Related Manuals for Hinowa LL2010
Summarization of Contents
2. LL17.75 3S and 20.10 3S Performance Datas
2.1 Performance Technical Specifications
Provides detailed technical specifications for both LightLift 17.75 3S and 20.10 3S models.
2.2.1 LL17.75 3S Performance Dimensions
Detailed dimensional drawings and measurements for the LL17.75 3S model.
2.2.2 LL17.75 3S Performance Working Area - 230 Kg Capacity
Illustrates the working area and load capacity for the LL17.75 3S model.
2.3.1 LL20.10 3S Performance Dimensions
Detailed dimensional drawings and measurements for the LL20.10 3S model.
2.3.2 LL20.10 3S Performance Working Area - 230 Kg Capacity
Illustrates the working area and load capacity for the LL20.10 3S model.
2.4 Serial Number Location
Details the location of the machine's serial number plate.
4. Machine Ignition
4.1 Gasoline Engine Pre-Heating
Details the process of pre-heating the gasoline engine to increase RPM.
5. Operation and Safety Features of the Machine
5.1 Functioning of the Ground Part
Explains the operation and control of the undercarriage and ground-based functions.
5.1.2 Outrigger Movement
Details the procedures for moving and stabilizing the machine's outriggers.
5.2 Functioning of the Aerial Part
Explains the operation and control of the boom, jib, and basket movements.
5.3 Stop Buttons
Describes the function and location of the machine's emergency stop buttons.
5.4 Pedal (Optional)
Explains the optional pedal functionality for controlling aerial part movements.
6. Emergency Operation
Emergency Tools Location
Identifies the location of essential emergency tools for machine operation.
6.1 Emergency Operations of the Aerial Part
Details emergency procedures for aerial part movements and descent.
6.1.2 Operations from Ground Control Position
Explains how to operate the aerial part from the ground control position.
6.1.3 Emergency Descent with Safeties By-Pass
Describes emergency descent procedures by bypassing safety devices.
6.1.4 Emergency Descent from the Ground with Hand Pump
Outlines emergency descent using a hand pump from the ground.
6.2 Emergency Movements of the Ground Part
Covers emergency procedures for moving the ground part of the machine.
6.2.2 Outriggers Movement with the Manual Pump
Details manual pump operation for moving outriggers in emergencies.
6.3 Engines Emergency Start Procedures
Provides step-by-step instructions for starting engines in emergency situations.
7. Hydraulic System LL 17.75 3S and 20.10 3S Performance
7.1 Components Location
Identifies the location of key components within the hydraulic system.
7.2 Ground Part Functioning
Details the operational principles and limitations of the ground part.
7.3 Aerial Part Functioning
Explains the functioning of the aerial part, including arm and jib movements.
8. Electrical System
8.1 CAN-Bus System
Explains the CAN-BUS communication system used in the machine's electronics.
8.2 CAN Bus Devices Connection Scheme
Illustrates the connection scheme for CAN-BUS devices in the system.
8.3 Safety Devices Not in CAN-Bus
Details safety devices that operate outside the CAN-BUS network.
8.4 Safety Devices Not in CAN-Bus Connection Scheme
Provides a connection scheme for safety devices not part of the CAN-BUS.
8.5 Electronic Boards Light Meanings
8.5.1 ECM2 (Master Board Front Module) LED Code:
Details LED codes for the Master Board Front Module (ECM2).
8.5.2 ECM1 (Master Board Back Module) LED Code:
Details LED codes for the Master Board Back Module (ECM1).
8.5.3 ECM3 (Load Cell Board) LED Code:
Explains LED codes for the Load Cell Board (ECM3).
8.5.4 110÷230V Board LED Code
8.5.5 Modem LED Code:
Explains the LED status indicators for the modem.
9. Electronic Boards Replacement and Setting
9.1 Electronic Boards Software Uploader
Details how to upload software to the electronic boards.
9.2 Electronic Boards Software Installation
Explains the process of installing software onto the electronic boards.
9.3 Electronic Boards Software Updating
9.4 Master Board (ECM1-2) Parameters Setting
Details setting parameters for the Master Board (ECM1-2).
9.5 Load Cell Board (ECM3) Parameters Setting
Explains parameter setting for the Load Cell Board (ECM3).
10. Power Supply and Electric Motor
10.1 Electric Motor
Details the connection and starting procedure for the electric motor.
10.2 Battery Charge System
Explains the battery charging system and its components.
11. Remote Control
11.1 Display Icons
Lists and explains all possible icons displayed on the remote control.
11.2 Error Messages – Self Diagnosis
Explains error messages and self-diagnosis information on the display.
11.3 Diagnostics on the Display
Details how to access and interpret machine diagnostics on the display.
11.3 Diagnostics on the Display
1. Input Menu
Allows viewing the status of all devices sending input signals to the ECM1-2.
2. Language
Enables selection and display of the user interface language.
3. Errors
Provides a list of errors for identifying potential device malfunctions.
4. Ramps
Covers the setting and definition of acceleration and deceleration ramps.
5. Currents
Details current settings for proportional valve control of movements.
6. Working Hours
Displays the working hours for both the heat engine and electric motor.
8. Joystick
Allows verification of the correct functioning of all joysticks.
11.4 Functioning of the Remote Control on the Ground
11.5 Load Cell
Describes the load cell system, its components, and calibration.
12. Engine Specifications
12.1 Gasoline Engine Honda IGX440
Provides detailed specifications for the Honda IGX440 gasoline engine.
Honda IGX 440 Quick Troubleshooting
Provides a quick troubleshooting guide for the Honda IGX 440 engine using LED status.
12.2 Diesel Engine Hatz 1B40 (for 17.75 Diesel)
Details specifications for the Hatz 1B40 diesel engine in the 17.75 model.
12.3 Diesel Engine Perkins 402.05 (for 20.10 Diesel)
Provides specifications for the Perkins 402.05 diesel engine in the 20.10 model.
12.4 Lithium Version – Electric Motor for Battery Pack
Details specifications for the lithium battery pack and electric motor.
APPENDIX 1 Hydraulic System (1st Part – Ground Part)
Hydraulic System (2nd Part- Aerial Part)
Diagram and explanation of the aerial part of the hydraulic system.
APPENDIX 3 CAN-Bus Diagnostics and Troubleshooting
1 Displayed Icons
Explains icons that may appear on the display indicating system status or errors.
2 CAN Timeout Menu’
Details the CAN timeout menu for diagnosing communication errors.
3 Software Check
Procedure for checking software compatibility after updates.
4 CAN Bus Devices and Connections Check
Guide for checking CAN BUS devices and their connections.
CAN Bus Devices Connections (Blue Lines)
Illustrates CAN BUS device interconnections using blue lines.
CAN Bus Devices Connections (for 17.75 from /200 and 20.10)
Shows CAN BUS connections for specific models.
CAN Bus Devices Positions
Illustrates the physical positions of CAN BUS devices on the machine.
5 Resistences Check
Explains how to check CAN BUS resistances for troubleshooting.
APPENDIX 4 Currents and Ramps Setting
Current Definition
Defines current values as mA for proportional valve control.
Currents Setting
Details how to access and set current values for machine movements.
Current Adjusting
Guidance on adjusting current settings for movement speed feedback.
Ramps Definition
Defines ramps as delay settings for acceleration/deceleration control.
Ramps Setting
Explains how to set ramps for different machine movements.
Ramp Generation
Describes the system for generating acceleration and deceleration ramps.
APPENDIX 7 (from 17.75/200 and for 20.10) Light Indication on Electrovalves
APPENDIX 8 – Remote Control Stop Button By-Pass
Details how to bypass the remote control stop button in emergencies.
APPENDIX 9 Frequently Issues Solving
1) Dead Display
Troubleshooting steps for a dead or unresponsive display on the remote.
2) “Preoperating” on the Remote Control Display:
Steps to resolve the 'preoperating' message on the remote control display.
3) “Jib Only” System Doesn’t Work:
Troubleshooting steps for when the 'Jib Only' function is not working.
4) Self-Stabilization System Doesn’t Work:
Steps to diagnose and fix issues with the self-stabilization system.
5) Operator Stopped with Aerial Part, No Gravity Emergency Descent Possible (because of obstacles under platform):
Resolving operator stops and enabling gravity descent when obstacles are present.
6) Aerial Part Not Moving (Error List):
Troubleshooting steps for when the aerial part is not moving.
7) “Help Error” Alarm Visualized on the Display:
Steps to address 'HELP ERROR' alarms displayed on the screen.
8) “STOP” Icon Visualized on the Display:
Troubleshooting steps when the 'STOP' icon is displayed.
9) “SEN 3 FAIL” Icon Visualized on the Display::
Diagnosing and resolving 'SEN 3 FAIL' errors shown on the display.
10) “CARD?” or “CAN BUS?” Icons Visualized on the Display:
Troubleshooting 'CARD?' or 'CAN BUS?' icons on the display.
11) Rahm System is Not Working:
Troubleshooting steps for when the Rahm System is not functioning.
12) Thermic Engine Not Starting:
Steps to diagnose and resolve issues with the thermic engine not starting.
13) Electric Motor Stalled:
Troubleshooting steps for a stalled electric motor.
14) Lithium System Doesn’t Work Properly:
Steps to troubleshoot issues with the lithium battery system.
APPENDIX 10 MK2 Updatings
Main Key on Ground Controls Box
Explains the location and function of the main key on the ground controls.
New Aerial Part Hydraulic Valveblock and New Control Position Key Selector Box
Describes changes to the aerial part hydraulic valve block and selector box.
Electric Motor with Disengager and Activation Relay
Details the electric motor's disengager and activation relay system.
New Charging System
Information on the new electronic transformer and charging system.
New Electric Plug
Details the replacement of the 110÷230V plug with an UNFIX plug.
New 12V Batteries
Information about the new 12V AGM batteries with START&STOP technology.
New Load Cell System
Details new load cell system components and calibration procedure.
New Honda Engine on LL17.75 from /400
Specifications for the new Honda engine (iGX390) on LL17.75 /400.
New Outriggers Lights
Details new outrigger warning lights, larger and LED-based.
New Basket with New Remote Control Support and Wheels
Describes the new basket design with remote control support and wheels.
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