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Manuals
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Hinowa Manuals
Boom Lifts
LL1775
Manual
Hinowa LL1775 Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
2 Performance Datas
Performance Techincal Specifications
Ll17.75 3S Dimensions
Ll17.75 3S Working Area - 230 Kg Capacity
Ll20.10 3S Dimensions
Ll20.10 3S Working Area - 230 Kg Capacity
Serial Number Location
3 Summary of Remote Control Functions
4 Machine Ignition
Gasoline Engine Pre-Heating
5 Operation and Safety Features of the Machine
Functioning of the Ground Part
Tracks Operation
Outrigger Movement
Functioning of the Aerial Part
Stop Buttons
Pedal (Optional)
6 Emergency Operation
Emergency Operations of the Aerial Part
Gravity Emergency Descent
Operations from Ground Control Position
Emergency Descent with Safeties By-Pass
Emergency Descent with Hand Pump
Emergency Movements of the Ground Part
Track Movement with Safeties By-Pass
Outriggers Movement with the Manual Pump
Engines Emergency Start Procedures
7 Hydraulic System
Components Location
Ground Part Functioning
Aerial Part Functioning
8 Electrical System
Can-Bus System
Can Bus Devices Connection Scheme
Safety Devices Not in Can-Bus
Safety Devices Not in Can-Bus Connection Scheme
Electronic Boards Light Meanings
Ecm1 (Master Board Front Module) Led Code
Ecm2 (Master Board Back Module) Led Code
Ecm3 (Load Cell Board) Led Code
110÷230V Board Led Cod
Modem Led Cod
9 Electronic Boards Replacement and Setting
Electronic Boards Software Uploader
Electronic Boards Software Installation
Electronic Boards Software Updating
Master Board (Ecm1-2) Parameters Setting
Load Cell Board (Ecm3) Parameters Setting
10 Power Supply and Electric Motor
Electric Motor
Battery Charge System
11 Remote Control
Display Icons
Error Messages - Self Diagnosis
Diagnostics on the Display
Functioning of the Remote Control on the Ground
Load Cell
12 Power System
Gasoline Engine Honda Igx440
Diesel Engine Hatz 1B40 (for 17.75 Diesel)
Diesel Engine Perkins 402.05 (for 20.10 Diesel)
Lithium Version (48V for 17.75, 72V for 20.10)
Appendix 1 - Hydraulic System
Appendix 2 - Remote Control Joystick Replacement
Appendix 3 - Can-Bus Diagnostics and Troubleshooting
Appendix 4 - Currents and Ramps Setting
Appendix 5 - Load Cell System Calibration Procedure
Appendix 6 - Accelerometers Calibration Procedure
Appendix 7 - Light Indication on Electrovalves
Appendix 8 - Remote Control Stop Button By-Pass
Appendix 9 - Frequently Issues Solving
Appendix 10 - Mk2 Pdatings
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Error Messages - Self Diagnosis
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TECHNICAL COURSE
BOOKLET
LightLift 17.75 3S
LightLift 20.10 3S
PERFORMANCE
TTPE1720021602
1
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Summarization of Contents
INTRODUCTION
Performance Data and Specifications
Technical Specifications
Details performance specifications for LL17.75 3S and LL20.10 3S models.
LL17.75 3S Dimensions
Provides dimensional data for the LL17.75 3S model.
LL17.75 3S Working Area
Shows the working area for the LL17.75 3S model with 230 kg capacity.
LL20.10 3S Dimensions
Provides dimensional data for the LL20.10 3S model.
LL20.10 3S Working Area
Shows the working area for the LL20.10 3S model with 230 kg capacity.
Serial Number Location
Illustrates the location of the serial number plate on the machine.
Remote Control Functions Overview
Machine Ignition and Startup
Machine Ignition and Startup Procedure
Explains the steps to start the machine's engine and electric motor.
Gasoline Engine Pre-Heating Process
Details the pre-heating process for the gasoline engine to increase RPM.
Machine Operation and Safety Features
Ground Part Operation
Explains the operation of the ground part, including tracks.
Outrigger Movement and Stabilization
Describes the process of moving and stabilizing the outriggers.
Aerial Part Operation
Explains how to operate the aerial part of the machine.
Emergency Stop Buttons
Details the function and location of the stop buttons.
Optional Pedal Function
Explains the use of the optional pedal for aerial part movements.
Emergency Operation Procedures
Aerial Part Emergency Operations
Details gravity descent, ground control operations, and bypass procedures for the aerial part.
Ground Part Emergency Operations
Covers track movement with bypass and outrigger movement with manual pump.
Engine Emergency Start Procedures
Provides procedures for emergency starting of the machine's engines.
Hydraulic System Overview
Hydraulic Components Location
Identifies the location of hydraulic system components on the machine.
Hydraulic System: Ground Part
Explains the functioning of the ground part hydraulic system.
Hydraulic System: Aerial Part
Explains the functioning of the aerial part hydraulic system.
Electrical System Overview
CAN-BUS System Overview
Introduces the CAN-BUS system and its components in the machine.
CAN BUS Device Connection Schemes
Shows connection schemes for CAN BUS devices for different models.
Non-CAN-BUS Safety Devices
Lists and describes safety devices not connected via the CAN BUS system.
Electronic Boards LED Meanings
Explains the meaning of LED indicators on various electronic boards.
Appendix 1: Hydraulic System Schematics
Hydraulic System: Ground Part Schematic
Presents the hydraulic schematic for the ground part.
Hydraulic System: Aerial Part Schematic
Presents the hydraulic schematic for the aerial part.
Hydraulic System Component Captions
Lists and explains the components of the hydraulic system.
Appendix 2: Remote Control Joystick Calibration Procedure
Appendix 3: CAN-BUS Diagnostics and Troubleshooting Guide
Appendix 4: Current and Ramp Settings
Currents Definition and Setting
Explains current values for proportional valves and their setting procedure.
Ramps Definition and Setting
Defines ramps for acceleration/deceleration and their setting.
Appendix 5: Load Cell System Calibration Procedure
Appendix 6: Accelerometer Calibration Procedure
Appendix 7: Electrovalve Light Indications
Appendix 8: Remote Control Stop Button Bypass Procedure
Appendix 9: Frequently Solved Issues
Troubleshooting: Dead Display
Provides steps to troubleshoot a dead display on the remote control.
Troubleshooting: "Preoperating" Display Error
Guides on resolving the "Preoperating" message on the remote control display.
Troubleshooting: "JIB ONLY" System
Troubleshooting steps if the "JIB ONLY" function is not working correctly.
Troubleshooting: Self-Stabilization System
Steps to troubleshoot problems with the self-stabilization system.
MK2 Updates and Features
MK2: Main Key Location
Notes the location of the main key on MK2 machines.
MK2: New Hydraulic Valveblock and Control Box
Describes changes to the aerial part hydraulic valveblock and control position selector.
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