Related Manuals for Valeo TM65
Summarization of Contents
Product Description
Compressor Specifications
Detailed specifications for Valeo TM55 & TM65 compressors, including technology, displacement, and connections.
Name Plate Information
Explanation of the compressor name plate and how to identify different models like TM55 and TM65.
Magnetic Clutch Features
Details on the Valeo TM55 & TM65 magnetic clutch design, technology, and specifications.
Connectors and Service Ports
Procedures for opening and closing shut-off valves and service port connectors for gauge manifold use.
Compressor Performance Data
Performance data tables for Valeo TM55 & TM65 compressors, including cooling capacity and power consumption.
Compressor Dimensions
Technical drawings showing the dimensions and mounting points for TM55 & TM65 compressors.
Exploded View and Parts Identification
An exploded view diagram of the compressor, with a list of all components and their numbers.
Swash Plate System Operation
Explanation of the 14-cylinder swash plate mechanism and piston drive system in TM55 & TM65 compressors.
Lubrication System and Oil Flow
Description of the gear pump lubrication process and oil flow within the compressor.
Compressor Operation Guidelines
Operating conditions, speed limits, pressure limits, and installation inclination for Valeo compressors.
Handling Instructions
Maintenance Precautions and Work Area
Guidelines for maintaining a clean, ventilated work area and precautions for handling sensitive air conditioner components.
Refrigerant Handling Safety
Safety warnings and procedures for handling refrigerants, including personal protective equipment and avoiding naked flames.
Compressor Handling and Removal
Proper procedures for handling the compressor, including precautions for dropping or inverting it, and steps for removal.
Oil Return, Handling, and Quantity
Procedures for oil return operation, oil handling specifications, and inspection of oil quantity in the compressor.
Oil Level and Installation Angles
How to check oil level considering inclination and lifting conditions, and specific guidelines for front lifting and lateral inclination.
Oil Contamination and Checks
Identifying oil contamination, performing oil checks, and inspecting extracted oil for abnormalities.
Component Replacement Oil Requirements
Amount of oil to supply when replacing system components like evaporator, condenser, or receiver drier.
Leak Testing and Storage
Procedures for performing refrigerant leak tests after repair and guidelines for storing a repaired compressor.
Troubleshooting
Compressor Troubleshooting Guide
A guide to diagnosing and resolving common compressor malfunctions, categorized by symptom.
Insufficient Cooling Capacity
Troubleshooting steps for insufficient cooling capacity, listing symptoms, possible causes, and corrective measures.
Abnormal Noise and Smoke Issues
Diagnosing and resolving abnormal noises and smoke originating from the compressor or magnetic clutch.
A/C Cycle Diagnosis via Gauge Pressure
Procedure for diagnosing A/C cycle issues by measuring suction and discharge pressures.
Service Procedures: Magnetic Clutch
Magnetic Clutch Removal
Step-by-step instructions for removing the magnetic clutch assembly from the compressor.
Magnetic Clutch Inspection and Installation
Procedures for inspecting the magnetic clutch for damage and instructions for its proper installation.
Service Procedures: Shaft Seal Assembly
Shaft Seal Removal
Detailed steps for removing the shaft seal assembly from the compressor's front cylinder head.
Shaft Seal Inspection and Installation
Instructions for inspecting the shaft seal and the correct procedure for installing a new seal.
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