Table of Contents
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Table of Contents
Related Manuals for Toyota COROLLA VERSO ZZE122L
Summarization of Contents
INTRODUCTION
IMPORTANT NOTICE
Crucial safety and procedural information for qualified technicians.
DEFINITION OF TERMS
Explains warning symbols and directional terms used in the manual.
PASSENGER COMPARTMENT INSTALLATION
Pre-Installation Precautions
Precautions for starting installation, handling hoses, fittings, and covers.
Battery Disconnection Warning
Warning to disconnect the negative battery terminal and harness.
CONDENSER INSTALLATION
Condenser Assembly Steps
Steps for assembling collars and bushings to the condenser.
Condenser Mounting Procedure
Procedure for installing the condenser in front of the radiator.
COMPRESSOR & DRIVE BELT
Alternator Belt Removal
Procedure to remove the alternator belt using a wrench.
Discard Alternator Belt
Action to remove and discard the old alternator belt.
COMPRESSOR TO ENGINE MOUNTING
Compressor Mounting Bolts
Instructions for installing the compressor to the engine block with bolts.
Compressor Tightening Torque
Specifies the torque for installing the compressor bolts.
DRIVE BELT INSTALLATION
Drive Belt Installation Note
Method for installing the drive belt using a wrench.
Install Drive Belt to Pulleys
Instruction to install the drive belt onto the pulleys.
PIPING SYSTEM LAYOUT
Liquid Tube No.1 Insertion
Step for inserting the liquid tube No.1 into the system.
Harness to Mg/C Connector
Connecting the vehicle harness to the Mg/C connector.
LIQUID TUBE & BRACKET INSTALLATION
Tube No.1 to Condenser Connection
Loosely connecting liquid tube No.1 to the condenser with a bolt.
Liquid Tube Bracket Installation
Loosely installing the bracket for liquid tube No.1 with a bolt.
LIQUID TUBE CONNECTIONS
Tube No.2 to Tube No.1 Connection
Routing and connecting liquid tube No.2 to liquid tube No.1.
Bracket No.1 Installation
Installing bracket No.1 to the vehicle body.
Bracket No.1 Tightening Torque
Specifies the torque for tightening a bolt for bracket No.1.
SUCTION HOSE AND BRACKET INSTALLATION
Suction Hose to Compressor Connection
Connecting the suction hose to the compressor using a bolt.
Suction Hose to Compressor Torque
Specifies the torque for connecting the suction hose to the compressor.
Bracket No.2 Installation & Caution
Install bracket No.2 and note caution.
DISCHARGE HOSE INSTALLATION
Discharge Hose to Condenser Connection
Connecting the discharge hose to the condenser using a bolt.
Discharge Hose to Compressor Connection
Connecting the discharge hose to the compressor using a bolt.
VEHICLE HARNESS & RELAY INSTALLATION
Harness to Pressure Switch
Connecting the vehicle harness to the pressure switch.
Mg/C Relay Installation
Installing the Mg/C relay into its box.
FINAL INSTALLATION STEPS
Caution Plate Attachment
Attaching the caution plate to the engine hood.
Under Cover (RH) Reinstallation
Reinstallation of the right side under cover.
EXTERNAL PARTS REINSTALLATION
Front Fender Liner Reinstallation
Reinstallation of the left front fender liner.
Radiator Upper Supports Reinstallation
Reinstallation of radiator upper supports.
ENGINE COVER REINSTALLATION (1ZZ-FE)
Engine Cover Reinstallation
Reinstallation of the engine cover for specific models.
Engine Cover Tightening Torque
Specifies the torque for the engine cover.
POST-INSTALLATION PROCEDURES
Refrigerant Charging
Specifies the standard amount of refrigerant to be charged.
Idling Speed Adjustment Note
Notes that engine speed adjustment is not required due to computer control.
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