Maxwell BMOD0500 P016 B02 User Manual

Ultracapacitor energy storage modules

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USER MANUAL
Maxwell Technologies
Ultracapacitor Energy Storage Modules
Models:
16 V Series:
 BMOD0500 P016 B01
 BMOD0500 P016 B02
 BMOD0250 P016 B01
 BMOD0110 P016 B01
Document 1008491
Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this
user manual are covered by the following U.S. patents and their respective foreign counterparts: 6643119, 7102877, 7180726
7203056, 7295423, 7342770, 7352558, 7384433, 7440258, 7492571, 7508651, 7580243, 7791860, 7791861, 7816891,
7859826, 7883553, 7935155, 7859826, 7883553, 7935155, 8072734, 8098481, 8279580 and patents pending.
MAXWELL TECHNOLOGIES, MAXWELL, MAXWELL CERTIFIED INTEGRATOR, ENABLING ENERGY'S FUTURE, BOOSTCAP, C
CELL, D CELL, CONDIS, RAD-PAK and their respective designs and/or logos are either trademarks or registered trademarks of
Maxwell Technologies, Inc. and may not be copied, imitated or used, in whole or in part, without the prior written permission
Maxwell Technologies, Inc. All contents copyright © 2014 Maxwell Technologies, Inc. All rights reserved. No portion of these
materials may be reproduced in any form, or by any means, without prior written permission from Maxwell Technologies, Inc.
®
48 V Series:
 BMOD0165 P048 B01
 BMOD0110 P048 B01
 BMOD0083 P048 B01
 BMOD0165 P048 B06
 BMOD0165 P048 B09
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Summarization of Contents

Introduction to Ultracapacitor Modules
Unpacking Ultracapacitor Modules
Instructions for inspecting shipping cartons and identifying included items prior to module use.
Handling Ultracapacitor Modules
Key precautions to avoid module damage, including advice on stacking, dropping, and general care.
Installation Guidelines
Mechanical Installation
Module mounting orientations, environmental considerations, and vibration performance qualifications.
Electrical Installation
Electrical connection procedures and safety precautions during module installation.
Output Terminal Posts
Connecting to module terminals, including thread depth, cleaning, and torque specifications.
Module to Module Connections
Connecting modules in series or parallel, and information on the active balancing circuit.
Logic Outputs for Monitoring
Details on overvoltage monitoring and temperature signals available via logic output connectors.
Thermal Performance Considerations
Explanation of thermal resistance and calculations for module temperature rise during operation.
Safety Precautions
Discharge Procedure
Step-by-step procedure for safely discharging an individual ultracapacitor module before handling.
Maintenance Procedures
Routine Maintenance
Instructions for cleaning, checking fasteners, and inspecting module housing for damage.

Table of Contents