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CLIVET Manuals
Chiller
XSC 100D
Installation, use and maintenance manual
CLIVET XSC 100D Installation, Use And Maintenance Manual
Water cooled chillers of 195 to 560 kw
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Contents
Table of Contents
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Table of Contents
1
General Instructions
2
Water Connections
3
Hydropack - Optional
4
Electrical Connections
5
Preliminary Checks
6
Start-Up Sequence
7
Control Interface
8
Alarm Structure
9
Compressor Module
10
Maintenance
11
Residual Risks
12
Technical Information
13
General Technical Specifications
14
Electrical Data
15
Sound Levels
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WSH-XSC
65D - 180F
WATER COOLED CHILLERS OF 195 TO 560 kW
Installation use and maintenance manual
15-10-2012
M03Y40D9-04
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Summarization of Contents
General Information and Safety
Manual Overview
Provides guidance on correct unit installation, use, and maintenance procedures.
General Instructions
Outlines preliminary considerations and general safety guidelines for unit operation and installation.
User Guidance
Provides important safety information and user guidance for safe operation and troubleshooting.
Unit Identification
Details how to identify the unit using its serial number label and its features.
Antivibration Devices
Explains the importance and placement of antivibration devices for unit stability and performance.
Unit Reception and Handling
Preliminary Reception Information
Emphasizes operating in compliance with safety regulations and referring to technical information.
Delivery Control Procedures
Details checks required before accepting delivery, including damage and correspondence.
Handling Guidelines
Covers verifying unit weight, lifting capacity, and critical handling points.
Packaging Removal
Provides guidance on careful removal of packaging to avoid unit damage.
Unit Positioning Requirements
Positioning Preliminary Information
Covers safety regulations and key elements to consider during unit positioning.
Functional Clearances
Explains the necessity of maintaining specific clearances for unit operation and maintenance.
Installation Positioning Criteria
Details the design considerations and installation criteria for unit placement.
Fresh Air Probe Functionality
Describes the function of the external probe for automatic set-point adjustment.
Water Connections and Systems
Water Connections Preliminary Information
Advises on selecting and installing system components according to regulations and technical laws.
Water Circuit Components
Lists and describes essential components like cut-off valves, thermometers, and expansion tanks.
Water Circuit Operation Sequence
Outlines the step-by-step procedure for operating the water circuit, including leakage tests.
Water Quality Considerations
Discusses factors affecting water quality and potential issues with inadequate characteristics.
Risk of Freeze Prevention
Provides measures to prevent freezing risks for the unit and water connections.
Anti-Freeze Solution Guidelines
Discusses the use of anti-freeze solutions and their impact on pressure drop.
Victaulic Connections Procedure
Details the procedure for making Victaulic connections on installation pipes.
Optional Recovery Exchanger
Explains the optional recovery exchanger for condensation heat and its management.
Hydropack System Options
Describes the optional Hydropack accessory and its various configurations.
Pressostatic Valves Option
Details the assembly and connection of the pressostatic valves option.
Electrical Connections and Wiring
Electrical Connections Preliminary Information
Emphasizes that electrical lines must be determined by specialized personnel and conform to regulations.
Unit Electrical Data
Guides users to find unit-specific electrical data on the serial number label.
Electrical Connection Steps
Provides steps for making electrical connections, including earthing and cable fixing.
Signals and Data Lines
Offers guidelines for laying cables to avoid electromagnetic interference and ensure signal integrity.
Electric Lines Inlet
Illustrates the electrical line inlet terminals and components.
Customer Electrical Connections
Details specific electrical connections that are performed by the customer.
Remote On/Off Control
Explains how to use remote controls for starting and stopping the unit.
Secondary Set-Point Control
Describes the functionality of a secondary set-point activated by a remote contact.
Remote Seasonal Mode Change
Details how to remotely switch between cooling and heating modes.
Hydraulic Circuit Inversion Control
Explains the inversion control for the hydraulic circuit.
Compressor Operation Signal
Describes the signal lamp indicating the compressor status.
Cumulative Shutdown Signal
Explains the signal for cumulative shutdown status.
Flow Switch Connections
Illustrates the flow switch connections for evaporator and condenser.
Pump Control Connections
Shows the pump control connections for evaporator and condenser.
Condenser Modulating Valve
Illustrates the connection for the condenser modulating valve.
Demand Limit and Water Reset
Details the demand limit and water reset functions and their connections.
Communication Interfaces
Outlines communication options and gateway connections for the unit.
Unit Start-Up Procedures
Preliminary Start-Up Checks
Lists essential checks to be performed before starting up the unit.
Start-Up Sequence Overview
Details the sequence of operations required to start up the unit.
Start-Up Preliminary Information
States that start-up operations must be done by qualified technicians.
Detailed Preliminary Checks
Further checks before starting, including unit installation and power supply.
Refrigerant Circuit Checks
Guides on checking the refrigerant circuit for leaks and pressure.
Hydraulic Circuit Checks
Details checks for the hydraulic circuit, including cleaning, filling, and air evacuation.
Electrical Circuit Verification
Covers verification of the electrical connection, conductor tightening, and phase unbalancing.
Compressor Crankcase Resistance
Explains the connection and function of compressor crankcase resistances.
Voltage and Absorption Checks
Advises checking operating temperatures, supply voltage, and unit absorption.
Remote Control Checks
Details checking remote controls and optional components for proper connection.
Reduced Load Operation
Warns about potential damages from prolonged operation at reduced load with frequent stops.
Start-Up Report Requirements
Highlights the importance of identifying operating conditions for unit monitoring.
PED Directive Compliance
Refers to PED directive for installers, users, and technicians.
Demand Limit Configuration
Explains how to limit absorbed electric power using an external signal.
Water Reset Functionality
Describes automatic set-point correction using an external signal.
Fresh Air Temperature Probe
Details automatic set-point correction based on external air temperature.
External Air Humidity Probe
Explains automatic set-point correction using external air enthalpy.
Unit Control Interface and Functions
Control Interface Overview
Describes the unit's control interface, buttons, and display elements.
Unit Start-Up and Shutdown
Explains how to turn the unit on or off using the switch and accessing menus.
Keypad Usage Notes
Notes that keypad functionality may vary based on unit configuration.
Local vs. Remote Control
Clarifies the priority of remote control over keypad control for ON/OFF functions.
Setpoint Configuration
Details how thermoregulation is performed based on discharge temperature.
Setup Menu Navigation
Guides on navigating the setup menu to modify parameters, scheduling, and clock.
Alarm Management
Provides instructions on identifying and resetting alarms, and understanding pre-alarms.
Alarm Structure Explanation
Explains the structure of alarm codes and how they identify modules and alarm types.
Central Module Alarms
Lists alarms associated with the central control module.
Compressor Module Alarms
Lists alarms specific to the compressor modules.
System Status (Stata) Menu
Explains how to access and visualize system status information.
Stata Structure Details
Outlines the structure for viewing system status data by module.
Unit Maintenance Procedures
General Maintenance Guidelines
States that maintenance must be performed by authorized centers or qualified personnel.
Inspection Frequency Recommendations
Specifies the recommended frequency for unit inspections.
Unit Booklet for Interventions
Advises creating a unit booklet to record interventions for troubleshooting.
Preparation for Unit Standby
Provides guidance on preparing the unit for periods of inactivity and restarting.
Water Filter Maintenance
Instructs to check the water filter for impurities that might obstruct water passage.
Water Exchanger Maintenance
Emphasizes cleaning heat exchangers and checking temperature differences.
Circulation Pump Checks
Lists checks for circulation pumps, including leaks and bearing status.
Control Board Checks
Details checks to be performed on the unit's control board and its components.
Troubleshooting Common Issues
Offers a guide to identify and resolve common alarm causes and issues.
High Pressure Alarm Troubleshooting
Lists potential causes and solutions for high-pressure alarms.
Faulty Probe Diagnostics
Guides on troubleshooting faulty probes and electronic modules.
Faulty Pressure Transducer Diagnostics
Details troubleshooting steps for faulty pressure transducers.
Compressor Protection Issues
Lists causes and checks related to compressor protection alarms.
Low Pressure Alarm Troubleshooting
Lists potential causes and solutions for low-pressure alarms.
Decommissioning and Disposal
Unit Disconnecting Procedures
Outlines procedures for safely disconnecting the unit and recovering fluids.
Dismantling and Disposal Guidelines
States that units must be sent to authorized centers for dismantling and disposal.
WEEE Directive Compliance
Explains the compliance with WEEE directive for waste electrical and electronic equipment.
Residual Risks and Safety Precautions
General Risk Awareness
Highlights common situations that could pose risks to people or things.
Danger Zone Identification
Defines the danger zone accessible only to authorized operators.
Handling Safety Precautions
Warns about risks associated with improper handling operations.
Installation Risk Assessment
Details risks associated with incorrect installation, such as leaks or electric shock.
General Operational Risks
Covers risks like burning smells, smoke, or accidental contact with components.
Electrical Safety Risks
Warns about risks from improper electrical connections, components, and earthing.
Moving Parts Safety
Alerts to risks from contact with moving parts like transmissions or fans.
Refrigerant Safety
Discusses risks related to refrigerant expulsion from safety valves and leaks.
Hydraulic Parts Safety
Mentions risks from defects in tubing or attachments causing leaks or projections.
Technical Specifications and Dimensions
Dimensions WSH-XSC 65D-80D
Provides dimensional data for unit models 65D through 80D.
Dimensions WSH-XSC 85D-120D
Offers dimensional data for unit models 85D through 120D.
Dimensions WSH-XSC 135E-180F
Presents dimensional information for unit models 135E through 180F.
Dimensions WSH-XSC 65D-80D (Extended)
Provides additional dimensional details for unit models 65D through 80D.
Dimensions WSH-XSC 85D-120D (Extended)
Offers further dimensional data for unit models 85D through 120D.
Dimensions WSH-XSC 135E-180F (Extended)
Presents further dimensional information for unit models 135E through 180F.
General Technical Specifications
Summarizes key technical specs for cooling, heating, compressors, and exchangers.
Cooling Performance Data
Details cooling capacity, power input, and EER/ESEER ratings.
Heating Performance Data
Lists heating capacity, power input, and COP ratings.
Compressor Specifications
Provides information on compressor type, number, and power ratings.
Internal Exchanger Details
Details specifications for the internal heat exchanger, including type and water flow.
External Exchanger Details
Details specifications for the external heat exchanger, including type and water flow.
Water Connections Specifications
Specifies water fitting sizes for different unit models.
Power Supply Information
Indicates the standard power supply voltage and frequency.
Electrical Data Summary
Presents electrical data like FLA, FLI, and MIC for different unit sizes.
Cooling Operating Temperature Limits
Shows temperature limits for external and internal heat exchangers during cooling.
Sound Level Data
Provides sound power and pressure levels for different acoustic configurations.
Evaporator Pressure Load Curves
Graph showing pressure drop vs water flow for the evaporator.
Condenser Pressure Drop Curves
Graph showing pressure drop vs water flow for the condenser.
Water Filter Pressure Drop
Graph showing pressure drop for the water filter accessory.
Energy Recovery Pressure Drop Graphs
Graphs showing pressure drop for partial and total energy recovery.
Antifreeze Solution Correction Factors
Provides correction factors for antifreeze solutions based on glycol concentration.
Fouling Correction Factors
Lists correction factors for fouling in heat exchangers.
Exchanger Operating Pressure Limits
Details operating pressure limits for internal and external exchangers.
Overload and Control Device Calibration
Shows calibration values for various safety and control devices.
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