SCHMITT TE Series Original Operating Manual

SCHMITT TE Series Original Operating Manual

Immersion pumps
Table of Contents

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Series T and TE
immersion pumps
Original operating manual
Print-No.
11336/0420
SCHMITT-Kreiselpumpen GmbH & Co. KG
Einsteinstraße 33
76275 Ettlingen
Germany
Phone: + 49 (0) 7243 / 54 53 - 0
Fax: + 49 (0) 7243 / 54 53 - 22
E-Mail:
info@schmitt-pumpen.de
Internet:
www.schmitt-pumpen.de
Subject to technical modifications.
Read carefully before use.
Save for future use.

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Summarization of Contents

About this document
Target Groups
Identifies intended users and their required qualifications for operating the pump manual.
Applicable Documents
Lists related documents and their sources for comprehensive information.
Warnings and Symbols
Explains warning signs, their associated risks, consequences, and general symbols.
General Safety Instructions
Intended Use
Specifies correct applications, media compatibility, and prohibited uses for the pump.
Safety Obligations
Details safety regulations and responsibilities for operating companies and personnel.
Specific Hazards
Covers risks associated with hazardous liquids and potentially explosive atmospheres.
Layout and Function
Product Marking
Details information presented on the name plate and ATEX type plate.
Pump Description
Provides a general overview of the immersion pump's construction and features.
Pump Assembly
Illustrates the configuration and components of the T/TE pump.
Transport, Storage and Disposal
Transport Procedures
Covers unpacking, inspection, and safe lifting of the pump.
Storage Guidelines
Provides instructions for proper storage conditions to prevent pump damage.
Disposal Procedures
Explains safe methods for disposing of the pump and related materials.
Installation and Connection
Installation Preparation
Covers checking operating conditions, site, and support surface for installation.
Pump Setup
Describes the physical placement and securing of the pump.
Pipeline Planning
Advice on designing and arranging pipelines to prevent operational issues.
Nominal Width Specification
Guidelines for selecting pipe diameters to minimize flow resistance.
Cross-Section and Direction Changes
Recommendations for smooth pipe transitions to avoid turbulence.
Safety and Control Devices
Suggestions for installing safety features like strainers and shut-off valves.
Pipe Connection
Details on keeping piping clean and correctly installing pressure pipes.
Electrical Connection
Safety precautions and steps for motor connection and rotation check.
Operation
Commissioning Preparation
Actions required before starting the pump, including downtime checks and filling.
Pump Commissioning
Steps for safely starting and operating the pump after installation.
Pump Shutdown Procedures
Procedures for safely stopping the pump and measures for different shutdown durations.
Restoring Pump to Service
Instructions for bringing a pump back into operation after extended downtime.
Stand-by Pump Operation
Guidance on operating standby pumps to maintain their readiness.
Maintenance
Routine Inspections
Details on regular checks to ensure correct and safe pump operation.
Servicing Procedures
General servicing guidelines, emphasizing safety and component checks.
Pump Dismounting
Step-by-step instructions for safely disassembling the pump.
Spare Parts and Returns
Information needed for ordering spare parts and procedures for returns.
Component Installation
Detailed instructions for the correct re-assembly or installation of pump components.
System Pump Integration
Final steps for integrating the reassembled or new pump into the operational system.
Troubleshooting
Fault Identification
Table mapping specific faults to numbers for reference in the troubleshooting list.
Appendix
Replacement Parts List
Lists component part numbers and their corresponding designations for pump parts.
Part Number Designations
Detailed table of component part numbers and their descriptions.
Sectional Drawing
Presents a sectional view of the pump for visual understanding.
Exploded Drawing
Provides an exploded view of pump components for clarity in assembly/disassembly.
Ambient Operating Conditions
Specifies the recommended temperature and humidity ranges for pump operation.
Pressure Specifications
Defines total pressure and states the maximum permissible pressure for the pump.
Shaft Installation Dimensions
Provides dimensions and position data for the grooved taper pin and shaft.
Support Flange Dimensions
Details dimensions related to the pump's support flange for installation.
Tank Fill Levels and Distances
Specifies required tank fill levels and minimum distances for proper pump function.
Casing Screw Torque
Lists correct tightening torques for casing screws based on pump material.
Maximum Permissible Flow Rate
Presents the maximum permissible flow rate for different pump sizes.
Recommended Cleaning Agents
Lists suitable cleaning agents for pump maintenance.
Maintenance Schedule
Provides a schedule of recommended maintenance tasks and their frequency.
Declaration of Conformity
States the pump's compliance with relevant EU directives and standards.

Table of Contents