Collomix VIBA 25 Operating And Servicing Manual
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Collomix VIBA 25 Operating And Servicing Manual

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Operating and
Servicing Manual
Shaker Viba 15 &
Viba 25
Machine number:
Year of manufacture:
Edition 2.3-05

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Summary of Contents for Collomix VIBA 25

  • Page 1 Operating and Servicing Manual Shaker Viba 15 & Viba 25 Machine number: Year of manufacture: Edition 2.3-05...
  • Page 2 Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim...

  • Page 3: Table Of Contents

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim Contents 1. Layout drawings ...................3 Machine components ................3 Variants ....................4 Operator's controls ................5 2. General information ................6 Proper use.................... 6 Working principle ................. 6 3. Safety instructions ................7 Safety-relevant components..............
  • Page 4 10.6 Exploded drawings................39 10.6.1 Housing ....................39 10.6.2 Housing VIBA 15 ..................40 10.6.3 Housing VIBA 15 & VIBA 25 INOX ............41 10.6.4 Housing VIBA 25 ..................42 10.6.5 Housing VIBA 25 DOOR ................43 10.6.6 Door VIBA 15 and VIBA 15-25 INOX ............44 10.6.7...

  • Page 5: Layout Drawings

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim Layout drawings Machine components Machine components 1. Mixing table 5. Control panel 2. Manual door release 6. Door 3. Clamping plate 7. Loading shelf 4. Main switch 8. Roller...

  • Page 6: Variants

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Variants 15 I & V 25 I 25 D Edition 2.3-05...

  • Page 7: Operator's Controls

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim Operator's controls LEDs for 230 V mains voltage and 24V control voltage LCD display EMERGENCY STOP Control buttons Control buttons • OPEN the clamping unit • QUIT stand-by mode Button E •...

  • Page 8: General Information

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 2. General information Before you use the machine for the first time, please read this operating manual and the safety instructions carefully and follow the information exactly. Keep this manual safe and within immediate reach.

  • Page 9: Safety Instructions

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 3. Safety instructions For your own protection, read the safety instructions carefully and follow them exactly. Observe the electrical regulations in force at your company and those listed in this manual when you install the machine.

  • Page 10: Safety-Relevant Components

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Use only original replacement parts. Do not start the machine if any safety devices or switches are defective. Always pull out the power plug before carrying out any maintenance work.

  • Page 11: Using The Machine For The First Time

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 4. Using the machine for the first time Installing the machine – Transport notes Your VIBA Shaker is delivered in reusable cardboard packaging on a wooden pallet. Use a suitable hoist to lift the machine off the pallet. Be particularly careful with the bottom of the machine so that no bearing parts are damaged or bent.

  • Page 12: Moving The Machine

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Moving the machine The VIBA Shaker has two transport rollers at the front end of the housing. Moving the machine over short distances is thus easy and requires little effort.

  • Page 13: Operation

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 5. Operation Switching on the machine The machine is switched on with the main switch (4). Collomix Shaker init Switch-on is followed by an initialization routine. The word READY appears in the display Version X.XX...

  • Page 14: Starting The Mixing Cycle

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Starting the mixing cycle The door has to be closed to start the mixing cycle. Ready Start the mixing cycle by pressing one of the timer buttons I, II or III. The...

  • Page 15: Triggering The Emergency Stop Function

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim Triggering the Emergency Stop function Press the Emergency Stop button to switch off the machine if ever the container E 020 Emergency stop develops a leak or its handle becomes loose or some other potentially dangerous >...

  • Page 16: Program Flow

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 6. Program flow Switching on After being switched on with the main switch the VIBA Shaker first carries out a self-test and initializes the control system. For further details see chapter 6.

  • Page 17: The Service Menu

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 7. The service menu Various machine parameters such as mixing time, speed and clamping pressure can be set in the service menu. These parameters were set by the manufacturer and there is normally no need to make any subsequent changes.

  • Page 18: Operator Prompting

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Operator prompting DC-MOT ENDPOS 40 OPEN EDIT A - Menu point The title of the currently displayed menu point is shown at the top left of the display.

  • Page 19: Service Menu Sequence

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim Service menu sequence 7.4.1 Door interlock function TEST OUTPUTS test M_DOOR 7.4.2 Edit mixing cycle 1 TIME 1 1:00 7.4.2 Edit mixing cycle 2 TIME 2 2:00 7.4.2...

  • Page 20: Setting The Operating Parameters

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Setting the operating parameters 7.4.1 Switching output function test (TEST OUTPUTS) • The door interlock function can be tested in the TEST OUTPUTS TEST OUTPUTS menu: M_DOOR •...

  • Page 21: Low/High Clamping Pressure Changeover Point (Small Pot Height) *Only Viba

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 7.4.3 Low/high clamping pressure changeover point (SMALL POT HEIGHT) *only VIBA 25 The VIBA is able to clamp large and small containers with two different clamping pressures. The clamping pressure is automatically selected in accordance with the height of the clamping plate.

  • Page 22: Setting The End Stop Of The Mixing Unit (Dc-Mot Endpos)

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 7.4.5 Setting the end stop of the mixing unit (DC-MOT ENDPOS) The mixing unit is opened and closed by means of a DC motor whose electric current consumption is monitored.

  • Page 23: Setting The Low Clamping Pressure (Dc-Mot Clamp Low) *Only Viba 25

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 7.4.6 Setting the low clamping pressure (DC-MOT CLAMP LOW) *only VIBA 25 The clamping pressure, i.e. the force with which a container is held between the clamping plates, can be set with the parameters DC-MOT CLAMP LOW and DC-MOT CLAMP HIGH.

  • Page 24: Setting The High Clamping Pressure (Dc-Mot Clamp High)

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 7.4.7 Setting the high clamping pressure (DC-MOT CLAMP HIGH) The value set with DC-MOT CLAMP HIGH is used to clamp containers which are bigger than the value set under SMALL POT HEIGHT. Works setting 390 kg.

  • Page 25: Switching On The Shaker Motor (Shaker Mot)

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 7.4.8 Switching on the shaker motor (SHAKER MOT) If the container moves during mixing in the mixing unit you will need to increase the clamping pressure. If the container becomes deformed you will need to reduce the clamping pressure (see 7.4.6 and 7.4.7)

  • Page 26: Deactivating The Service Menu

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 7.4.10 Deactivating the service menu • Switch off the machine with the main switch • Move jumper ST8 on the control pcb to OPERATION SERVICE OPERATIO Control panel flipped...

  • Page 27: Layout Of The Control System

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 8. Layout of the control system Display Control 24 V fuse 230V shaker motor 230V primary transformer and electronics Fuses: Value Function ST 14 Lead Function 6.3A T...

  • Page 28: Rotary Pulse Encoder *Only Viba 25

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Rotary pulse encoder *only VIBA 25 The proximity switch (11.370) is fastened by means of a bracket (11.322) to the cross- member (11.314) (see Fehler! Verweisquelle konnte nicht gefunden werden.

  • Page 29: Door Switch

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim Door switch The VIBA Shaker is equipped with a door interlock system (10.289) which locks the door as soon as the mixing cycle is started. Releasing the safety door interlock •...

  • Page 30: Shaker Motor

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Shaker motor The shaker motor (11.234) is mounted underneath the oscillating frame. The motor used is an asynchronous motor with a capacitor (10.269). It is connected to ST3 on the pcb (10.313) and operated at constant voltage/speed.

  • Page 31: Messages And Troubleshooting

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 9. Messages and troubleshooting Faults often arise in connection with dirt accumulation and poor maintenance and lubrication. Please read the notes on lubrication and the maintenance instructions to be found in this manual.

  • Page 32: Initialization

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Initialization Initialization is performed each time the VIBA Shaker is switched on. The following error messages may appear as a result. Please note that all maintenance and servicing jobs must be left strictly to authorized and suitably trained personnel.

  • Page 33: Error Messages

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim Error messages The following table provides an overview of possible errors and their remedies. Please note that all maintenance and servicing jobs must be left strictly to authorized and suitably trained personnel. This applies in particular to those jobs printed on a gray background which have to be performed with the housing open.

  • Page 34: Maintenance And Cleaning

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10. Maintenance and cleaning Regular inspections, cleaning and maintenance are necessary to ensure that the machine remains in good working condition at all times. 10.1 Inspections Check all safety-relevant parts of the machine before beginning with your work. Arrange for authorized personnel to replace defective or damaged parts before you work again with the machine.

  • Page 35: Maintenance Checklist

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.4 Maintenance checklist Maintenance checklist for the VIBA Machine number Counter total: Date of maintenance: Location of the machine Maintenance technician Cleaning the machine Clean the inside and the outside of the machine...

  • Page 36: Spare Parts List

    D-85080 Gaimersheim 10.5 Spare parts list Parts which differ between the VIBA 15, 18, 25 models are marked in the exploded drawing with a superscript index after the item number. Item numbers without a superscript index are suitable for all ROTA/BIAX models.
  • Page 37 50.068 Self-tapping screw 4.8 x 13 zn 10.390 50.935 931 DIN hex screw M 6x40 8.9 galv. 10.445 64.108 cover for control unit Viba 15 10.391 50.888 934 DIN hex nut M 6 galv. 10.446 64.143 cover for control unit Viba 18 10.392...
  • Page 38 64.152 Poly-V-belt pulley Viba 25 10.459 64.146 Loading shelf V25/25v 11.234 64.089 main motor Viba 25 230 V 0,9 kW 10.460 64.111 Loading shelf Viba 15 i/ 25 i/ 25 i v 11.235 62.560 main motor Biax 20-40 10.461 64.147 Loading shelf V25D/25Dv 11.236 50.088 self-locking screw M8x16 galv.
  • Page 39 D-85080 Gaimersheim Art No. Designation Art No. Designation 11.279 69.018 deep groove ball thrust bearing 51202 11.339 64.118 Fixation for clamping motor Viba 15/18 11.280 51.080 6340 DIN washer 8,4 11.340 51.097 7985 DIN oval head screw M 4x20 galv. 11.281 50.088 self-locking screw M8x16 galv.
  • Page 40 Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Art No. Designation Art No. Designation 11.402 50.860 931 DIN hex screw M10x30 galv. 69.026 flange bearing RAY 20 * 11.403 50.002 125 DIN washer B10,5 zn 11.413 50.089 self-locking screw M10x25 galv.

  • Page 41: Exploded Drawings

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6 Exploded drawings 10.6.1 Housing Edition 2.3-05...

  • Page 42: Housing Viba 15

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10.6.2 Housing VIBA 15 Edition 2.3-05...

  • Page 43: Housing Viba 15 & Viba 25 Inox

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6.3 Housing VIBA 15 & VIBA 25 INOX Edition 2.3-05...

  • Page 44: Housing Viba 25

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10.6.4 Housing VIBA 25 Edition 2.3-05...

  • Page 45: Housing Viba 25 Door

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6.5 Housing VIBA 25 DOOR Edition 2.3-05...

  • Page 46: Door Viba 15 And Viba 15-25 Inox

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10.6.6 Door VIBA 15 and VIBA 15-25 INOX Edition 2.3-05...

  • Page 47: Door Viba 25

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6.7 Door Viba 25 Edition 2.3-05...

  • Page 48: Door Viba 25 Door

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10.6.8 Door Viba 25 DOOR Edition 2.3-05...

  • Page 49: Sliding Door Guide Viba 25 Door

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6.9 Sliding door guide Viba 25 DOOR Edition 2.3-05...

  • Page 50: Mixing Frame Viba 15

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10.6.10 Mixing frame Viba 15 Edition 2.3-05...

  • Page 51: Mixing Frame Viba 25

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6.11 Mixing frame Viba 25 Edition 2.3-05...

  • Page 52: Clamp Motor Viba 25

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10.6.12 Clamp motor VIBA 25 Edition 2.3-05...

  • Page 53: Oscillating Frame Viba

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6.13 Oscillating frame Viba Edition 2.3-05...

  • Page 54: Drive Viba

    Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 10.6.14 Drive Viba Edition 2.3-05...

  • Page 55: Control Unit

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 10.6.15 Control unit Edition 2.3-05...

  • Page 56: Annex

    All essential warranty repair work must only be carried out by adequately trained service engineers or by third parties with express prior authorization from Collomix. The carrying out of unauthorized repairs may render the warranty null and void.

  • Page 57: Recycling And Disposal

    Collomix Rühr- und Mischgeräte Gmbh Shaker V 15 & V D-85080 Gaimersheim 11.3 Recycling and disposal The transport packaging consists of recyclable material. Please dispose of it accordingly. At the end of the machine's working life, the materials used in its construction must be properly recycled.
  • Page 58 Shaker V 15 & V Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Collomix Rühr- und Mischgeräte GmbH Daimlerstr. 9, D-85080 Gaimersheim Federal Republic of Germany Tel.: ++49 (0)8458 32 98 - 0 Fax: ++49 (0)8458 32 98 30 www.collomix.de Edition 2.3-05...

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