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operator's manual
EWR150E/EWR170E
EWR150E Serial No. 322001 - 329999
Ref. no. PUB20052687-A
English
2017.11
Volvo, Konz

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Summarization of Contents

Presentation
Intended Use
Describes the intended applications and environments for machine use.
Engine
Details the engine type, injection, and aftertreatment system.
Exhaust Aftertreatment System
Explains the EATS components, regeneration, and ACM control.
Electrical System
Describes the CEA2+ system, communication, relays, and fuses.
Brake System
Details the dual-circuit system with accumulators and service brakes.
Steering System
Explains the hydrostatic steering and optional Comfort Drive Control.
Cab
Describes cab mounting, features, safety, and modifications.
Hydraulic System
Explains the load independent flow sharing system and pumps.
Equipment
Lists examples of optional equipment like CDC, BSS, and lighting.
Modifications
Warns about unauthorized modifications affecting integrity and warranty.
Swing Drive Unit
Describes the swing movement mechanism with a direct-acting motor.
Logged Machine Data
Explains the system recording machine data for development and diagnostics.
CareTrack
Details the telematics system for data storage, service planning, and theft prevention.
Tool Kit
Lists the contents of the optional daily maintenance kit.
CE-Marking, EMC-Directive
Explains CE marking, essential health/safety requirements, and EU Machinery Directive.
EU EMC Directive
Discusses the EU EMC directive concerning electromagnetic compatibility and safety risks.
EU Conformity Certificate
Declares machine compliance with relevant EU directives and harmonized standards.
Communication Equipment, Installation
Provides guidelines for installing communication equipment and protection against interference.
Safety Components
Emphasizes using genuine Volvo parts for safety, reliability, and machine function.
Product Plates
Explains the information found on product plates and their location.
Information and Warning Decals
Details the importance of knowing and paying attention to warning plates and decals.
USA Federal Clean Air Act
Explains the Federal Clean Air Act and its prohibitions regarding emission control devices.
Instrument Panels
Instrument Panel, Left
Details controls like lockout lever, light switch, and control levers.
Instrument Panel, Front
Describes the adjustable front panel with gauge and indicator screens.
Instrument Panel, Right
Details switches for travel speed, beacon, lights, and ignition.
Instrument Panel, Rear
Mentions audio system, service socket, and auxiliary heater.
Display Unit
Explains the display unit start sequence, alarm texts, and results/function descriptions.
Other Controls
Controls
Introduces left/right control levers, steering wheel, and multi-function lever.
Steering Wheel Adjustment
Details how to adjust the steering wheel for operator comfort and safety.
Control Levers Description
Explains the standard SAE (ISO) control patterns for left and right levers.
Changing Machine Control Pattern
Describes how to change control patterns between SAE (ISO) and BHL.
Control Levers: Buttons and Proportional Switches
Details variants of control levers with buttons and proportional switches.
L8-5 Control Levers
Explains the functions of the L8-5 control levers, including X3, X1, and other controls.
X3 Control Description
Describes control types for X3 tools and setting oil flow in IC.
X1 Control Description
Explains X1 flow control for attachments like hammers and shears.
Tiltrotator Control System Description
Details the tiltrotator control system for X3, horn, pivot lock, and hydraulics.
Cab
Covers ROPS, FOG/FOPS, safety, and modifications related to the cab.
Protection from Falling or Scattering Materials
Advises on installing protection guards like FOG, FOPS, and safety nets.
Windshield with FOG, Cleaning
Provides instructions for removing, cleaning, and reinstalling the FOG.
Windshield with Safety Net, Cleaning
Details the process for cleaning the windshield with a safety net.
Anti-Vandal Kit (Optional Equipment)
Explains the installation of anti-vandal covers and tightening torques.
Control Lockout System
Details the control lockout system for preventing accidental movement.
Operator Comfort
Covers welcome lights, operator seat adjustments, and special seat features.
Seat Belt
Emphasizes the importance of seat belt use, inspection, and replacement.
Climate Control System
Explains HVAC system operation, modes, and temperature control.
Windows
Provides instructions for opening and closing the upper front window.
Removing the Lower Front Window
Details the procedure for removing and storing the lower front window.
Door
Explains how to open and secure the cab door with its catch.
Sun Shade
Describes the use of sun shades for protection against sunlight.
Rain Shield
Explains the function of the rain shield and sunlight protection on the roof.
Roof
Details how to open the roof hatch and notes on fixed roof hatches.
Storage Compartment
Locates and describes the storage compartment behind the operator seat.
Cup and Drink Holder
Describes the function of the cup and drink holder.
Ashtray (Optional Equipment)
Explains how to open and clean the optional ashtray.
Coat Hook
Locates the coat hooks inside the cab.
Operator's Manual, Storage
Instructs on where to store the operator's manual.
Fire Extinguisher, Location
Details the location and installation of the fire extinguisher.
Emergency Exit
Explains the emergency exit path via the rear window and the use of the hammer.
Audio System
Describes the audio system, radio settings, and tuning ranges.
Radio and USB-MP3 Player (with Bluetooth)
Explains the functions of the radio, USB, and Bluetooth player controls.
Vision System
Covers mirrors, rear view camera, and side view camera for visibility.
Cameras
Identifies the rear view and side view cameras.
Camera System
Explains how to operate the camera screen via the IC and keypad.
CAB Auxiliary Heater, Description
Details the auxiliary heater timer and its button functions.
Operating Instructions
Operating Instructions
Contains rules for safe machine operation, including general and specific instructions.
Running-in Instructions
Provides guidance for operating the machine during the first 100 hours.
Visibility
Addresses visibility hazards, use of signal men, and additional devices like cameras.
Visibility Requirements
Details the ISO 5006 standard for earthmoving machinery operator's field of view.
Mirror and Camera Settings
Explains how to adjust mirrors and cameras for optimal visibility according to ISO 5006.
Rear-View Mirrors
Guides on adjusting rear-view mirrors for maximum visibility towards the superstructure.
Right Mirrors
Illustrates the adjustment of right-side mirrors for better visibility.
Measures Before and During Operation
Lists essential checks for obstacles, devices, and personnel before operating.
Safety Rules When Operating
Outlines operator obligations and safety rules for various risks like accidents and fire.
Travelling on Public Roads
Provides rules and preparation steps for driving the machine on public roads.
Cruise Control (Optional Equipment)
Explains how to engage and disengage cruise control.
Pivot Axle Locking
Details automatic and manual pivot axle locking for stability and transport.
Measures Before Operating
Lists essential checks like reading the manual and checking attachments.
Starting Engine
Guides on safely starting the engine, including cold starting and booster batteries.
Turbocharger
Advises on proper engine operation to protect the turbocharger.
Hydraulic System, Warming Up
Explains how to warm up the hydraulic system, especially in cold conditions.
Operating
Covers starting, travel direction, steering, speed selection, and mode selection.
Steering
Details steering methods using the wheel or CDC function.
CDC Control Lever Steering
Explains steering using the proportional switch on the left control lever.
CDC Activation
Outlines the conditions and procedure for activating the CDC function.
CDC Active at Machine Start
Describes how CDC automatically activates at machine startup.
CDC Display Messages
Explains the "CDC enabled" message in the IC.
Braking
Details the service brake, digging brake, and parking brake systems.
Toggle Lever for Brake Lock (Digging Brake)
Explains the mechanism and use of the digging brake's toggle lever.
Electric Digging Brake
Describes the electric digging brake activation and conditions.
Exhaust Aftertreatment System
Covers regeneration, normal operation, parked regeneration, and service regeneration.
Delaying Regeneration
Explains how to delay regeneration and its potential consequences.
Cancelling Parked Regeneration
Details how to cancel parked regeneration in emergencies.
Alarms Requiring Specific Action
Lists specific alarms related to the exhaust aftertreatment system and required actions.
Stopping
Provides a step-by-step guide for safely stopping the machine.
Parking
Details procedures for normal and long-term parking, including safety precautions.
Retrieving and Towing
Explains safe procedures for retrieving and towing the machine.
Parking Brake, Mechanical Release
Describes the manual release of the parking brake for towing.
Pivot Axle Lock Cylinder, Manual Release for Towing
Details the manual release of the pivot axle lock cylinders for towing.
Attachments, Alternative Lowering
Covers attachment lowering with and without servo pressure.
Attachments, Connecting and Disconnecting
Provides detailed steps for connecting and disconnecting attachments using quick couplers.
Pressure Release
Explains how to release pressure in the hydraulic system before service.
Buckets
Describes working with buckets, float position, and Power Boost.
Changing Bucket
Provides instructions for removing and installing bucket teeth, including safety.
Grab Bucket
Explains operating a grab bucket and its connection to hydraulic lines.
Offset Boom
Details operation of mono-block and two-piece offset booms.
Hammer
Covers working with hammers/shears and relevant safety precautions.
Lifting Objects
Provides comprehensive guidance on safe lifting practices and stability.
Overload Warning
Explains the overload warning system, its engagement, and checking procedures.
Equipment Towing
Covers trailer towing solutions and hitch installation/removal.
Hitching and Unhitching a Trailer
Details safety instructions and procedures for hitching and unhitching trailers.
Signalling Diagram
Illustrates standard hand signals used for excavator operations.
Safety When Servicing
Safety When Servicing
Introduces safety rules for checking and servicing, and risks of unhealthy materials.
Service Position
Details the procedure for placing the machine in service position for maintenance.
Before Service, Read
Emphasizes reading manuals, instructions, and wearing PPE before service.
Preventing Machine Damage
Advises on using correct equipment, tools, and avoiding damage during service.
Preventing Environmental Influence
Guides on responsible handling of oils, liquids, and waste during service.
Battery Disconnect Switch
Explains the function and use of the battery disconnect switch for safety.
Electrical System
Refers to detailed information about the electrical system.
Electrical Distribution Box
Locates the electrical distribution box and warns about fuse installation.
Hydraulic System
Stresses cleanliness and correct fluid usage for the hydraulic system.
Entering, Leaving and Climbing the Machine
Provides critical safety instructions for safely entering, leaving, and climbing the machine.
Climbing on the Machine
Details the use of fall arrest systems and external access systems for climbing.
Fire Prevention
Covers fire prevention measures, extinguisher use, and actions in case of fire.
Handling Hazardous Materials
Details precautions for heated paint, rubber, plastics, and dust.
Batteries
Warns about battery hazards like chemical burns and explosion risks.
Refrigerant
Discusses refrigerant precautions, safety, and actions in case of exposure.
Handling Line, Tubes and Hoses
Provides safety guidelines for handling high-pressure lines, tubes, and hoses.
Maintenance
Maintenance
Introduces scheduled maintenance intervals and operator-performed procedures.
Lubrication and Service Chart
Describes the chart for maintenance work and lubrication points.
Service History
Emphasizes the importance of filling the service history for resale value.
Arrival Inspection
Mentions factory testing, adjustment, and dealer inspections.
Delivery Inspection
Mentions factory testing, adjustment, and dealer inspections.
Delivery Instructions
States dealer's responsibility to provide buyer delivery instructions for warranty.
Service Programme
Outlines the requirement for maintaining the machine according to Volvo's service program.
Service Points
Provides a diagram identifying key service points on the machine.
Lubrication and Service Chart
Details lubrication and service intervals for various components and systems.
Maintenance Service, Every 10 Hours
Lists daily checks, test runs, and specific component checks.
Maintenance Service, Every 50 Hours
Covers tyre checks, hydraulic oil level, and excavator unit greasing.
Maintenance Service, Every 100 Hours
Details greasing of undercarriage, trailer hitch, and other components.
Maintenance Service, Every 250 Hours
Covers engine oil level, coolant level, axle oil, and cab prefilter checks.
Maintenance Service, Every 500 Hours
Details greasing of cab door hinges and battery checking.
Maintenance Service, Every 1000 Hours
Covers wheel nut tightening and overload warning system checks.
Maintenance Service, Every 2000 Hours
Details coolant checking and the use of Volvo Coolant VCS.
Maintenance Service, When Required
Provides procedures for fuel filling, AdBlue®/DEF filling, and system bleeding.
Fuel, Filling
Explains manual and pump-assisted fuel filling procedures.
AdBlue®/DEF, Filling
Details AdBlue®/DEF filling, quality, handling, and storage precautions.
AdBlue®/DEF Tank, Draining
Guides on draining the AdBlue®/DEF tank if contamination occurs.
Water Separator, Draining
Explains how to drain the water separator when the control lamp indicates.
Fuel System, Bleeding
Describes how to bleed air from the fuel injection system after running out of fuel.
Batteries, Charging
Provides safety instructions for charging batteries, warning of explosion and burn risks.
Welding
Outlines safety measures for electric welding on the machine or attachments.
Headlights, Adjusting
Details how to adjust headlamps to avoid dazzling oncoming traffic.
Cleaning Machine
Advises on cleaning the machine with car care products to protect paint finish.
Paint Finish Maintenance
Recommends periodic paint finish maintenance, especially in corrosive environments.
Touch-up Painting
Guides on checking and rectifying damaged paint finish.
Cleaning Engine Compartment
Provides safety instructions for cleaning the engine compartment, warning of moving parts and heat.
Engine Air Cleaner
Explains the function of air cleaners and the importance of regular checks.
Engine Air Cleaner Primary Filter, Cleaning and Replacing
Details how to clean or replace the primary air filter.
Engine Air Cleaner Secondary Filter, Replacing
Explains the replacement procedure for the secondary air filter.
Bucket Teeth, Replacing
Provides instructions for removing and installing bucket teeth, including safety.
Hydraulic System, Releasing Pressure
Refers to instructions on how to release hydraulic system pressure.
Accumulator, Handling
Warns about accumulator hazards and emphasizes work by qualified technicians.
Accumulator, Emergency Operation
Details how to operate the attachment using the accumulator in an emergency.
Accumulator, Pressure Releasing
Explains the procedure for releasing pressure from accumulators.
Automatic Lubrication System
Describes the automatic lubrication system, its setup, and components.
Manually Greasing in Case of Pump Failure
Explains manual greasing procedures if the automatic system fails.
Periodic Replacement of Critical Parts for Safety
Lists critical parts for safety that require periodic inspection or replacement.
Specifications
Recommended Lubricants
Provides recommendations for oils, lubricants, and greases for various machine systems.
Engine Oil
Details engine oil grades, viscosities, and change intervals based on fuel sulfur content.
Hydraulic Oil
Lists recommended hydraulic oils, viscosities, and change intervals.
Axle Oil
Specifies oil grades and change intervals for axles and hub reductions based on load class.
Fuel System
Covers fuel quality requirements, sulphur content, bio-diesel, and alternative fuels.
AdBlue®/DEF
Explains AdBlue®/DEF properties, handling, storage, and potential risks.
Service Capacities and Change Intervals
Provides capacities for engine, coolant, AdBlue®/DEF, fuel, hydraulic, and travel gearbox.
Axles
Details axle types, differential, hub, and oil quantities for EWR150E.
Engine
Lists engine designation, type, output, speed, injection, cylinders, valves, displacement, bore, stroke, ratio, direction, sequence, and torque.
Electrical System
Details system voltage, battery, alternator, starter motor, and bulbs.
Relays and Fuses
Lists relays and fuses found in the electrical distribution box.
Fuses in Distribution Box
Provides a detailed list of fuses, their designations, and capacities.
Fuses Close to the Batteries
Lists fuses located near the batteries.
Wheels
Covers tyre sizes, pressures, rims, and wheel nuts tightening torque.
Cab
Discusses cab testing, ROPS, FOPS, operator seat, and refrigerant.
Operator Seat
Details upholstery, seat belt type, and operator weight adjustment for the seat.
Refrigerant
Provides refrigerant type, quantity, and global warming potential.
Noise and Vibrations
Details hand-arm and whole-body vibration emissions and sound levels.
Hydraulic System
Lists working pump, brake/steering pump, servo pump, and fan pump specifications.
Machine Weights
Provides machine weights for different configurations and boom types.
Dimensions
Lists overall dimensions for the EWR150E, including superstructure, cab, and clearance.
Working Ranges
Details digging reach, depth, cutting height, and dumping height for various configurations.
Alphabetical Index
Alphabetical Index
Provides an alphabetical listing of topics covered in the manual for quick reference.

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