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Airo T Series Use And Maintenance Manual

Self-propelled work platforms
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PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATES-FORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
„T" SERIES
T32 RTD
T34 JRTD
USE AND MAINTENANCE MANUAL
- ENGLISH - ORIGINAL INSTRUCTIONS
AIRO is a division of TIGIEFFE SRL
Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -
 +39-0522-977365 -  +39-0522-977015
WEB:
www.airo.com
073.20.UEM-EN
2018-05

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  • Page 1 SAMOKRETNE RADNE PLATFORME „T“ SERIES T32 RTD T34 JRTD USE AND MAINTENANCE MANUAL - ENGLISH - ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com 073.20.UEM-EN...
  • Page 2 Revision date Description of revision 05-2017  Manual issue.  Added / inserted on technical data sheets international system unit of measurement 05-2018 and US unit of measurement.  Changed Name and Surname of CEO. Use and Maintenance Manual - T32 TD T34 JRTD Series Page 2...

  • Page 3: Table Of Contents

    Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary information for a correct use of the purchased machine; therefore, you are advised to follow the instructions carefully and to read the manual thoroughly.
  • Page 4 5.1.4. Other functions of the platform control panel ....................35 5.1.4.1. Work capacity selector ..........................35 5.1.4.2. DIESEL/ELECTRIC drive power selector ....................35 5.1.4.3. Diesel heat engine start button ........................35 5.1.4.4. Emergency electric pump starting switch ....................35 5.1.4.1. Generator starting switch (OPTIONAL) .....................
  • Page 5 7.2.3.5 Filling ................................. 61 7.2.3.6 Commissioning / check ..........................61 7.2.3.7 Mix ................................62 7.2.3.8 Micro-filtration ............................62 7.2.3.9 Disposal..............................62 7.2.3.10 Topping up ..............................62 7.2.4. Hydraulic filter replacement ........................63 7.2.4.1. DISCHARGE FILTER ..........................63 7.2.4.2. Return filter ..............................63 7.2.5.

  • Page 6: Introduction

    Your machine since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l. reserves the right to modify the product and/or the use and maintenance manual at any time without updating the units already delivered.

  • Page 7: Further Periodical Checks

    1.1.2.2. Further periodical checks Yearly checks are compulsory. In Italy the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board (ASL/USL or other qualified public or private services) at least twenty days before the expiry of the year from the last check.

  • Page 8: Leaving At Height

    Do not use the machine to tow trucks or other vehicles. All types of machine use other than those for which it was designed must be approved in writing by the machine manufacturer following a specific request on the part of the user. Do not use the machine for purposes other than those for which it was designed, except after making a request and having obtained written permission in this sense from the manufacturer 1.3.1.

  • Page 9: Control Panels

    The platform, hinged to the end of the telescopic boom (T32) or “jib” (T34), can be rotated by 180° totally (90° on the right and 90° on the left) by means of a rotary actuator fitted with over-centre valve. It is fitted with rails and toe boards of prescribed height (the rails height ...

  • Page 10: Drive Power

    Drive power 1.6. The machines are powered by Diesel heat engine. Both the hydraulic and the electric systems are equipped with all necessary protections (see electric and hydraulic circuit diagrams annexed to this manual). Machine life, demolition and decommissioning 1.7. The machine has been designed to last for 10 years in normal operating environments, if properly used and serviced.

  • Page 11: Identification

    Identification 1.8. In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.

  • Page 12: Location Of Main Components

    Location of main components 1.9. The picture shows the machine and its own components. 1) Control panel 2) Ground controls 3) Electric control unit 4) Hydraulic oil tank 5) Diesel fuel tank 6) Diesel Motor 7) Drive pump 8) Movement pump 9) Hydraulic drive gear motors 10) Turret rotation geared motor 11-12-22...

  • Page 13: Technical Features Of Standard Machines

    TECHNICAL FEATURES OF STANDARD MACHINES THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE Modello T32 RTD. 2.1. T32 RTD Dimensions: Maximum working height 32.2 105’ 7” Max. platform height 30.2 99’ 0”” Ground clearance 1’...
  • Page 14 Diesel Power DEUTZ Diesel engine type TD2.9 L04 Max. motor power 55.5 Adjusted Power 74.7 Starter battery 12 / 220 V/Ah 12 / 220 V/Ah Total electrolyte quantity of battery Diesel oil tank capacity 39.6 380V three-phase electrical pump (optional) Motor power Max.
  • Page 15 Use and Maintenance Manual - T32 TD T34 JRTD Series Page 15...

  • Page 16: Model T34 Jrtd

    Model T34 JRTD. 2.2. T34 JRTD Dimensions: Maximum working height 34,6 113’ 6” Max. platform height 32,6 106’ 11” Ground clearance 1’ 9” Max. outreach from turntable centre 78’ 8” Turret rotation (continuous) ° ° Platform rotation ° ° Platform height for safety speed activation <...
  • Page 17 Diesel Power DEUTZ Diesel engine type TD2.9 TD2.9 L04 Max. motor power 55,5 Adjusted Power 74.7 Starter battery 12 / 220 V/Ah 12 / 220 V/Ah Total electrolyte quantity of battery Litri Diesel oil tank capacity Litri 39.5 380V three-phase electrical pump (optional) Motor power Max.
  • Page 18 Use and Maintenance Manual - T32 TD T34 JRTD Series Page 18...

  • Page 19: Vibrations And Noise

    Vibrations and noise 2.3. Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 70dB(A) for each electrical models. For the Diesel engine models, the level of acoustic pressure weighed (A) at work places does not exceed 106dB(A), the level of acoustic pressure at ground control panel does not exceed 85dB(A), the level of acoustic pressure at platform control panel does not exceed 78bD(A).

  • Page 20: Safety Precautions

    SAFETY PRECAUTIONS. Personal protective equipment (PPE) 3.1. Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.

  • Page 21: Use Instructions

    Use instructions 3.3. 3.3.1. General The electric and hydraulic circuits are provided with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS.  The machine must be used only in areas well lit up, checking that the ground is flat and firm. The machine may not be used if the lighting conditions are not sufficient.
  • Page 22 Check that in the operating area there are not obstacles or other dangerous elements.  Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions.  During operation keep your hands in safety position, the driver has to place them as shown in picture A or B ...

  • Page 23: Operating Procedures

    3.3.3. Operating procedures The machine is equipped with a chassis inclination control system disabling lifting operations in case of  unstable positioning. Working operations can be resumed only after placing the machine in a steady position. Should the audible alarm (only if the platform is lifted) and the red light on the platform control panel turn on, the machine is not correctly positioned (see paragraphs relevant to “Use instructions”).

  • Page 24: Wind Speed According To Beaufort Scale

    3.3.4. Wind speed according to Beaufort scale You can use the table below for a simple assessment of the wind speed. We remember that the max. limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES. The machines for which the max.

  • Page 25: Pressure Of The Machine On Ground And Load-Bearing Capacity Of Ground

    3.3.5. Pressure of the machine on ground and load-bearing capacity of ground Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or stabiliser outriggers (p1 and p2).

  • Page 26: High-Voltage Power Lines

    Using the machine is forbidden if the max pressure on the ground per wheel is above the load- bearing capacity of the specific type of ground on which the machine is to be used. TYPE OF GROUND BEARING CAPACITY IN Kg/ cm² Non compact filling earth 0 –...

  • Page 27: Installation And Preliminary Checks

    INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in chapter “Handling and carrying”.

  • Page 28: Use Instructions

    USE INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the on/off procedures as well as all operations and their correct use.
  • Page 29 Drive proportional joystick control Proportional lever control main boom up/down Proportional lever control jib up/down (only model T34) Proportional lever control telescopic boom out/in Proportional lever control QUICK UP/QUICK DOWN (OPTIONAL) Proportional lever control turret rotation Proportional lever control jib rotation (OPTIONAL) Platform rotation switch Platform level switch Diesel engine start button...

  • Page 30: Drive And Steering

    5.1.1. Drive and steering Before carrying out any displacement operation, verify that no people are in proximity of the machine and in any case proceed with the utmost caution. IT IS FORBIDDEN to drive the machine when the platform is lifted unless the chassis is flat and steady with no holes and steps.
  • Page 31 The machine is equipped with extandable axles. With axles in the retracted position (minimum track) it is possible to move the machine by means of the drive and steering controls with lowered platform (boom lowered < 10°, telescopic boom in, jib at a height ranging between +10° and - 70°). To lift the platform it is necessary that the extendable axles are extended to the maximum position (maximum track).

  • Page 32: Platform Positioning Movements

    5.1.3. Platform positioning movements To carry out all movements other than drive, use proportional levers B, C, D, E, F, G, and switches H, I and U. To achieve the movement it is necessary to carry out the following operations in sequence: a) Press the dead-man pedal located on the platform;...

  • Page 33: Turret Orientation (Rotation)

    5.1.3.5. Turret orientation (rotation) To carry out the turret orientation (rotation), use the proportional lever F. Set the proportional lever F to the right for right rotation or to the left for left rotation. Before carrying out this manoeuvre make sure that the mechanical lock device of the turret - if any - be deactivated (see chapter 6 “Handling and carrying”).

  • Page 34: Platform Levelling

    5.1.3.8. Platform levelling The platform is automatically levelled. Should it be necessary to reset the correct level, use switch L. Set switch L to the left for backward levelling, or to the right for forward levelling. Warning!! This operation can be carried out only when booms are completely lowered. No result is achieved if these operations are carried out when the platform is lifted.

  • Page 35: Other Functions Of The Platform Control Panel

    5.1.4. Other functions of the platform control panel 5.1.4.1. Work capacity selector Through selector M it is possible to operate with two different capacities: a) 340 kg including three persons b) 230 kg including two persons. Depending on the capacity selected, the LIFTING ANGLE AND TELESCOPIC EXTENSION controls are activated, which limit the working height and maximum outreach, according to the work diagram represented in CHAP.2.

  • Page 36: Emergency Stop Button

    5.1.4.3. Emergency stop button. By pressing the red emergency STOP button P all control functions of the machine are stopped. Normal functions are enabled by rotating the button of 1/4 turn clockwise. 5.1.4.4. Warning lights. Fig. 6 5.1.4.4.1. Enabled control panel green warning light (ZA) Lit up flashing when the machine is turned on.

  • Page 37: Danger Red Warning Light (Zd)

    5.1.4.4.4. Danger red warning light (ZD) It flashes quickly for 4 seconds together with the audible alarm at the machine start-up in case of fault during safety test on controls (pedal, joystick control, switches, etc). It is lit up steady together with the audible alarm (just in case of lifted platform) when the chassis inclination exceeds the allowed value.

  • Page 38: Rotated Turret Red Warning Light (Zg)

    5.1.4.4.7. Rotated turret red warning light (ZG) Warning light off when the rotating turret is aligned (with a certain tolerance) to the drive direction. All machine controls are available. Warning light lit up steady when the turret is not aligned with the drive direction. In this condition the DRIVE, STEERING, AXLES controls are automatically disabled.

  • Page 39: Ground Control Panel And Electric Control Unit

    Ground control panel and electric control unit 5.2. The ground control station contains some electronic boards necessary to operate the machine and to carry out safety checks. The electric control unit (or electronic control board) is inside the cowling (located on the tank). The ground control panel is located on the rotating turret (see paragraph "Location of main components") and is used to: Turn the machine ON/OFF.

  • Page 40: On-Off Key And Control Panel Selector (A)

    ON-OFF key and ground/platform control panel selector Emergency STOP button Diesel heat engine start button User interface display Powered-on machine warning light Oil warning light Alternator warning light Motor head temperature warning light Air filter warning light BOOM LIFTING/LOWERING lever JIB LIFTING/LOWERING lever TELESCOPIC BOOM OUT/IN lever TURRET ROTATION lever...

  • Page 41: Powered-On Machine Warning Light (E)

    Charge level of the battery (only electrical models E).  The user interface display is also used during any interventions by specialized personnel to calibrate/adjust the working parameters of the machine. This function is not available to the user. 5.2.5. Powered-on machine warning light (E) The green light lit up indicates that the machine is powered-on (both with platform control panel and ground control panel).

  • Page 42: Platform Access

    Platform access 5.3. The “access position” is the only one from which loading or unloading of persons and materials is allowed. The “access position” to the work platform is the completely lowered configuration. To get on the platform: Get on the platform hanging on to the entry guard ...

  • Page 43: Diesel Engine Start-Up

    5.4.1. Diesel engine start-up By turning the starter key on the platform control panel: In “0” position the Diesel engine is off.  In “3 sec” position the plugs pre-heating takes place (only for engines with plugs).   In “Start” position the motor starts. Do not insist on the starting position for longer than 3 seconds.

  • Page 44: Diesel Engine Stop

    5.5.3. Diesel engine stop In order to stop the Diesel engine: On the platform control panel:  Turn the starter key anticlockwise to position “0”. Otherwise, press the emergency stop button.  On the ground control panel: Turn the starter key anticlockwise to position “0”. ...

  • Page 45: Emergency Manual Controls

    Emergency manual controls 5.6. In the event of a need, to bring back the work platform to the ground, there are three modes of emergency control: By means of the normal ground control panel using the diesel drive; By means of the emergency electric pump using either the ground or the platform control panel; EMERGENCY OVERRIDE function by the use of the ground control panel.

  • Page 46: Emergency Manual Control: Emergency Override

    5.6.3. Emergency manual control: EMERGENCY OVERRIDE This function is to be used only in emergency situations when all these conditions are present: The operator on the platform is incapable (injured or unconscious) i.e he is not able to use either the normal platform controls or the platform emergency controls. The emergency stop button (P) of the platform control panel is pressed and/or the overload alarm (in the event of operator trapped against an obstacle at height) and/or tilt alarm are active.

  • Page 47: Socket For Electric Tool Connection (Optional)

    Socket for electric tool connection (Optional) 5.7. 5.7.1. 230v power line (OPTIONAL) The work platform can be equipped with a socket (230V Ac) enabling the operator to connect the electric tools necessary to carry out his operations. To activate the electric line (see pictures above) introduce a cable into the plug connected to the 230V AC 50 Hz mains, with all protections according to the current standards in force.

  • Page 48: Fuel Level And Re-Fuelling (Models "Ed", "D")

    Fuel level and re-fuelling (models “ED”, “D”) 5.8. Before using the thermic drive power (Diesel engine) check the fuel level in the tank. This operation is to be carried out by visually checking the fuel level through the visual level on the tank. Visually check the fuel level before starting to work.

  • Page 49: Handling And Carrying

    HANDLING AND CARRYING Handling 6.1. During transport on other means (e.g. on trucks) lock the turret rotation by the mechanical lock (see figure aside: picture A shows the mechanical lock in the LOCKED position). Before using the machine, make sure that the mechanical lock device of the turret is disabled (see figure aside: picture B shows the mechanical lock in FREE position).
  • Page 50 platform (operators on board are not allowed to pull wires or ropes, etc.). When moving, be careful not to hit the ground with the platform. To avoid any platform contact with the ground raise the boom slightly before each movement. Use and Maintenance Manual - T32 TD T34 JRTD Series Page 50...

  • Page 51: Carrying

    Carrying 6.2. In order to carry the machine to the various working sites, follow the instructions given below. Considering the large dimensions of some models, before carrying, it is recommended to inquire about the overall dimension limits for road transport in force in your country. Before carrying the machine, turn it off and remove the keys from the control panels.
  • Page 52 By means of hooks and steel ropes (with safety factor = 5, see machine weight in Technical features) connected  to the provided holes as indicated in the picture aside, considering the centre of gravity of the machine specified with G.

  • Page 53: Emergency Towing Of The Machine

    Emergency towing of the machine 6.3. In the event of a fault, carry out the following operations to tow the machine: Hook the machine to the provided holes.  Loosen the three fixing screws of the central  covers of all drive reduction gears (the reduction gears are 2 if the machine has two driving wheels or 4 if it has four driving wheels).

  • Page 54: Maintenance

     case of difficult conditions of use (extreme temperatures, corrosive environments, etc.) or following long machine inactivity, it will be necessary to contact the AIRO assistance service to change the intervention schedule. Repairs and maintenance operations are to be carried out by trained and authorised ...

  • Page 55: General Maintenance

    General maintenance 7.2. The table below indicates the main maintenance operations and their frequency. The machine is equipped with a service hour-meter. Operation Frequency Screw tightening (see paragraph "Various adjustments") After the first 10 working hours Oil level check in hydraulic tank After the first 10 working hours Check of the battery state (charge and liquid level) Every day...
  • Page 56 DIESEL (D) AND ELECTRIC-DIESEL (E/D) MODELS. As it is possible to install different types of Diesel engines, refer to the instructions manual of the engine manufacturer for all maintenance operations. BIODEGRADABLE OIL KIT PANOLIN BIOMOT 10W40 TO SEND THE MACHINE TO THE MANUFACTURER WITHIN 10 YEARS OF WORK FOR A COMPLETE CHECK Use and Maintenance Manual - T32 TD T34 JRTD Series Page 56...

  • Page 57: Various Adjustments

    7.2.1. Various adjustments Check the conditions of the following components and, if necessary, tighten after the first 10 working hours and, afterwards, at least once a year: 1) Wheel screws 2) Drive motor fixing screws 3) Steering cylinder fixing screws 4) Turntable fixing screws 5) Rotation reduction gear fixing screws 6) Fixing screws of steering hub pins...

  • Page 58: Greasing

    7.2.2. Greasing Grease all articulated joints equipped with greaser (or predisposition for greaser) at least every month. At least once a month, using a spatula or a brush, lubricate the telescopic extension. Moreover, always remember to grease the articulated joints: After washing the machine.

  • Page 59: Hydraulic Circuit Oil Level Check And Change

    7.2.3. Hydraulic circuit oil level check and change Check after the first 10 working hours and, afterwards, once a month the level by means of the provided indicator (detail A in the picture aside) and make sure that the level always lies between the max.
  • Page 60 Do not dispose of used oil in the environment. Comply with the current local standards. The lubricants, hydraulic oils, electrolytes and all detergent products should be handled with care and disposed of in safety according to the current regulations. A prolonged contact with the skin may cause irritations and dermatosis; wash with water and soap and rinse thoroughly.

  • Page 61: Biodegradable Hydraulic Oil (Optional)

    7.2.3.1 Biodegradable hydraulic oil (Optional) At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives. The machines with biodegradable oil use the same component parts as standard machines, but the use of such type of oil is best taken into account from machine construction.

  • Page 62: Mix

    7.2.3.7 Mix Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity as long as the mineral oil is suitable for the same use. 7.2.3.8 Micro-filtration When making the conversion on second-hand machines, always take into account the high dirt dissolution power of biodegradable oil.

  • Page 63: Hydraulic Filter Replacement

    7.2.4. Hydraulic filter replacement 7.2.4.1. DISCHARGE FILTER The discharge filters (No. 3) are represented in the picture to the side. The filtering cartridge should be replaced at least every two years. To replace the filtering cartridge: Stop the machine by pressing the emergency ...

  • Page 64: Turret Rotation Reduction Gear Oil Level Check And Change

    7.2.5. Turret rotation reduction gear oil level check and change The oil level should be checked at least once a year. Check the level by means of cap (A). Oil check must be carried out when the oil is hot. The level is correct when the reduction gear body is full of oil up to the cap limit.

  • Page 65: Drive Reduction Gear Oil Level Check And Change

    7.2.6. Drive reduction gear oil level check and change The oil level should be checked at least once a year. Position the machine until the two caps (A and B) reach the position indicated in the picture aside. Check the level by means of cap (A).

  • Page 66: Oscillating Axle Locking System Efficiency Check

    7.2.7. Oscillating axle locking system efficiency check Once drive has been stopped and with raised platform, the axle locking cylinders are locked in position thus increasing the machine stability. Check every year the efficiency of the locking system of the oscillating axle. To check for perfect operation, proceed as follows: Load the maximum allowed load on the platform;...

  • Page 67: Turret Rotation Clearance Adjustment

    7.2.8. Turret rotation clearance adjustment Check the coupling between the rotation pinion and the turntable should be carried out every year. In normal operating conditions, the coupling clearance must be minimum. Otherwise, adjust according to the following instructions: Unscrew the four hexagonal head screws (A) which fix the reduction gear support to the turret.

  • Page 68: Extandable Axle Sliding Blocks Clearance Adjustment

    7.2.10. Extandable axle sliding blocks clearance adjustment Check the wear of the sliding blocks of the extandable axles every year. The correct clearance between the blocks and the boom is 0.5-1 mm. In the event of high clearance proceed as follows: 1) BLOCKS WITH SCREW ADJUSTMENT: ...

  • Page 69: Hydraulic System Pressure Relief Valve Operation Check

    7.2.11. Hydraulic system pressure relief valve operation check 7.2.11.2. Pressure relief valve on the hydraulic block on the turret (main pump) The described pressure relief valve controls the maximum pressure on the circuit of the proportional movements (main boom, telescopic boom, turret rotation) and is located on the hydraulic block A on the turret.

  • Page 70: Pressure Relief Valve On The Hydraulic Block On The Turret (Secondary Pump)

    7.2.11.3. Pressure relief valve on the hydraulic block on the turret (secondary pump) The described pressure relief valve controls the maximum pressure on the circuit of the ON-OFF movements of the chassis (axle extension and steering) and is located on the hydraulic block A on the turret.

  • Page 71: Pressure Relief Valve On The Hydraulic Block On The Chassis (Secondary Pump)

    7.2.11.4. Pressure relief valve on the hydraulic block on the chassis (secondary pump) The described pressure relief valve controls the maximum pressure on the circuit of the ON-OFF movements of the chassis (axle extension and steering) and is located on the hydraulic block F on the chassis.

  • Page 72: Pressure Relief Valve On The Hydraulic Block On The Platform

    7.2.11.5. Pressure relief valve on the hydraulic block on the platform The described pressure relief valve controls the maximum pressure on the circuit of the proportional and ON-OFF movements (jib, jib rotation, cage rotation, cage levelling) and is located on the hydraulic block M on the platform. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered.

  • Page 73: Operation Check Of The Turret Inclinometer

    7.2.12. Operation check of the turret inclinometer WARNING! Usually the inclinometer does not need to be adjusted unless the electronic control unit is replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IF NECESSARY, THE CALIBRATION OF THE DEVICE MUST BE CARRIED OUT BY SKILLED PERSONNEL The inclinometer built-in the control board does not require any...
  • Page 74 SHIMS T32 RTD T34 JRTD A [mm] B - AXLES CLOSED [mm] B - AXLES OPEN [mm] WARNING! The dimensions of shims A and B refer to max. allowed inclination as indicated in table “TECHNICAL FEATURES”. To be used during the inclinometer calibration. Use and Maintenance Manual - T32 TD T34 JRTD Series Page 74...

  • Page 75: Operation Check Of The Platform Inclinometer

    7.2.13. Operation check of the platform inclinometer WARNING! Usually the inclinometer does not need to be adjusted unless the electronic control unit is replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IF NECESSARY, THE CALIBRATION OF THE DEVICE MUST BE CARRIED OUT BY SKILLED PERSONNEL The inclinometer on the platform does not require any adjustment...

  • Page 76: Adjustment Of The Overload Controller (Load Cell)

    AS THIS OPERATION IS VERY IMPORTANT IF NECESSARY, THE CALIBRATION OF THE DEVICE MUST BE CARRIED OUT BY SKILLED PERSONNEL The AIRO self-propelled articulated boom aerial platforms are equipped with a sophisticated overload controller. Normally the overload controller does not require any adjustments, since it is calibrated in the factory before the machine is delivered.

  • Page 77: Overload Controller By-Pass - Only For Emergency Operations

    When platform is completely lowered add to the rated load an overload of 25% of the nominal load. In this condition  the red alarm light and the audible alarm turn on. If the platform is at a height from the ground higher than that indicated in chapter “Technical features” (the main ...

  • Page 78: Visual Check Of Wear Condition Of Chains Of Boom Extraction

    7.2.15. Visual check of wear condition of chains of boom extraction Every year check the wear condition of chains of extraction of the telescopic boom. The type of chain used is Fleyer BL634, the pitch is 19.05 mm (*). The check is to be carried out by measuring 10 pitches. The max.

  • Page 79: Check/Adjustment Of The Tension Of The Extension Chains Of The Telescopic Boom

    7.2.16. Check/adjustment of the tension of the extension chains of the telescopic boom Every year check the tension of chains of the telescopic boom extraction. The correct tension is achieved when the two telescopic deck extensions start simultaneously during extraction (or retraction).

  • Page 80: Check The Operation Of Area Limiting Device (Sa=Angle; Ss=Extension)

    7.2.17. Check the operation of area limiting device (SA=angle; SS=extension) The area limiting device B ("ANGLE/EXTENSION sensor") is located in the rear area of the main boom. Its function is: Monitor the platform position by measuring the lifting angle of the main boom, and the extension of the telescopic boom, and surround the work areas depending on these two parameters in addition to the work load chosen by the operator from the...
  • Page 81 Operation check of the overload controller of the lifting angle: The machine must be placed on a levelled ground;  Place yourself on the ground control panel (nothing and nobody on platform);  Lower the main boom completely and retract completely the telescopic extension. The display must show: SA1; ...

  • Page 82: Check Operation Of The Microswitch M1C (Only T34 Jrtd)

    7.2.18. Check operation of the microswitch M1C (only T34 JRTD). The jib position (only T34 JRTD) is controlled by the microswitch: M1C on the Jib.  The following functions of the microswitch M1C on the Jib were designed to support loading/unloading from the ramps of a vehicle: With boom in rest position (boom inclination <10°...

  • Page 83: Operation Check Of Microswitches M16 And M17 (Optional For T34 Jrtd)

    7.2.20. Operation check of microswitches M16 and M17 (optional for T34 JRTD) The model T34 can be equipped (as an option) with rotating Jib. In this case, microswitches M16 and M17 control the position of the rotating jib with respect to the median axis of the machine.

  • Page 84: Operation Check Of Sensors M20

    7.2.21. Operation check of sensors M20…M25 Sensors M20…M25 monitor the position of the extandable axles on the chassis. M20 controls the fully retracted position of front axle shafts ( oscillating axle side); M21 controls the fully extended position of the front left-hand axle shaft (oscillating axle side);...

  • Page 85: Operation Check Of Sensors Spt

    7.2.22. Operation check of sensors SPT The sensor SP1 controls the central position of the rotating turret with respect to the drive direction with a tolerance of +/-20°. In the condition of platform lowered when the turret is parallel to the drive direction (side does not matter) if there are no other special conditions: Drive/steering/axles control is possible with all speeds;...

  • Page 86: Operation Check Of Dead-Man Pedal Safety System

    7.2.23. Operation check of dead-man pedal safety system The platform dead-man pedal is for enabling the operation controls of the machine on the platform control panel. Check operation at least once a year. To check the dead-man PEDAL: Move the drive joystick forward and backward in sequence, WITHOUT PRESSING THE dead-man PEDAL. ...

  • Page 87: Starter Battery

    Starter battery 7.3. The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. On machines with heat engine the starter battery is for: Powering the machine control circuits.

  • Page 88: Marks And Certifications

    MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subjected to the CE type test according to the Directive 2006/42/EC. The certification was issued by: ICE Spa Via Garibaldi, 20 40011 Anzola Emilia – BO (Italy) Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual.

  • Page 89: Standard Plates And Stickers

    07410002 ADESIVO DIAGRAMMA DI LAVORO T34 JRTD 07310010 ADESIVO PORTATA 230KG 2P + 340 3P 00110175 ADESIVO AIRO GIALLO PRESP.530X265 07310001 ADESIVO AIRO T32 RTD NERO PRESP.450X2850 07410001 ADESIVO AIRO T34JRTD NERO PRESP.450X3000 07310008 ADESIVO SCATOLA COMANDI SERIE "T" 07310009 ADESIVO PANNELLO COM. A TERRA SERIE "T"...
  • Page 90 Use and Maintenance Manual - T32 TD T34 JRTD Series Page 90...

  • Page 91: Check Register

    10. CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 2006/42/EC. This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
  • Page 92 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature + Stamp Use and Maintenance Manual - T32 TD T34 JRTD Series Page 92...
  • Page 93 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails; the harness anchoring points; state VISUAL CHECK of the lifting structure; any access ladders; rust; state of the tyres; oil leaks;...
  • Page 94 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS ADJUSTMENTS See chapter 7.2.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.2.2...
  • Page 95 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.2.3. HYDRAULIC TANK OIL LEVEL Daily operation. It is not necessary to indicate its execution every day, CHECK but at least every year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
  • Page 96 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF PRESSURE RELIEF VALVES OF THE See chapter 7.2.11 HYDRAULIC SYSTEM DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR...
  • Page 97 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.3 BATTERY STATE Daily operation. It is not necessary to indicate its execution every day, but at least every year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
  • Page 98 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED EXTANDABLE AXLE SLIDING BLOCKS CLEARANCE See chapter 7.2.10 ADJUSTMENT DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 99 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED HYDRAULIC FILTER REPLACING See chapter 7.2.4. (EVERY TWO YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR OSCILLATING AXLE LOCKING See chapter 7.2.7.
  • Page 100 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED OPERATION CHECK OF THE See chapter 7.2.12 TURRET INCLINOMETER DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
  • Page 101 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED EFFICIENCY CHECK OF PLATFORM See chapter 7.2.14. OVERLOAD CONTROLLER DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
  • Page 102 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CHECK/ADJUSTMENT OF CHAIN TENSION OF BOOM See chapter 7.2.16 EXTRACTION/BOOM RETRACTION DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR...
  • Page 103 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED OPERATION CHECK MICROSWITCH See chapter 7.2.18 M1C. DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 104 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED OPERATION CHECK See chapter 7.2.20 MICROSWITCHES M16 and M17 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
  • Page 105 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED OPERATION CHECK SENSOR SP1 See chapter 7.2.22 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 106 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See Chapter 9. Check the legibility of the instruction plate on the platform where the main instructions are summarised; that the capacity stickers STICKERS AND PLATES CHECK are on the platform and that they are legible;...
  • Page 107 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING See chapter 5.6 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
  • Page 108 COMPANY DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO – Tigieffe S.r.l. SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register.
  • Page 109 SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP...
  • Page 110 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual - T32 TD T34 JRTD Series Page 110...
  • Page 111 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual - T32 TD T34 JRTD Series Page 111...

  • Page 112: Standard Hydraulic Diagram

    STANDARD HYDRAULIC DIAGRAM DIESEL MOTOR GEAR PUMP DRIVE PISTON PUMP COMPLETE PUMP ASSEMBLY FILTER JIB ROTATION ACTUATOR (OPTIONAL) ROTATING DISTRIBUTOR HEAT EXCHANGER EMERGENCY ELECTRIC PUMP AC GENERATOR (OPTIONAL) PRESSURE FILTER PLATFORM LEVELLING CYLINDER HYDRAULIC OIL TANK TANK COVER TURRET HYDRAULIC BLOCK PLATFORM HYDRAULIC BLOCK OVER-CENTER VALVE HYDRAULIC DRIVE MOTOR...
  • Page 113 EV38 RIGHT STEERING SOLENOID VALVE - REAR AXLE EV39 LEFT STEERING SOLENOID VALVE - REAR AXLE EV40 BRAKE RELEASE SOLENOID VALVE EV41 OSCILLATING AXIAL LOCK SOLENOID VALVE EV42 AXIAL RETRACTION SOLENOID VALVE EV43 AXLE EXTENSION SOLENOID VALVE EV44 STEERING REPHASING SOLENOID VALVE - FRONT AXLE EV45 STEERING REPHASING SOLENOID VALVE - REAR AXLE EV50...
  • Page 114 Use and Maintenance Manual - T32 TD T34 JRTD Series Page 114...

  • Page 115: Standard Electric Diagram

    STANDARD ELECTRIC DIAGRAM GROUND AUDIBLE DEVICE PLATFORM AUDIBLE ALARM BTAV STARTER BATTERY KEY SELECTOR FOR OVERLOAD ALARM BY-PASS PRE-HEATING MOTOR PLUGS MOTOR COOLANT LEVEL CAN TILT 1 - PLATFORM TILT SENSOR CAN TILT 2 - PLATFORM TILT SENSOR EMERGENCY ELECTRIC PUMP CONTROL E/D1 ELECTRIC/DIESEL SELECTOR - GROUND CONTROLS E/D2...
  • Page 116 GRF3 ROTATING BEACON 3 JIB180 JIB >180° ROTATION ENABLE BUTTON HORN LOAD PLATFORM LAOD SELECTOR EMERGENCY ELECTRIC PUMP ELECTRIC MOTOR JIB CONTROL MICROSWITCH EXTENSION CHAIN CONTROL MICROSWITCH RETRACTION CHAIN CONTROL MICROSWITCH JIB ROTATION LIMIT SWITCH MICROSWITCH JIB CENTERED POSITION CONTROL MICROSWITCH M20A FRONT LEFT-HAND RETRACTED AXLE SENSOR M20B...
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  • Page 127: Declaration Of Conformity Ec Facsimile

    DECLARATION OF CONFORMITY EC FACSIMILE. DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Оригинальнaя...
  • Page 128 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Оригинальнaя Originál originale Declaration Originale Original...
  • Page 130 AIRO is a division of TIGIEFFE SRL Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALIA-  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com – e-mail: info@airo.com...

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