 2) Thickness 3) Set Current 4) Pierce Delay...
Page 492: Reset Process
Pressing the load Cut Charts soft key allows the user to the factory default database files which are supplied by Hypertherm as a user files (.usr) or factory files (.fac) from Diskette or USB memory stick. It is recommended that the Database be updated through the control rather than the Power Supply if the serial communications link is enabled.
Page 493: Change Consumable
Automated Plasma Interface Change Consumable When the FineLine feature has been enabled, consumable data information may be viewed at the Change Consumable screen.
Page 494: Fineline Part Program Support
Automated Plasma Interface FineLine Part Program Support The same Cut Chart data which is used at the Cut Chart setup screen may also be used within a part program to configure the FineLine for use. This code is used to select the set point for each variable. It is not necessary to have a line of code for each Cut Chart variable within a part program.
Page 495 Automated Plasma Interface Variable Value (continued) V507, 517, 527, 537 – Material Thickness 16 = .048” & 1.2mm 31 = 3/8” & 10mm 1 = None 32 = 7/16” & 11mm 2 = 28GA 17 = 16GA 3 = .015” & .38mm 18 = .060”...
Page 496 Automated Plasma Interface...
Page 497: Serial Ports
Serial Ports Serial Ports Both serial ports provided are shipped in the RS-232C wiring configuration. To change either port to an RS-422 configuration requires changing a jumper setting on the Serial Isolation Board located inside the control on the back panel. Simply locate the appropriate jumper for the desired port at the bottom of the board and move the jumper from the RS-232C position to the RS-422 position, which is clearly marked on the board.
Page 498: Rs-232C Connections To Host Pc With 25-Pin D-Type Connector
Serial Ports RS-232C Connections to Host PC with 25-pin D-type connector Host PC Control Signal Name DB-25 Pin Signal Name DB-9 Pin Shield Shield Common Common Control RS-422 DB-9 Pinout Signal Name Description Shield Chassis Ground TxD- Transmit Data - to External Device RxD- Receive Data - from External Device TxD+...
Page 499: Serial Port Jumpers
Serial Ports Serial Port Jumpers The following Jumper selections for proper operation of the Rev D serial communication card. Jumper Settings Location Designation Description Port A Multidrop . Port B Multidrop AHST Port A Host BHST Port B Host Port A Termination Resistor Port B Termination Resistor RS-232 / RS-422 RS-232 / RS-422 selection jumper...
Page 500: Rs- 232 / 422 Configuration
Serial Ports RS- 232 / 422 Configuration The jumpers on J9 and J10 would be placed in position for RS-232 or RS-422 for operation on the appropriate port. Selection may very slightly depending on control type. Serial Isolation card ( selected models) BHST AHST RS-232...
Page 501: Automatic Dxf Import
Automatic DXF Import DXF Import Overview Hypertherm Automation controls offer two styles of automated DXF import. The first DXF feature allows the CAD designer to prepare the DXF file with a specific format that includes the location of pierces, pierce order and direction. When loaded into the control an EIA format part program will be created for use at the control.
Page 502: Raw Dxf Files
DXF Import Raw DXF Files If the DXF file is detected as having no pierce information, the operator will be given the option to use a Hyper DXF fully automated translation tool to import the file and add lead in and lead out information.
Page 503: Angle
DXF Import Angle Angle in degrees for lead in or lead out may be selected. Auto Position Lead In When selected, the software will attempt to find a suitable corner to position the lead in. Auto Corner Align Lead In When selected, the software will attempt to find a suitable corner to position the lead in.
Page 504: Prepared Dxf Files
DXF Import Prepared DXF Files The DXF Translator software is designed to allow the control to load and translate into an EIA format part program a DXF style drawing created in Autocad™ or Autocad LT™. For the control to load and understand the CAD file, certain guidelines must be adhered to when creating the drawing.
Page 505 DXF Import Example: If the Lead-in and Lead-out were made up as additional line segments added to the top and side line segments, additional text would be required to indicate which direction the next line segment should take as part of the part program. Example: In this example, the Letter “R”...
Page 506 DXF Import be cut. Since the Lead-in and the first cut segment have already been executed the Lead-out segment would be the only segment left available. Comments:  There should be nothing on the Cut Layer except Lines, Arcs, Circles and Text / Directional commands.
Page 507: Microedge
MicroEdge™ MicroEdge Overview MicroEDGE™ The MicroEDGE™ PC based motion control ® from Hypertherm Automation is specifically for the metal cutting industry. This control package provides a unique combination of flexible table configurations, expandable features and an unparalleled ease of use.
Page 508: Keyboard Layout
MicroEdge™ Keyboard Layout Typical Keyboard Layout Keyboard Functions Function Keys F1-F8 are equivalent to the soft keys on the display screen. Function Key F9 is equivalent to the START key. Function Key F10 and Pause Key are equivalent to the STOP key.
Page 509: Machine Interface
Many standard device drivers are located in the C:\CABS or C:\CABS\I386 folders. Machine Interface The MicroEDGE™ shape cutting control is an extremely versatile product offering up to four configurable axes of motion, configurable I/O locations and a convenient table interface for ease of installation.
Page 510: I/O Configuration
Please refer to the Ports Information section of the Installation Guide for additional information on configuration of Serial ports for communication. Note: Serial ports for the MicroEDGE are not optically isolated. Appropriate grounding or after market port isolator or protocol converter to add optical isolation is recommended.
Page 511: I/O Interface
MicroEdge™ I/O Interface Connecting single ended I/O to the control. These examples assume a +24V power supply has been connected across pins 34 and 36 of the control, or that the optional internal +24V power supply has been installed. Output tied to external Cut On...
Page 512 MicroEdge™ Single Ended I/O Pinout The Single Ended I/O offers 12 outputs which are rated at 24VDC for up to 1-amp loads and 12 inputs rated for 24VDC. Description Input 1 Torch Up Sense Input 2 Torch Down Sense Input 3...
Page 513: Drive/Encoder Connector
MicroEdge™ Drive/Encoder Connector The Drive/Encoder connector is a reverse sex circular CPC connector from AMP. This connector was specifically chosen for its rugged industrial design and its metal insulation characteristics for EMI/RFI noise immunity. NOTE: For optimum noise immunity, cable shields may be tied externally to the control enclosure or to the metal AMP connectors.
Page 514: Drive/Encoder Pinout
MicroEdge™ Drive/Encoder Pinout Description Encoder Power Supply Input (+5V or +12V*) Encoder Power Supply Common Encoder Power Supply Shield *NOTE: For Rev A + B MCC‟s +12V Encoders require a switch to be set on the interface board. X Axis...
Page 515: Thc And Joystick Interface
MicroEdge™ THC and Joystick Interface MicroEdge® has dedicated connectors for THC 1, THC and Joystick / Speedpots. Series 1 PCI Analog Card Note: The Analog Card will be designated as PCI-AIC Rev A in the Control Information Diagnostic screen. Board Marking PCI Analog 1 Part # PCBS-0074...
Page 516: Joystick
MicroEdge™ Joystick Pin # Designation Description Input 1 Joystick UP Input 2 Joystick DWN Input 3 Joystick LT Input 4 Joystick RT Common Common Analog Input 3 + Speed Pot 1 Analog Input 3 – Speed Pot 1 Analog Input 4 + Speed Pot 2 Analog Input 4 –...
Page 517: Sensor™ Thc
MicroEdge™ Sensor™ THC This section refers to following hardware configuration. Note: The Analog Card will be designated as Rev 0 in the Control Information Diagnostic screen. Series 1 PCI Analog Card (Board Marking PCBS-0073) Part # PCBS-0074 Series 3 Voltage Divider Card...
Page 518: Control & Cable Pinout For Sensor™ Thc
MicroEdge™ Control & Cable Pinout for Sensor™ THC I/O Configuration Type “P” Note: A 9C Amp connector is provided on the back of the control (I/O Type “P”) for interfacing. Control 9C Divider J2 Analog Pin # Description Pin #...
Page 519: Calibration
MicroEdge™ Calibration Series 1 Analog Card Note: The Series 1 Analog Card will be designated as Rev 0 in the Control Information Diagnostic screen. Board Marking PC-012-1098 Rev. B Part # PCBS-0010-B After the voltage divider card and control cabling have been connected, the system is ready to be calibrated for use.
Page 520 MicroEdge™...
Page 521: Edge Ti
Servo Amplifiers and configurable I/O. Use of built in relay contacts for I/O increases interface options and minimizes external interface components. Hypertherm Automation PC based CNC controls shape cutting industry utilize...
Page 522: Machine Interface
Edge Ti™ Machine Interface The information provided here is the basic information for connection of the shape cutting control to the cutting table. Each machine interface will vary slightly based on the cutting table configuration and features. Additionally, I/O pinout information may vary slightly based on the configuration of the selected I/O and their locations.
Page 523: I/O Configuration
Edge Ti™ I/O Configuration The Edge – Ti provides several options for I/O interfacing with built in circuitry providing interface flexibility and reducing the need for external components. Inputs are through optoisolators and outputs are through relays. Contacts for both normally closed and normally open outputs are available for use.
Page 524: I/O Interface
Edge Ti™ Switch SW1-3 I/O Interface The following illustration shows the details of connecting the I/O to common circuitry. All outputs are relay contacts rated at 1 AMP 250VAC maximum Example Inputs Edge-Ti Internal Circuitry Example Outputs Inputs Outputs External Circuitry External Circuitry Dry Contact Inputs DIP Sw 1-C Closed...
Page 525: I/O Pinout
SW1-1 and SW1-2 to ON and you should not connect to inputs #11 and #12. Note that the standard Hypertherm Lifter does not use limit switches and the DIP switches SW1-1 & SW1-2 should be OFF so that inputs #11 and #12 can be used.
Page 526: I/O Setup Screen
Edge Ti™ Switch SW1-1 and SW1-2 I/O Mating Connector The I/O connector is a standard sex circular CPC connector from AMP Connector AMP 16C #206037-1 Backshell AMP #206070-1 Sockets 20-24AWG AMP #66105-3 I/O Setup Screen The I/O setup screen is used to define inputs, outputs and their logic state. Note: The input logic for the first twelve I/O would need to be inverted for Dry Contact Mode Inputs so that logic state is shown correctly for operational mode.
Page 527: Lifter Interface
DIP switches SW1-1 and SW1-2 and you should not connect to inputs #11 and #12. Note that the standard Hypertherm Lifter does not use limit switches and that the DIP switches SW1-1 & SW1-2 should be left open so that inputs #11 and #12 can be used.
Page 528: Plasma Interface
Edge Ti™ Mating Connector Use Hypertherm cable CABL-0207 or recommended 9 Pin Dsub (or equivalent) Connector AMP #205204-3 Backshell Northern Technology #C88000209 Pins AMP #1-66506-0 Cabling: Use Belden # 9540 or equivalent Plasma Interface A plasma interface is provided as standard for Edge TI. This feature is used in conjunction with a Plasma Interface Module to provide connections at the Plasma Supply.
Page 529: External Interlock
Edge Ti™ External Interlock An external interlock is provided to remotely disable servo power. Interlock Pinout Pin# Description Interlock Relay Coil +24VDC (50 milliamps maximum) Additional Notes: 1. For Servo Drive Amplifiers to operate, Pin 1 must be connected to GND Pin 2, typically through a remote mushroom type switch.
Page 530: Axes Assignments
Edge Ti™ Motor Requirements 250 Watts (each amplifier, 1,000 watts total) 70 VDC Bus 4 Amps Continuous, 6 Amps Peak (for 2 seconds) +5VDC differential encoders Brushless motors also require Hall Effect sensors phased at 120 degrees Axes Assignments Axes Axes Assignment 1 (X) Transverse or Rail...
Page 531 Edge Ti™ Additional Notes: 1. Brake output is limited to 250ma total. This output is only used on the THC vertical axis. Drive Motor Mating Connector Connector AMP #211399-1 Backshell AMP #206966-1 Sockets 16-18AWG AMP #66101-3 Cabling: Use Belden # 9552 or equivalent for brushed motor signals Cabling: Use Belden # 9553 or equivalent for brushless motor signals Encoder Pinout: Encoder +5V...
Page 532: Optional Motor Information
Edge Ti™ Optional Motor Information...
Page 533: Optional Lifter Assembly Information
Edge Ti™ Optional Lifter Assembly Information Plasma Interface Start Output +12V Output Hold Output + (contact closure) 50mA Max Hold Output - Common for 12V Output Signals Enter Here High Voltage Enter Here -Transfer Input +Transfer Input Work Connection (positive ground) Connect Negative Electrode Voltage Here.
Page 534: Plasma Interface Assembly Mounting
Edge Ti™ Plasma Interface Assembly Mounting Mount the plasma interface assembly close to the plasma power supply for easy connection of arc voltage and signal wires between the units. The unit can be mounted in any position and can be mounted directly to the back or inside of the power supply.
Page 535 Edge Ti™ Optional Lifter Assembly All Cable Connections exit top cover Torch Magnetic Breakaway All Lifter components, including Motor and Brake, are fully enclosed...
Page 536: Lifter Assembly Mounting
Edge Ti™ Lifter Assembly Mounting Mount the lifter assembly on the cutting table. The lifter should be mounted to take the maximum advantage of the vertical travel range. Typically the bottom of the lifter should be between 6 and 8 inches above the cutting table.
Page 537: Torch Breakaway Assembly
Edge Ti™ Torch Breakaway Assembly The torch breakaway (MECO-0234) should be mounted to the lifter as shown in figure below. CAUTION: The breakaway uses extremely strong magnets to clamp the two halves of the breakaway unit together. Extra care should be used when mating the two halves of the breakaway.
Page 538: Torch Mounting Block Kit
Edge Ti™ Torch Mounting Block Kit Mount the torch mounting block kit to the lifter torch breakaway assembly. See below. The mounting blocks are available in three sizes as listed.  Torch Mounting Block 1 3/4” diameter PN = MECO-0108 ...
Page 539: Grounding Requirements
Edge Ti™ Grounding Requirements WARNING! To ensure personal safety, proper operation and to reduce electromagnetic interference (EMI), the PHC system must be properly grounded. Power cord grounding The PHC control module must be properly grounded through the power cord according to national or local electrical codes.
Page 540 Edge Ti™...
Page 541: Voyager Iii
Voyager™ III Voyager III Voyager III™ Overview The Voyager III™ PC based CNC control for the metal cutting industry utilizes proprietary Graphical User Interface (GUI) and SoftMotion Technology. Voyager III provides the user with increased performance and greater operational flexibility utilizing a 15” touch screen display, 2.4Ghz Intel processor, proprietary operational software and unique SERCOS/Analog...
Page 542 Voyager™ III Voyager III incorporates a unique machine interface designed by Hypertherm Automation to convert SERCOS (Serial Real Time Communication) to a traditional analog interface. For those not familiar with SERCOS, it is a fiber optic communication ring for commanding motion and controlling I/O that is available from many drive suppliers.
Page 543: Setups
Voyager™ III Setups Drive Type The manufacturer of the SERCOS style drive being used would be selected. This allows proper operation and tuning parameters to be available. SMCC is the default setting for Voyager III. Update Rate The update rate for the ring may be selected for motion and I/O. One millisecond is the default setting for Voyager III.
Page 544: Light Level
Voyager™ III Light Level The user has the ability to adjust the intensity of the light pulses used on the fiber optic ring. This feature is used to compensate for diminished signal due to issues such as ring distance. Low is the default setting for Voyager III Drive I/O The user may select to use I/O options directly supported on the Drive Amplifier.
Page 545: Machine Interface
Voyager™ III SERCOS Drives Not Enabled and Ready. Please Check Drive are Enabled and Ready with No Errors. This status message indicates the SERCOS ring is not running due to a missing enable signal. First check that the Control Enable Disabled softkey is correct. The softkey should read DISABLE CONTROL.
Page 546 Voyager™ III Examples of possible circuits Output 24 VDC Input...
Page 547: Single Ended I/O Pinout
Voyager™ III Single Ended I/O Pinout The Single Ended I/O offers up to 48 outputs which are rated at 24VDC for up to 1-amp loads and 32 inputs rated for 24VDC as standard I/O Connector Description Output 1 Output 2 Output 3 Output 4 Output 5...
Page 548: Drive/ Encoder Pinout
Voyager™ III Drive/ Encoder Pinout Description Channel A Input Channel B Input Channel Z Input Encoder Power Output ( 5 VDC supplied as standard ) Field Common Servo Output ( 10V) Drive Enable In ( relay contact ) Field Common Channel /A Input Channel /B Input Channel /Z Input...
Page 549: Analog Connection Pinout
Voyager™ III Analog Connection Pinout Note on analog connector: For opertional flexibility, inputs and outputs have a shared logic and are provided in both positive logic (+24VDC) and negative logic (24VDC common). In this application shared I/O means that a single I/O assignment is offered at three locations. Example: Output 15 could be assigned as the I/O connector a Nozzle Contact Enable.
Page 550: Voltage Divider Card Pinout ( Series 3 )
Voyager™ III It is recommended that the Hold Ignition Input be wired to the Power Supply through an external relay from the I/O connector. Please refer to instructions from supply manufacturer for details on connection to the Hold Ignition Input. Voltage Divider Card Pinout ( Series 3 ) Part # PBS-0061 Divider PCB - 2C Connector J1...
Page 551: Sercos To Analog Conversion Card
Voyager™ III SERCOS to Analog Conversion Card I/O indicator Lights Decimal Read Out Status Indicator Lights RX Fiber Connection TX Fiber Connection Drive Address Dip Switches Programming Port Power Connector Axis Enable Lights Decimal Read Out The 7 segment display indicates SERCOS ring phases status 1-4. Additionally, the 2 decimal points in the 7 segment display indicate phase condition for the SERCOS ring and are on immediately after CNC boot up and reset.
Page 552: Address Rotary Hex Switches (For I/O Only)
Voyager™ III Address Rotary Hex Switches (for I/O only) For I/O Expansion Interface (no Axes being used): SW1 = 7, SW2 = 0 Programming Port This is for factory use only. Used when E2 code is displayed (see error codes below). Dip Switch Settings Fiber Optic Light Level: Location SW3...
Page 553: Mariner
HD4070 ® and HPR™ Plasma systems. HyDefinition unique Laser process screen directly integrates to Hypertherm‟s FASTLaser head. This product uses type “V” software. Touch Screen The 15” display used in the Mariner control is a patented IntelliTouch Surface Wave technology which provides precise drift free touch accuracy and unsurpassed clarity.
Page 554: E-Stop
Mariner™ The Mariner™ Shape Cutting Control is designed with all machine interface connections passing through the pedestal mount at the base of the enclosure. Motion and I/O are supported via the fiber optic communication ring of the SERCOS Interface™. The information contained in this section is intended to provide the basic information for connection of the Mariner™...
Page 555: Networking
XP operating system and should only be performed by qualified personnel. The Hypertherm Automation controllers are designed to work with Microsoft Windows XP based network operating systems. In each case, the control uses the Local Admin account and has the Computer Name “CNC” , User Name “administrator”...
Page 556 Networking Configuring the Network Interface (nic) There are several things that you need to be aware of in order to make the control work on the network. Setting these up will usually involve attaching a keyboard and mouse to the controller. Before you begin you need to know: A.
Page 557 Networking 7. Double Click on the network interface connected to your LAN.
Page 558 Networking...
Page 559 Networking 8. Click on Properties. 9. Scroll down to the Internet Protocol (TCP/IP) item and Double Click it. 10. If you are using a DHCP Server, then make sure that the IP address and DNS Server addresses are set to automatic. (This is the recommended mode!)
Page 560 Networking 11. If you are NOT using DHCP then you will need to carefully make these entries manually. 12. Go to the windows "Control Panel"...
Page 561 Networking...
Page 562 Networking 13. Double click on the "System" 14. Select the "Computer Name" tab...
Page 563 Networking 15. Click on the "Change" button. 16. The computer name should be listed as CNC 17. Select either Domain or Workgroup, and enter the appropriate name. The recommendation is that the controller be set up to be a member of a workgroup! If the network is Domain based, that is addressed when mapping the individual shares for file sharing.
Page 564 Networking 20. You should see a message welcoming you to the Domain! 21. If joining a Workgroup FROM a Domain you will be prompted for a username and password for someone that can remove the control from a pre-existing Domain ( ie. HTA.com ). In this case you should use User name: cnc\administrator Password: 1396 22.
Page 565 Networking attached to the network and has an appropriate address. But the control is NOT “logged onto” the network. map a connection to the “share” on the network. 24. Start the controller and use Alt-F4 to get back to the start prompt. 25.
Page 566 Networking 28. Pick the desired Driver letter and the UNC path to the desired network share, be sure that the “Reconnect at logon” box is checked. 29. When you press ok, then Finish, you may be given a prompt for a user name and password to connect with.
Page 567 Networking Hardware Considerations: If the controller was purchased from Hypertherm Automation with the networking option included, it will be shipped with a 3COM “fiber optic” network card installed. The operating system will also be setup to use DHCP to obtain the required TCP/IP address. This setup allows the controller to automatically obtain all the needed network settings when it is turned on, and connected to a network which includes a DHCP server.
Page 568 Networking Click on the “Disable” button to stop Windows from trying to service these unused adapters Select the Network adapter that is being used and double click on it.
Page 569 Networking Then Click on the “Properties” Button You will now see a screen for setting the connection properties for the adapter actually being used for the network connection.
Page 570 Networking Scroll down and select the Internet Protocol (TCP/IP) entry. Then click on “Properties” To use DHCP to assign the network parameters leave the settings set to obtain automatically. If a DHCP is NOT available, or if the intent is NOT to utilize one, then specify the needed address information.
Page 571 Networking Once the needed entries are made double check that only one network card is active and reboot the system. In some cases it may be desirable to install an alternative networking method, such as a wireless interface card. We have not tested these alternate systems here but other customers have reported some degree of success with them.
Page 572 Networking...
Page 574 Printed in the USA Rev 7.50 MANU-0053...

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