Table of Contents
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This manual covers the service procedures for the modified portions of
-
TOYOTA BATTERY FORKLIFT 5FBCU15
30 series. Please use this
manual for quick accurate servicing of these vehicles and as the tool for
sales and service activities.
As this manual is edited as a supplement to Repair Manual for the
-
30 series, please refer to Repair Manual (Pub. No.CU305) for
the matters not covered herein.
This manual deals with the above models as of October 1999. Please under-
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts & Service News.
For your reference, we herewith indicate the titles of relevant manuals
TOYOTA INDUSTRIAL EQUIPMENT REPAIR MANUAL
-
30 (No.CU305)
TOYOTA MOTOR CORPORATION
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Chapters
Table of Contents
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Summarization of Contents
GENERAL
VEHICLE MODEL
Details of different forklift models and their specifications.
LUBRICATION CHART (2.3 TON SERIES)
Schedule for lubrication points and intervals.
PERIODIC MAINTENANCE
Scheduled maintenance tasks and their frequency.
MEANING OF LATEST MODIFICATION ON 5FBCU 2 TON AND 3 TON SERIES
Explains modifications in newer series.
DRIVE UNIT (2.3 TON SERIES)
SPECIFICATIONS
Technical specifications for the drive unit.
COMPONENTS
Illustrated breakdown of drive unit parts.
DRIVE UNIT ASSY
Procedures for drive unit assembly and disassembly.
DIFFERENTIAL CASE ASSY
Procedures for differential case assembly and disassembly.
FRONT AXLE (2.3 TON SERIES)
SPECIFICATIONS
Technical specifications for the front axle.
COMPONENTS
Illustrated breakdown of front axle parts.
FRONT AXLE SHAFT•AXLE HUB
Procedures for front axle shaft and hub removal/installation.
FRONT AXLE BRACKET•AXLE HOUSING
Procedures for front axle bracket and housing.
REAR AXLE (2.3 TON SERIES)
SPECIFICATIONS
Technical specifications for the rear axle.
COMPONENTS
Illustrated breakdown of rear axle parts.
REAR AXLE ASSY
Procedures for rear axle assembly and disassembly.
REAR WHEEL ALIGNMENT
Procedures for rear wheel alignment.
MAST (2.3 TON SERIES)
V MAST ASSY
Components and procedures for V mast assembly.
FV•FSV MAST ASSY
Components and procedures for FV/FSV mast assembly.
QFV MAST ASSY
Components and procedures for QFV mast assembly.
LIFT CYLINDER ROD SHIM ADJUSTMENT
Adjustment procedure for lift cylinder rod shims.
CYLINDER (2.3 TON SERIES)
LIFT CYLINDERS (V, Rear, Front)
General information on V, Rear, and Front lift cylinders.
FLOW REGULATOR VALVE
Information on flow regulator valves.
SAFETY DOWN VALVE
Information on safety down valves.
TILT CYLINDER
Information on tilt cylinders.
OIL CONTROL VALVE
SPECIFICATIONS
Technical specifications for the oil control valve.
COMPONENTS
Illustrated breakdown of oil control valve parts.
OIL CONTROL VALVE ASSEMBLY & SERVICE
Procedures for oil control valve assembly, disassembly, inspection, and reassembly.
RELIEF PRESSURE ADJUSTMENT
Procedure for adjusting relief pressure.
APPENDIX
SST LIST
List of special service tools (SSTs) with part numbers.
SERVICE STANDARDS LIST
List of service standards and specifications.
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