Table of Contents
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Table of Contents
Related Manuals for Husqvarna Rider 322T
Summarization of Contents
Safety Instructions
General Directions for Safe Operation
General guidance for personnel using this workshop manual for servicing ride-on mowers.
Specific Safety Precautions
Advice on fuel hazards, sharp blades, battery handling, and waste disposal.
Risk of Sparks Hazard
Hazards of sparks during battery work and precautions to avoid explosions or fire.
Special Tools for Maintenance
Required Special Tools List
Details specific tools for servicing, including part numbers and descriptions.
Laser Tachometer Operation
Instructions for safe operation, measurement, and maintenance of the laser tachometer.
Machine Specifications
Rider 316Ts/TXs AWD Dimensions & Engine Specs
Physical measurements, engine details, electrical system, and noise levels for 316Ts/TXs AWD models.
Rider 316Ts/TXs AWD Performance Specs
Vibration levels, transmission details, and tightening torques for 316Ts/TXs AWD models.
Rider 316T/316T AWD Dimensions & Engine Specs
Physical measurements, engine details, electrical system, and noise levels for 316T/316T AWD models.
Rider 316T/316T AWD Performance Specs
Vibration levels, transmission details, and tightening torques for 316T/316T AWD models.
Cutting Deck Specifications
Details on CombiClip decks, control points, and play specifications.
Delivery and Dealer Service
Delivery Service Procedures
Step-by-step checklist for preparing and delivering the ride-on mower to the customer.
Scheduled Service Intervals
Maintenance tasks required at specific hour intervals: 8, 25, 50, 100/200 hours.
300-Hour and Seasonal Maintenance
Procedures for 300-hour service and tasks performed at least once every season.
Service Schedule Overview
Table detailing maintenance tasks, pages, and frequency (daily, weekly, yearly, hourly).
Delivery Measures for Dealers
Guidelines for effective delivery service, customer communication, and paperwork.
Packaging and Unpacking Instructions
Handling and unpacking the machine upon delivery, including checking for transport damage.
Battery Installation and Charging
Procedures for battery installation, charging, and connection, with safety warnings.
Steering Wheel Assembly
Steps for fitting the steering wheel onto the steering column and securing it.
Towing Eye and Counterweight Fitting
Instructions for fitting the towing eye and counterweight to the rear bumper.
Checking Engine Oil Level
Procedure for checking engine oil level using the dipstick, noting engine-specific instructions.
Checking Hydraulic Tank Oil Level
Steps to check and top up the oil in the hydraulic tank, ensuring no air pockets.
Wheel Installation and Tire Pressure
Mounting wheels and setting correct tire pressures, with a warning about uneven pressure effects.
Underrun Guard Installation
Notes that fitting underrun guards is the dealer's responsibility.
Cutting Deck Check and Test Drive
Procedures for checking and test driving the mower after initial setup, including safety checks.
Engine Start Procedure
Steps to safely start the engine, ensuring correct conditions like neutral position and brake engagement.
Cutting Deck Function and Speed Control Check
Verifying cutting deck function, noise, and setting engine speed to specified RPMs.
Final Inspection and Administration
Final checks, hydraulic system bleeding, cleaning, and completing delivery service documentation.
Design and Function Overview
General Overview of Husqvarna Riders
Introduces publication scope, covering Rider models and features like articulated steering and AWD.
Serial Number Identification
Explains where to find machine, engine, and transmission serial numbers for parts ordering.
Engine Information
Describes engine types (Briggs & Stratton, Kawasaki) and where to find detailed repair manuals.
Articulated Steering System
Details the articulated steering mechanism, its benefits for maneuverability, and turning radius.
Hydrostatic Drive System (AWD)
Explains the hydrostatic transmission, AWD system, hydraulic pump, and filter location for AWD models.
Cutting Deck Options
Describes cutting decks (CombiClip 94, 103, 112) and their BioClip/rear ejection functionality.
Repair Instructions
Removing the Kawasaki Engine
Steps for removing the Kawasaki engine, including disconnecting battery, cables, and fuel lines.
Assembling the Kawasaki Engine
Guide for reassembling the Kawasaki engine, including torque specs for mountings and pulley.
Checking Kawasaki Engine Oil Level
Instructions for checking engine oil level, dipstick usage, and recommended oil grades/viscosities.
Fuel Tank Removal and Assembly
Procedures for safely removing and reassembling the fuel tank, including draining precautions.
Changing Kawasaki Engine Oil
Steps for changing engine oil and filter, including initial interval and used oil disposal.
Checking and Adjusting Steering Cables
Guidance on checking and adjusting steering cable tension for proper alignment.
Replacing Steering Cables
Step-by-step instructions for replacing steering cables, including tips for easier installation.
Cable Pulley Removal and Assembly
Procedures for removing and reassembling the cable pulley for the steering system.
Adjusting the Parking Brake
Instructions for adjusting the parking brake to ensure it holds the machine stationary on a slope.
Hydrostat Cable Adjustment
Steps for adjusting the hydrostat cable for proper forward/reverse pedal operation.
Adjusting Kawasaki Throttle Cable
Procedure for adjusting the throttle cable for correct engine response and speed at full throttle.
Adjusting Kawasaki Choke Cable
How to adjust the choke cable to resolve issues like black smoke or difficult starting.
Changing Articulated Steering Bearing
Steps for replacing the articulated steering bearing, requiring engine removal.
Removing the Swing Axle
Instructions for safely supporting the machine and preparing for swing axle removal.
Replacing Swing Axle Bushings
Guide to removing and installing new bushings in the rear frame for the swing axle.
Assembling the Swing Axle
Steps for reassembling the swing axle, including greasing and connecting hydraulic lines.
Drive Shafts Maintenance
General advice on maintaining drive shafts, emphasizing cleanliness and proper coupling tightening.
Front Axle Removal
Initial steps for removing the front axle, including cutting deck removal and supporting the machine.
Front Axle Assembly
Instructions for reassembling the front axle, tightening bearings, and fitting the synchronizing link.
Front Axle Final Adjustments
Final checks and adjustments for the front axle, including pipe couplings, greasing, and parking brake cable.
Rear Axle Removal
Steps to remove the rear axle, starting with supporting the machine and removing rear wheels.
Rear Axle Assembly
Instructions for reassembling the rear axle, greasing, filling hydraulic system, and checking speed coordination.
Wheel Speed Adjustment
Procedure for adjusting front/rear wheel speed coordination for proper cornering, using a tachometer.
Hydrostat Shaft Seal Change (Input Shaft)
Instructions for changing hydrostat shaft seals on the input shaft, emphasizing cleanliness and seal installation.
Hydrostat Shaft Seal Change (Output Shafts)
Steps for changing hydrostat shaft seals on output shafts, including wheel removal and cleaning.
Replacing the Hydrostatic Cable
Initial steps for removing the hydrostatic cable, including frame plate removal and loosening cable nuts.
Fitting the Hydrostatic Cable
Steps for fitting a new hydrostatic cable, including connecting link joints and routing the cable correctly.
Bleeding the Drive System
Procedure for bleeding the drive system to remove air, with safety warnings about exhaust and reservoir levels.
Adjusting Transmission Neutral Position
How to adjust transmission neutral position by turning the hexagon shaft, with two methods described.
Transmission Maintenance: Oil Change
Recommendations for changing transmission oil, emphasizing its importance for longevity and intervals.
Hydrostatic Front Axle/Rear Axle Service
Steps for servicing hydrostatic axles, including draining oil, changing filter, and bleeding transmission.
Replacing the Hydrostat Filter
Instructions for replacing the hydrostat filter, located at the back of the rear axle.
Lever Carrier Adjustment
Explains the two adjustment settings for the lever carrier: cutting deck height and belt adjuster.
Replacing the Hydraulic Pump Drive Belt
Steps to remove the hydraulic pump drive belt, including transmission cover removal and belt tensioning.
Replacing the Center Belt
Steps for replacing the center belt, including adjusting the belt adjuster and guide.
Changing the Front Belt
Instructions for dismantling and assembling the front belt, involving service position and belt routing.
Tool Frame Removal
Steps for removing the tool frame, requiring cutting deck removal and loosening adjustment screws.
Tool Frame Assembly
Instructions for assembling the tool frame, including hooking springs and adjusting ground pressure.
Fitting the Cutting Deck (CombiClip 103, 112)
Guide for fitting CombiClip 103/112 deck, including positioning, belt fastening, and safety precautions.
Removing the Cutting Deck (CombiClip 103, 112)
Steps for removing CombiClip 103/112 deck, including putting it in service position and pulling it out.
Removing the Cutting Deck (CombiClip 94)
Instructions for removing CombiClip 94 deck, involving belt tensioning and loosening height stay.
Cutting Deck Service Position
Explains setting the cutting deck to service position for easier access for cleaning and repair.
Applying Service Position (CombiClip 103, 112)
Steps for putting CombiClip 103/112 deck into service position, involving parking brake and lifting.
Return from Service Position
Instructions for safely returning the cutting deck from service position to normal operating position.
Applying Service Position (CombiClip 94)
Steps for putting CombiClip 94 deck into service position, involving parking brake and lifting.
Setting Parallelism and Cutting Height
Guide for adjusting deck parallelism and cutting height, starting with tire pressure and deck position.
Checking Cutting Deck Parallelism
Detailed steps to check and adjust cutting deck parallelism, ensuring a slight tilt.
Adjusting Cutting Height
Procedure for adjusting cutting height, including removing covers and adjusting nuts on height stay.
Checking and Adjusting Ground Pressure
How to adjust deck ground pressure using scales to ensure optimal cutting results.
Changing Cutting Deck Belt (CombiClip 94)
Steps for changing V-belt on CombiClip 94 decks, requiring tie rod bolt and cover removal.
Changing Cutting Deck Belt (CombiClip 103, 112)
Steps for changing V-belt on CombiClip 103/112 decks, involving dismantling deck and lifting tie rod lock.
Removing Blades with Bearings
Instructions for removing blades and bearings from the cutting deck, emphasizing safety precautions.
Blade Removal for CombiClip 94
Specific instructions for blade removal on CombiClip 94 decks, noting bearing housing location.
Grinding and Balancing Blades
Guide for sharpening and balancing mower blades, including safety precautions.
Removal of BioClip Plug (CombiClip)
Instructions for removing BioClip plug to switch between BioClip and rear ejection modes.
Electrical System
Wiring Diagram and Component Locations
Illustrates wiring diagram and identifies key electrical components with numbers and color codes.
Ignition and Starter Switch Operation
Steps for removing and installing the ignition and starter switch, ensuring correct connector positioning.
Main Fuses
Information on location, type, and replacement of the main fuse, with warnings about short circuits.
Checking the Safety System
Verify mower's safety system functions, ensuring correct engine start and stop conditions.
Microswitch: Lifting Lever
Instructions for removing and installing the microswitch associated with the cutting deck lifting lever.
Microswitch: Seat
Procedures for removing and installing the microswitch located under the seat.
Microswitch: Pedal Carrier
Guidance on checking and adjusting the microswitch for the pedal carrier, related to parking brake engagement.
Hydraulic System
Hydraulic Hygiene and Contamination
Emphasizes cleanliness in the hydraulic system to prevent damage and malfunctions.
Hydraulic Oils and Leak Rectification
Discusses correct hydraulic oil and the critical need to rectify oil leaks promptly.
Maintaining Hydraulic Oil Cleanliness
Detailed advice on keeping hydraulic oil clean, including handling, storage, and using clean equipment.
Working Methods for Hydraulic Systems
Outlines routine procedures and best practices for working on hydraulic systems, emphasizing cleanliness.
Hydraulic System Components (AWD)
Identifies key components of the AWD hydraulic system, including tank, filter, pump, and motors.
Hose Package Assembly and Routing
Instructions for assembling and routing hydraulic hoses, including color coding and torque specs.
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