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INSTANDSETZUNGSHINWEISE
REPAIR INSTRUCTIONS
INSTRUCTIONS DE REPARATION
INSTRUCCIONES DE REPARACION
Bohrhammer
Typ 3 611 B64 000 = GBH5-DCE
Rotary Hammer
Marteau perforateur
Martillo perforador
Beachten: Instandsetzung, Änderung und Prüfung von Elektrowerkzeugen sind
fachgerecht durchzuführen. Die Sicherheitsvorschriften nach DIN VDE, CEE,AFNOR und
weitere in den einzelnen Ländern gültigen Vorschriften sind einzuhalten.
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.
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Robert Bosch GmbH
PowerTool Devision
PT/ASA3
70745 Leinfelden-Echterdingen
010
110
Änderungen vorbehalten. Unsere Erzeugnisse werden stets
dem neuesten technischen Stand angepaßt. Deshalb behalten
wir uns Änderungen vor.
3 611 B64 000 - D01 (2009-01)
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Summarization of Contents
Rotary Hammer GBH5-DCE Overview
General Repair and Safety Guidelines
Overview of safety regulations and general principles for tool repair.
Rotary Hammer Disassembly Process
Initial Checks and Disassembly Steps (1-3.2)
Pre-disassembly checks and initial disassembly procedures.
Component Disassembly (Steps 3.3-5.2)
Specific disassembly steps for components shown in diagrams.
Component Disassembly (Steps 5.3-6.10)
Further disassembly steps for components illustrated on page 4.
Component Disassembly (Steps 6.3-6.10)
Final disassembly steps and component removal instructions.
Rotary Hammer Detailed Repair Steps
GBH 5-40 DC E Specific Steps (Part 1)
Detailed repair steps for specific components of the GBH 5-40 DC E model.
GBH 5-40 DC E Specific Steps (Part 2)
Further detailed repair steps for the GBH 5-40 DC E model.
Rotary Hammer Mechanism Repair
Detailed steps for repairing internal mechanisms and related components.
Rotary Hammer Housing and Controls Repair
Instructions for housing assembly, switch, and connection repairs.
Rotary Hammer Electrical and Final Assembly
Detailed steps for electrical connections, housing, and final assembly stages.
Rotary Hammer Assembly Process
General Assembly Guidelines
Guidelines for cleaning, replacing parts, and using original spare parts.
Assembly Steps (21-21.2)
Specific steps for cleaning sealing surfaces and component assembly.
Key Component Assembly (Steps 23-23.4)
Detailed assembly steps for motor, gears, and housing components.
Housing and Switch Assembly (Steps 23.5-24.8)
Instructions for housing assembly, cable management, and final component installation.
Gearbox and Component Lubrication (Steps 25-25.5)
Lubrication and assembly steps for gear mechanisms.
Specific Part Assembly and Lubrication (Steps 27-27.3)
Assembly and lubrication procedures for specific tool components.
Detailed Assembly and Lubrication (Steps 27.4-28.2)
Assembly and lubrication steps for various parts of the tool.
Specialized Assembly Procedures (Steps 28.3-28.10)
Detailed steps for specific assembly tasks and component fitting.
GBH 3 611 B64 110 Assembly Procedures
Specific assembly and lubrication procedures for the GBH 3 611 B64 110 model.
GBH 3 611 B64 110 Assembly Details
Further assembly steps and component fitting for the GBH 3 611 B64 110 model.
Housing and Switch Assembly (Steps 30-30.5)
Procedures for assembling the housing and main control switch.
Rotary Hammer Final Checks and Lubrication
High Voltage and Functional Tests
Performing high voltage, functional, and performance tests.
Lubrication Instructions and Diagram
Detailed lubrication points and application for the tool.
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