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Airo A18 JRTD User Manual

Self-propelled work platforms
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PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATES-FORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
SERIES
A
„
"
A16 J A18 J
USER'S MANUAL
ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL IN ITALIAN
AIRO is a division of TIGIEFFE SRL
Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -
 +39-0522-977365 -  +39-0522-977015
WEB:
www.airo.com
040.20.UEM-EN
2017-01

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  • Page 1 „ “ A16 J A18 J USER'S MANUAL ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL IN ITALIAN AIRO is a division of TIGIEFFE SRL Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com 040.20.UEM-EN...
  • Page 2 Review date Modifications Log  Update to the new Machine Directive 2006/42/EC. 2010-01  Model name updated.  Instructions for use of bio oil added. 2010-11  Oil temperature and oil list updated.  Information on “Commissioning and first inspection, subsequent inspections and property transfer”...

  • Page 3: Table Of Contents

    Tigieffe thanks you for purchasing a product of its range and reminds you to read this manual and familiarize with its contents before using the machine. The information in this manual is crucial for the correct use of your aerial work platform and you should be familiar and comply with these instructions for your own safety.
  • Page 4 5.1.2.6. Basket rotation ............................42 5.1.2.7. Basket levelling ............................42 5.1.3. Other functions of the control panel on the basket ..................43 5.1.3.1. Selection of the (OPTIONAL) electric or gasoline/diesel power ..............43 5.1.3.2. OPTIONAL electric pump starter 12V (Battery) or 230V/ 380V (in-house power) ........43 5.1.3.3.
  • Page 5 7.2.4. Hydraulic filter replacement ........................68 7.2.4.1. Suction filters ............................. 68 7.2.4.2. Return filter ..............................68 7.2.5. Check the oil level in the main reduction gear (for travel) and change it, if needed........69 7.2.5.1 Periodical check-ups of synthetic biooil in the main (travel) reduction gears ..........69 7.2.6.

  • Page 6: Introduction

    In order to keep pace with the technical development, AIRO- Tigieffe s.r.l. reserves itself the right to modify the product and/or the user's manuals as needed and without any obligation to prior updates of already existing manuals.

  • Page 7: Periodical Functional Tests

    1.1.2.2. Periodical Functional Tests. Yearly overhauls are compulsory. In Italy, the owners of an Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board (ASL/USL or other qualified public or private services) at least twenty days before the expiry of the year from the last check.

  • Page 8: Deboarding The Platform Off The Ground

    Any other use different than those for which it was designed must be approved in writing by the manufacturer following a specific request on the part of the user. Do not use the machine for purposes other than those for which it was designed, except after making a request and having obtained written permission in this sense from the manufacturer.

  • Page 9: Operator's Stations

    The above three lifting assemblies are operated by 4 hydraulic double-acting cylinders as follows:  One for “arm” operation; One for “boom” operation;  One for sliding the telescopic boom in and out;  One for “jib” operations.  The hydraulic cylinders controlling all the crank arm operations (except boom incline sensor) are provided with face- mounted over-centre valves.

  • Page 10: Identification

    1.8. Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.

  • Page 11: Location Of The Main Components

    1.9. Location of the main components The following picture shows an overall view of the machine and its main groups and subgroups. 1) Control board; 2) Electric control unit 3) Hydraulic power unit 4) Hydraulic drive engines 5) Hydraulic motor for turret rotation;...

  • Page 12: Technical Features Of The Standard Machine

    TECHNICAL FEATURES OF THE STANDARD MACHINE THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 2.1. Model A16 JE A16 JE Dimensions Maximum lifting height Max. height of the platform floor Ground clearance Max.
  • Page 13 Battery power: Battery capacity and voltage 2 x 24 / 450 V/Ah Total quantity of electrolyte 2 x 84 Battery weight 2 x 400 Single phase battery charger (HF) 48 / 45 Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max.
  • Page 14 User’s Manual – A16 J A18 J Series Page 14...

  • Page 15: Model A16 Jed

    2.2. Model A16 JED A16 JED Dimensions Maximum lifting height Max. height of the platform floor Ground clearance Max. outreach from turntable centre Turret rotation (stepwise) ° Platform rotation ° Basket floor height for safety speed activation < 3 Internal steering radius 1.15 External steering radius Maximum Capacity (m)
  • Page 16 Diesel Power Diesel engine type HATZ 1D81C Max. engine power Rated Power Starter battery 12 / 132 V/Ah Total quantity of electrolyte Diesel tank capacity Max. drive speed km/h 380V three-phase electrical pump (optional) Diesel engine power Max. absorbed current Max.
  • Page 17 User’s Manual – A16 J A18 J Series Page 17...

  • Page 18: Model A16 Jrtd

    2.3. Model A16 JRTD A16 JRTD Dimensions Maximum lifting height Max. height of the platform floor Ground clearance Max. outreach from turntable centre Turret rotation (stepwise) ° Platform rotation ° Basket floor height for safety speed activation < 3 Internal steering radius 1.15 External steering radius Maximum capacity (m)
  • Page 19 HATZ Diesel engine Diesel engine type HATZ 3L41C Max. engine power 38.8 Rated Power 35.5 Starter battery 12 / 132 V/Ah Total quantity of electrolyte Diesel tank capacity ISIZU Diesel engine Diesel engine type ISUZU 4LE1 Max. engine power Rated Power Starter battery 12 / 132 V/Ah...
  • Page 20 User’s Manual – A16 J A18 J Series Page 20...

  • Page 21: Model A18 Je

    2.4. Model A18 JE A18 JE Dimensions Maximum lifting height 17.8 Max. height of the platform floor 15.8 Ground clearance Max. outreach from turntable centre Turret rotation (stepwise) ° Platform rotation ° Basket floor height for safety speed activation < 3 Internal steering radius 1.15 External steering radius...
  • Page 22 Diesel Power Diesel engine type Motor power Battery starter V/Ah Diesel tank capacity Max. drive speed km/h 380V three-phase electric pump (optional) Motor power Max. absorbed current Max. drive speed km/h 230V single-phase electric pump (optional) Motor power Max. absorbed current Max.
  • Page 23 User’s Manual – A16 J A18 J Series Page 23...

  • Page 24: Model A18 Jed

    2.5. Model A18 JED A18 JED Dimensions Maximum lifting height 17.8 Max. height of the platform floor 15.8 Ground clearance Max. outreach from turntable centre Turret rotation (stepwise) ° Platform rotation ° Basket floor height for safety speed activation < 3 Internal steering radius 1.15 External steering radius...
  • Page 25 Diesel Power Diesel engine type ISUZU 1D81C Max. engine power Rated Power Battery starter 12 / 132 V/Ah Total quantity of electrolyte Diesel tank capacity Max. drive speed km/h 380V three-phase electric pump (optional) Motor power Max. absorbed current Max. drive speed km/h 230V single-phase electric pump (optional) Motor power...
  • Page 26 User’s Manual – A16 J A18 J Series Page 26...

  • Page 27: Model A18 Jrtd

    2.6. Model A18 JRTD A18 JRTD Dimensions Maximum lifting height 17.8 Max. height of the platform floor 15.8 Ground clearance Max. outreach from turntable centre Turret rotation (stepwise) ° Platform rotation ° Platform floor height for safety speed activation < 3 Internal steering radius 1.15 External steering radius...
  • Page 28 HATZ Diesel engine Diesel engine type Hatz 3L41C Max. engine power 38.8 Rated Power 35.5 Battery starter 12 / 132 V/Ah Total quantity of electrolyte Diesel tank capacity ISIZU Diesel engine Diesel engine type ISUZU 4LE1 Max. engine power Rated Power Battery starter 12 / 132 V/Ah...
  • Page 29 User’s Manual – A16 J A18 J Series Page 29...

  • Page 30: Vibrations And Noise

    2.7. Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 70dB(A) for each electric model. For models with Diesel engine the level of acoustic pressure weighed (A) at work places does not exceed 106dB(A), the level of acoustic pressure at ground control station does not exceed 85dB(A), whilst the level of acoustic pressure at the control panel on the platform does not exceed 78bD(A).

  • Page 31: Safety Signs

    SAFETY SIGNS 3.1. Personal protection devices (PPE). Always wear personal protective equipment according to current regulations concerning industrial health and safety (safety hat and shoes MUST be worne). It is the operator's or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.

  • Page 32: General

    3.3. General 3.3.1. Use and Operating instructions. The electric and hydraulic systems are provided with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS. ...

  • Page 33: Operating Procedure

    Fig. 4 3.3.3. Operating procedure The machine is equipped an inclination sensor detecting the rake angle of the basket and disabling lifting  operations in case of instability. Working operations can be only resumed after setting the machine back into stability.

  • Page 34: Wind Speed According To The Beaufort Scale

    3.3.4. Wind speed according to the Beaufort scale You can use the table below for a simple assessment of the wind speed. We remember that the max. limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES. The machines for which the max.

  • Page 35: Ground Pressure And Load-Bearing Capacity

    3.3.5. Ground pressure and load-bearing capacity. Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters and two examples of calculation of the average pressure on the ground and the max pressure underneath the wheels or stabiliser (p1 and p2).

  • Page 36: High-Voltage Lines

    The table below shows the load-bearing capacity of different types of ground. For the max pressure on the ground by the single wheel, please refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES). Using the machine is forbidden if the max pressure on the ground per wheel is above the load- bearing capacity of the specific type of ground on which the machine is to be used.

  • Page 37: Installation And Preliminary Checks

    INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in chapter “handling and carrying”.

  • Page 38: Operating Instructions

    OPERATING INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the starting/stopping procedures as well as all other functionalities of the machine and their correct use.
  • Page 39 Diesel/electric drive power selector (optional) Electric pump 12V DC (Battery) or electric pump ( 220V or 380V AC ) - Start up push-button – OPTIONAL Diesel engine starter-switch Emergency STOP button Manual horn Drive speed selector Right-steering switch Left-steering switch ZA) Pilot light, operator's station enabled ZB) Flat battery warning light –...

  • Page 40: Travelling And Steering

    5.1.1. Travelling and steering. Before carrying out any travel, make sure that no people are in the proximity of the machine and in any case proceed with the utmost caution. IT IS FORBIDDEN to drive the machine when the basket is lifted unless the chassis is on a flat and steady surface with no holes and steps.

  • Page 41: Basket Positioning/ Operation

    5.1.2. Basket positioning/ operation. To carry out any operation other than drive, use the proportional joysticks B, C, D, E, G and the switches I and L. To achieve any movement, the following operation must be performed exactly in this sequence: a) Press the deadman pedal located in the basket;...

  • Page 42: Extension/Retraction Of The Telescopic Boom

    5.1.2.4. Extension/retraction of the telescopic boom To extend / retract the telescopic boom, use the proportional joystick E. Set the proportional joystick E forwards for extension or backwards for retraction. If you are using a machine with (OPTIONAL) concurrent controls, this operation is deactivated while slewing the turret.

  • Page 43: Other Functions Of The Control Panel On The Basket

    5.1.3. Other functions of the control panel on the basket 5.1.3.1. Selection of the (OPTIONAL) electric or gasoline/diesel power For some models, it is possible to select the type of power using the M-switch. Turn the switch to Electric to select the electric-mode (12V battery or 48V for ED models, for emergency boom operations or 380V three-phase / 220V single- phase for boom operation - OPTIONAL) or Diesel to select the engine-mode.

  • Page 44: Warning Lights

    5.1.3.6. Warning lights Fig. 7 5.1.3.6.1 Green pilot lamp (ZA), operator's station enabled. The pilot is ON with flashing light when the machine is switched on. If you enabled the control panel on the basket, and this pilot flashes it means that the controls are not active because the dead-man pedal has not been pressed, or it was pressed for over 10 seconds without performing any operation.

  • Page 45: Danger Warning - Red Pilot Light (Zd)

    5.1.3.6.4 Danger warning - red pilot light (ZD) Quickly flashing for 4 seconds together with the acoustic alarm at start-up in case of fault during safety test on controls (pedal, joystick control, switches, etc). It is lit up steady together with an acoustic alarm when the chassis inclination exceeds the allowed angle. All lifting operations and telescopic extension are disabled (except JIB lifting).

  • Page 46: On-Ground Control Panel And Electric Control Unit

    5.2. On-Ground control panel and electric control unit. The on-ground control panel (or electric control unit - fig. 6) contains the main electronic boards needed to operate the machine and carry out safety checks. The on-ground control panel is located on the rotating turret (see paragraph "Location of main components") and should be used to: Turn the machine ON/OFF.

  • Page 47: On-Off Key And Control Panel Selector (A)

    ON-OFF key and control panel selector (ground/platform) Emergency STOP button Diesel /electric power switch. Engine start-button (models “D” and “ED”) User interface display. Battery charger pilot-light (models “E” and “ED”) Pilot light: machine ON and running. Alternator pilot light (models “D” and “ED”) Oil level indicator (models “D”...

  • Page 48: User Interface Display (E)

    5.2.5. User interface display (E) The multifunction display for machine/user interface is used to display: The operation parameters of the machine during normal functioning or in the event of a fault;   The working hours of the Diesel engine (when Diesel power is selected the working hours are displayed in the format HOURS:MINUTES followed by a D at the end);...

  • Page 49: Boarding The Platform

    5.3. Boarding the platform The “boarding position” is the only position from which loading or unloading of persons and materials is allowed. The “boarding position” is with the basket completely lowered. To board the platform: Get on the platform holding on to the entry guard rail. ...

  • Page 50: Starting Of The Diesel Engine

    For Diesel machines (models “D”):  In order to use Diesel power, select “Diesel” with the switch and follow the next paragraphs to start the engine; In order to use the 220V or 380V electric power, select “Electric” with the switch and (if available) 220V or “380V” ...

  • Page 51: Starting The 230V Single-Phase Electric Pump (Optional)

    5.4.2. Starting the 230V single-phase electric pump (OPTIONAL) Diesel powered models can be equipped, on request, with a 230V electrical pump. To start the electrical pump: 1) Insert the 230 V plug of the power cable into the socket (A). 2) Set the switch (B) shown in figure on ON.

  • Page 52: Starting The 3-Phase Electric Pump (Optional)

    5.4.3. Starting the 3-phase electric pump (OPTIONAL). Diesel powered models can be equipped, on request, with a 380V three-phase electrical pump. To start the three-phase electrical pump: Insert the 380 V plug of the power cable into  socket (A) on the chassis. Set the switches (C) pictured here to ON.

  • Page 53: Starting Of The12V Emergency Pump (Optional For D-Models)

    5.4.4. Starting of the12V emergency pump (OPTIONAL for D-models). All Diesel models can be equipped with a 12V pump to perform arm/boom/jib operation (lift, descent, slewing) in case of any emergency situation. The emergency electric pumps must be operated from the control panel on the basket as following: Select the control panel on the basket by means ...

  • Page 54: Stopping The Machine

    5.5. Stopping the machine 5.5.1. Normal stop In normal operating conditions:  Release the controls to discontinue the operation and stop the machine. The machine will come to a complete stop occurs within a default time set by the factory in order to ensure smooth braking. By releasing the deadman pedal located on the platform, the operation is immediately stopped.

  • Page 55: Emergency Manual Controls

    5.6. Emergency manual controls This function must be used only in emergency situations when no motive power is available. Fig.13 In case of fault in the electric or hydraulic system, carry out the following emergency procedures: 1. Screw tight the indicated tap (solenoid valve EV1); 2.

  • Page 56: Optional Socket For Electric Attachments (Optional)

    WARNING: The emergency control can be stopped at any moment by releasing the lever or by stopping the pump. Once the emergency manoeuvre has been carried out, the knurled knobs and the tap must be set to their initial position again in order to resume the operations (in normal position the knobs are completely undone).

  • Page 57: Handling And Transportation

    HANDLING AND TRANSPORTATION 6.1. Handling Before start-up, make sure that the turret mechanical safety has been unlocked (see picture aside). To handle the machine in normal operating conditions follow the instructions given in chapter "OPERATING INSTRUCTIONS" under paragraph "Drive and steering”. When the platform is completely DOWN (or at any other safe position based on your application and trials), start handling (i.e.

  • Page 58: Transportation

    6.2. Transportation In order to move the machine to a different working site, follow the instructions given below. Because of the considerable size and dimensions of this machine, please make sure to consult your local road traffic authorities before transporting on any carrier.
  • Page 59 After placing the machine onto the carrying vehicle, fasten it by means of the same holes used for lifting. To avoid damages to overload controller that may cause the machine to stop, DO NOT tie up the machine to the vehicle platform or the jib. PLEASE MIND THIS INSTRUCTION FOR ALL MODELS Secure the turret by means of the mechanical safety lock device as specified in the previous chapters.

  • Page 60: Emergency Tow-Away

    6.3. Emergency tow-away In the event of a fault, carry out the following operations to tow the machine: Hook the machine to the provided holes.  Unscrew the two bolts (A) at the centre of the  reduction gears by means of a 10 mm wrench for hexagonal head (the machines with 2 drive wheels have 2 drive reduction gears;...

  • Page 61: Maintenance

     conditions. In case of harsh operating conditions (extreme temperatures, corrosive environments, etc.) or following a long non-use period, contact AIRO customer service to adjust the maintenance schedule. Repairs and maintenance operations are to be carried out by trained and authorised ...

  • Page 62: General Maintenance

    7.2. General maintenance Below are listed the main maintenance jobs to be done and the relevant schedule (the machine features an hour counter). Operation Frequency Screw tightening (see paragraph "Various adjustments") after the first 10 operation hours Checking the oil level in the hydraulic tank after the first 10 operation hours Check of the battery state (charge and liquid level) Every day...

  • Page 63: Adjustments

    7.2.1. Adjustments Check the conditions of the following components and, if necessary, tighten after the first 10 working hours and, afterwards, at least once a year: 1) Wheel screws 2) Drive engine, fixation screws 3) Steering cylinder fixing screws 4) Fixing screws of steering hub pins 5) Basket fixing screws 6) Hydraulic fittings 7) Screws and safety dowels of boom pins...

  • Page 64: Greasing

    7.2.2. Greasing Grease all articulated joints equipped with greaser (or provision for greaser attachment) at least every month. At least once a month, using a spatula or a brush, lubricate the telescopic boom extension. Moreover, remember to grease the articulated joints in the following cases: After washing the machine ...

  • Page 65: Checking And Changing The Hydraulic Oil

    7.2.3. Checking and changing the hydraulic oil Check the oil level after the first 10 working hours and, afterwards, at least once a month by means of the dipstick plug (A); always make sure that the level is between the max.

  • Page 66: Hydraulic Bio-Oil (Optional)

    7.2.3.1 Hydraulic bio-oil (optional). At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives. The machines with biodegradable oil use the same parts and components as the standard machines.

  • Page 67: Mixing

    The samples must be sent to the “bio” oil supplier. For more details, contact your nearest distributor. Copies of the test reports must be kept in the Test Records. This is mandatory. 7.2.3.7 Mixing Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity if the mineral oil is suitable for the same use.

  • Page 68: Hydraulic Filter Replacement

    7.2.4. Hydraulic filter replacement 7.2.4.1. Suction filters All models are equipped with a suction filter installed inside the tank at the base of the suction tube. The filter must be cleaned (or replaced) at least every two years. To avoid improper use, a special microswitch checks the position of the lifting boom.

  • Page 69: Check The Oil Level In The Main Reduction Gear (For Travel) And Change It, If Needed

    7.2.5. Check the oil level in the main reduction gear (for travel) and change it, if needed. The oil level should be checked at least once a year. Place the machine to have the two plugs (A and B) in the position shown in the picture aside (in some cases you must remove the driving wheels to reach out for these plugs).

  • Page 70: Air Purging From The Locking Cylinder Of The Floating Axles

    7.2.6. Air purging from the locking cylinder of the floating axles. Stop the machine and wait for it coming to a complete standstill. While the basket is UP, let the cylinders lock the axle lock in their actual position, so that machine stability is assured.

  • Page 71: Adjustment Of The Clearance Of The Sliding Pads Under The Telescopic Boom

    7.2.7. Adjustment of the clearance of the sliding pads under the telescopic boom Check for pads wear at least once a year. The correct clearance between the blocks of the boom is 0,5-1 mm; if more tighten the sliding pads as follows: ...

  • Page 72: Efficiency Check, And Adjustment Of The Pressure Relief Valve (In The Main Travel System)

    7.2.8. Efficiency check, and adjustment of the pressure relief valve (in the main travel system). The pressure relief valve controls the maximum pressure of the main (travel) hydraulic circuit. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered.

  • Page 73: Efficiency Check Of The Pressure Relief Valve In The Operating Line

    7.2.9. Efficiency check of the pressure relief valve in the operating line. The pressure relief valve controls the maximum operating pressure (controlling lifting, descents and slewing). Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered.

  • Page 74: Checking The Efficiency And Calibration Of The Brake Valves

    7.2.10. Checking the efficiency and calibration of the brake valves. These valves check the minimum operating pressure during drive (in both running directions) and affect the dynamic braking and the drive speed. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered.

  • Page 75: Checking The Efficiency Of The Inclinometer

    7.2.11. Checking the efficiency of the inclinometer CAUTION! Usually the inclinometer does not need to be adjusted unless the electronic control unit has been replaced. The equipment needed for the replacement and adjustment of this component requires skilled personnel. THIS OPERATION IS A CRUCIAL MAINTENANCE TASK AND SHOULD BE STRICTLY CARRIED OUT BY SPECIALIZED TECHNICIANS.
  • Page 76 MODELS A16 JRTD A16 JE A16 JED SHIMS A18 JRTD A18 JE A18 JED A [mm] B [mm] CAUTION! The thickness of A and B shims refers to the max. inclination as indicated in table “TECHNICAL FEATURES”. To be used during the calibration of the inclinometer. User’s Manual –...

  • Page 77: Operation Check And Adjustment Of The Load Controller On The Platform

    7.2.12. Operation check and adjustment of the load controller on the platform. AIRO self-propelled aerial platforms with articulated boom are equipped with a sophisticated overload controller. Normally the overload controllers do not require any adjustments, since they are calibrated in the factory before the machine is delivered.
  • Page 78 This system needs calibration when: One of the components has been replaced;  Following an excessive overload or a collision, the alarm keeps on signalling a danger even if the excess load  has been removed. The settings depend on the type of controller used. If your electronic board is the same as in Fig.

  • Page 79: Overload Controller By-Pass - Only For Emergency Operations

    7.2.13. Overload controller by-pass ONLY FOR EMERGENCY OPERATIONS – In case of fault and impossibility to calibrate the device, by-pass the system by means of key switch (A) under the control panel. Keep the key switch active for 5 seconds and release it to shift to the BY- PASSING condition.

  • Page 80: Functional Control Of The Microswitches M1

    7.2.14. Functional control of the microswitches M1 The lifting booms are controlled by micro switches: M1A on the first arm (pantograph);   M1B on Second Arm; M1C on the Jib.   M1E on the telescopic boom (OPTIONAL for A16 J – STANDARD for A18 J). The working conditions of the micro switches M1 must be checked once a year.

  • Page 81: Starter Battery

    7.3. Starter battery The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.3.1.

  • Page 82: Battery-Operated Travel System For Models E And Ed

    7.4. Battery-operated TRAVEL system for models “ ” “ ” “ ” The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.4.1.

  • Page 83: Travel Battery Recharge

    7.4.3. TRAVEL battery recharge. ATTENTION! EXPLOSIVE gas is originated during battery charging process. Therefore, charging must take place in airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers. Connect the battery charger to a power supply having all protections according to the current standards and with the following features: Supply voltage 230V ±...

  • Page 84: Battery Charger Trouble-Shooting

    WARNING DESCRIPTION Red Led flashing for a few seconds. Self-diagnostic of the battery charger. Red led ON Shows that the first and second charging phases are accomplished Yellow led ON Shows that charge equalization is in progress Green led ON Shows that charging is over;...

  • Page 85: Marks And Certifications

    MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subjected to the CE type testing according to the Directive 2006/42/EC. The certification was issued by: ICE Spa Via Garibaldi, 20 40011 Anzola Emilia BO (Italia) –...

  • Page 86: Plates And Labels

    Label: STOP I-D-F-NL-B-GB 24*** 001.10.242 Yellow sticker: Emergency stop button 25*** 045.10.011 Label: Battery charger plug 001.10.175 AIRO pre-spaced yellow sticker <530x265> 029.10.023 Pre-spaced BLACK sticker "A16 JE ” 029.10.025 Pre-spaced BLACK sticker "A16 JED ” 029.10.026 "A16 JRTD Pre-spaced BLACK sticker ”...
  • Page 87 User’s Manual – A16 J A18 J Series Page 87...

  • Page 88: 0 . Test Records

    1 0 . TEST RECORDS The Test Records are released to the user of the platform in conformance with Attachment 1 of Directive 2006/42/EC. This ledger is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
  • Page 89 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Remarks Signature + Stamp User’s Manual – A16 J A18 J Series Page 89...
  • Page 90 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails; the harness anchoring points; the VISUAL CHECK status of the lifting structure; access ladders; rust; state of the tyres; oil leaks;...
  • Page 91 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ADJUSTMENTS See chapter 7.2.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.2.2 GREASING...
  • Page 92 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.2.3 HYDRAULIC TANK OIL LEVEL Monthly operation. Daily entries are not needed. Enter details once a year CHECK when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
  • Page 93 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF PRESSURE RELIEF VALVE IN THE See chapter 7.2.8 OPERATION LINE DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR...
  • Page 94 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.4 BATTERY STATUS Daily operation. Daily entries are not needed. Enter details once a year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR...
  • Page 95 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK AND DRIVE REDUCTION GEARS See chapters 7.2.3 and 7.2.5 (EVERY TWO YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR...
  • Page 96 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL TEST DESCRIPTION OF THE OPERATIONS TO BE PERFORMED AIR PURGING FROM THE CYLINDERS OF THE OSCILLATING See chapter 7.2.6 AXLES DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR...
  • Page 97 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECKS DESCRIPTION OF THE OPERATIONS TO BE PERFORMED INCLINOMETER EFFICIENCY CHECK See chapter 07/02/2011 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 98 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECKS DESCRIPTION OF THE OPERATIONS TO BE PERFORMED CONTROLLING THE EFFICIENCY OF See chapter 07/02/2010 THE BRAKING SYSTEM DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR...
  • Page 99 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECKS DESCRIPTION OF THE OPERATIONS TO BE PERFORMED See chapter 9 Check the legibility of the aluminium plate on the platform where the main instructions are summarised; that the capacity labels are STICKERS AND PLATES CHECK on the platform and that they are legible;...
  • Page 100 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF THE OPERATIONS TO BE PERFORMED CHECKUP OF THE MANUAL See chapter 5.6 EMERGENCY DESCENT DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR...
  • Page 101 COMPANY NAME DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO – Tigieffe S.r.l. FOLLOWING OWNERSHIP TRANSFERS COMPANY NAME DATE We attest that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Ledger.
  • Page 102 FOLLOWING OWNERSHIP TRANSFERS COMPANY NAME DATE We attest that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Ledger. THE SELLER THE BUYER FOLLOWING OWNERSHIP TRANSFERS...
  • Page 103 MAJOR FAILURES DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER User’s Manual – A16 J A18 J Series Page 103...
  • Page 104 MAJOR BREAKDOWNS DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER User’s Manual – A16 J A18 J Series Page 104...

  • Page 105: Wiring Diagrams

    11. WIRING DIAGRAMS Nome macchina  Machine name Kit Code Descrizione Kit Kit description description Cassetta di derivazione carro 029.08.144 Electric/shunting - Chassis Guaina CR 029.08.149 CR sheath Guaina CR 029.08.161 CR sheath Guaina CNV 029.08.171 CNV sheath – Guaina elettrovalvole 029.08.128 –...
  • Page 106 029.08.144 User’s Manual – A16 J A18 J Series Page 106...
  • Page 107 029.08.149 User’s Manual – A16 J A18 J Series Page 107...
  • Page 108 029.08.161 User’s Manual – A16 J A18 J Series Page 108...
  • Page 109 029.08.171 User’s Manual – A16 J A18 J Series Page 109...
  • Page 110 029.08.128 User’s Manual – A16 J A18 J Series Page 110...
  • Page 111 029.08.129 User’s Manual – A16 J A18 J Series Page 111...
  • Page 112 029.08.150 User’s Manual – A16 J A18 J Series Page 112...
  • Page 113 029.08.132 User’s Manual – A16 J A18 J Series Page 113...
  • Page 114 029.08.158 User’s Manual – A16 J A18 J Series Page 114...
  • Page 115 029.08.148 User’s Manual – A16 J A18 J Series Page 115...
  • Page 116 029.08.147 User’s Manual – A16 J A18 J Series Page 116...
  • Page 117 User’s Manual – A16 J A18 J Series Page 117...

  • Page 118: Hydraulic Diagram

    12. HYDRAULIC DIAGRAM A16 JRTD A18 JRTD N°029.07.039 OIL TANK QUICK COUPLING RETURN FILTER SUCTION FILTER STEERING PUMP MOVEMENT PUMP DRIVE PUMP EMERGENCY OPERATION PUMP 9-11 UNIDIRECTIONAL VALVE BY-PASS VALVE AIR/OIL EXCHANGER HYDRAULIC STEERING BLOCK MOVEMENT PROPORTIONAL CONTROL BLOCK DRIVE PROPORTIONAL CONTROL BLOCK BLOCK VALVE FLOW DIVIDER DRIVE PLATE...
  • Page 119 User’s Manual – A16 J A18 J Series Page 119...
  • Page 120 A16 JE A16 JED A18 JE A18 JED N°029.07.045 OIL TANK QUICK COUPLING RETURN FILTER 4-35 SUCTION FILTER DOUBLE PUMP 6-33-34 MOVEMENT PUMP ELECTRIC MOTOR 9-11-31 UNIDIRECTIONAL VALVE DRIVE SOLENOID VALVE UNIDIRECTIONAL VALVE MANUAL PUMP PLATFORM ROTATION ACTUATOR HYDRAULIC STEERING BLOCK MOVEMENT PROPORTIONAL CONTROL BLOCK JIB CYLINDER SENSOR CYLINDER...
  • Page 121 User’s Manual – A16 J A18 J Series Page 121...

  • Page 122: Certifcate Cee

    13. CERTIFCATE CEE     EC STATEMENT OF COMPLIANCE - CE - DECLARATION CE DE CONFORMITE' - EG ‫תאימות‬ ‫על‬ ‫הצהרה‬ KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione originale Original Statement of Déclaration Originale Originalerklärung Declaración Original Оригинальнaя...
  • Page 123   EC STATEMENT OF COMPLIANCE - CE - DECLARATION CE DE CONFORMITE' - EG ‫ימות‬ ‫תא‬ ‫על‬ ‫הצהרה‬ KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC EC2006/42 Original declaration Original Statement of Déclaration Originale Originalerklärung Declaración Original Оригинальнaя...
  • Page 124   EC STATEMENT OF COMPLIANCE - CE - DECLARATION CE DE CONFORMITE' - EG ‫תאימות‬ ‫על‬ ‫הצהרה‬ KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC EC2006/42 Dichiarazione originale Original Statement of Déclaration Originale Originalerklärung Déclaration Originale Оригинальнaя Compliance декларация...
  • Page 125   DICHIARAZIONE CE DI CONFORMITA' - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC EC2006/42 Dichiarazione originale Original Statement of Déclaration Originale Originalerklärung Déclaration Originale Оригинальнaя Compliance декларация...
  • Page 126   DICHIARAZIONE CE DI CONFORMITA' - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC EC2006/42 Dichiarazione originale Original Statement of Déclaration Originale Originalerklärung Déclaration Originale Оригинальнaя Compliance декларация...
  • Page 127   EC STATEMENT OF COMPLIANCE - CE - DECLARATION CE DE CONFORMITE' - EG ‫תאימות‬ ‫על‬ ‫הצהרה‬ KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC EC2006/42 Dichiarazione originale Original Statement of Déclaration Originale Originalerklärung Déclaration Originale Оригинальнaя Compliance декларация...
  • Page 128 AIRO is a division of TIGIEFFE SRL Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALIA-  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com – e-mail: info@airo.com...

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