Table of Contents

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Revision 1.0
2/3 Hole_2/4 Hole_4 Hole
Puncher Unit-A1
Service Manual

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Table of Contents
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Summarization of Contents

Introduction
Important Notices
General notices, disclaimers, application, corrections, trademarks, copyright, and cautions regarding the manual.
Explanation of Symbols
Explains common symbols used throughout the service manual for clarity in procedures.
Safety Precautions
Notes Before Servicing
Crucial safety guidelines to follow before commencing any maintenance or repair tasks.
Points to Note at Cleaning
Specific precautions for cleaning components to ensure safety and prevent damage.
Notes On Assembly/Disassembly
Essential guidelines for safe and correct assembly and disassembly procedures.
Points to Note when Tightening a Screw
Precautions for screw tightening on thin plates to prevent damage to screw holes.
Product Overview
Features
Key characteristics and capabilities of the puncher unit, including design and operational modes.
Specifications
Detailed technical data including punching method, paper sizes, dimensions, weight, and power supply.
Names of Parts
Identification of major components and their visual locations within the puncher unit assembly.
Technical Explanation
Basic Configuration
Overview of the puncher unit's main structural blocks: punch unit, slide unit, and waste accumulation unit.
Controls
Information on how various functions and systems of the puncher unit are managed and operated.
Basic Operation
Step-by-step description of the paper punching process in different operational modes.
Feed Drive System
Explanation of the mechanical system and sensors responsible for paper feeding and registration.
Controller Unit
Details on the puncher controller PCB, its ICs, and its role in system operations.
Jam Detection
How the puncher unit detects paper jams using sensors and error codes.
Power Supply
Description of the power supply route, voltage distribution, and protection mechanisms.
Service Tasks
Procedures related to unit maintenance, firmware upgrades, and other service operations.
Periodical Service
Periodical Service Operation Item
Details on periodic maintenance, consumables, and service counters for the puncher unit.
Disassembly/Assembly
List of Parts
Identification and listing of motors, sensors, and PCBs with their respective part numbers.
Motor
Procedures for the safe removal and handling of the punch motor and punch shift motor.
PCB
Instructions for handling, backup, and replacement of the puncher controller PCB.
Adjustment
Basic Adjustments
Procedures for calibrating punch hole position and sensors using service mode settings.
Adjustments When Replacing Parts
Specific calibration steps required after replacing major components like PCBs or sensors.
Installation
How to Utilize This Installation Procedure
Guidance on interpreting installation steps and understanding operational symbols.
Checking Before Installation
Essential pre-installation checks including power status and product identification.
Unpacking Procedure
Steps to safely unpack the puncher unit and its associated components from the packaging.
Unpacking and Checking the Contents
A detailed list of all included parts and instructions for verifying their presence.
Installation Procedure
Comprehensive step-by-step guide for the physical installation of the puncher unit into the finisher.
Making Adjustments
Post-installation calibration of punch hole position and sensor output levels for optimal performance.
APPENDICES
Service Tools
List and uses of recommended solvents, oils, and specialized tools for performing maintenance.
General Circuit Diagram
Electrical schematic illustrating the interconnections between various components of the puncher unit.

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