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Manuals
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Nitto Seiko Manuals
Industrial Equipment
FM503H
Instruction manual
Nitto Seiko FM503H Instruction Manual
Vibratory track screw feeder
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Outline of FF/FM503H
Features of FF/FM503H
Structure of FF/FM503H
2 Types of FF/FM503H
Model
Designations and Models of Connecting Cables
Designations of Components
Front Face
Back Face
3 Installation of FF/FM503H
Operating Environment
Installation
4 Preparation of Operation
Connection of Screw Feeding Hose
Connection of Connecting Cable
Air Supply
When the Filter Regulator Is Installed
When the Filter Regulator Is Not Installed
For Hand Driver Type of Air Driver Specification
Loading Screws
Turning on Power
Checking of LED Light
Checking of Operation
Checking of Screw Feeding
5 Start of Operation
For Automatic Type
For Hand Driver Type
For Screw Taking-Out Type
6 Explanation of Operation
Operation of each Part
Hopper Track
Vibrator
Screw Feeding
For Automatic Type
For Hand Driver Type
Screw Taking-Out
For Screw Taking-Out Type
Operation Time Chart
Screw Feeding
Screw Taking-Out
7 Instructions on Adjustment of each Part
Adjustment of Air Pressure (Applicable Only When a Filter Regulator Is Installed)
Lubricator Oil Drop Adjustment (Applicable Only When the Lubricator Is Installed)
Adjustment of Screw Feeding Time
Adjustment of Screw Feeding Air Flow Rate
Escapement Unit Left and Right Operation Speeds Adjustment
Adjustment of Vibrator Vibration Frequency
Setting of Vibrator Vibration Strength
Adjustment of Vibrator Vibration Time
Adjustment of Photoelectric Sensor
Adjustment of Hopper Track, Fixed Track and Track
Adjustment of Kick Plate
Adjustment of Track and Upper Guide
Adjustment of Track and Escapement Unit
Adjustment of Clearance
8 Setup Procedures
Setup Panel
Appearance of Setup Panel
Functions of Setup Keys
Indication by Leds
Setup and Adjustment Procedures
Before Setup
Outline of Operation in Setup and Adjustment Mode
FF/FM503H Setup and Adjustment Mode Function List
Setup and Adjustment Items
Operation Parameter Setup
Equipment Parameter Setup
Special Mode Setup
Parameter Initializing Mode
I/O Check Mode
Version Check Mode
9 Maintenance and Check
Filter Regulator
Lubricator
Inside the FF/FM503H
Screw Feeding Hose
10 Failure Cause and Corrective Measure
Malfunction
Other Malfunctions
Troubleshooting
Repair
11 Guarantee
Warrantee
Warranty Period
Exclusion from Warranty Coverage
12 Appendix
Specifications
External I/O Receptacle (CN IO) Pin Layout
External I/O Receptacle (CN IO) Pin Layout (SINK (NPN) Type)
External I/O Receptacle (CN IO) Pin Layout (SOURCE (PNP) Type)
Descriptions of External I/O Receptacle (CN IO) Signals
Pin Layout of Receptacle (CN FEED) (Hand Driver Type) for Screw Feeding
Pin Layout of 3P Receptacle (CN SH) for Connection of "SH300
Electric Circuit Diagram (FF503H, FM503H)
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Vibratory Track Screw Feeder
FF/FM503H
Instruction Manual
Ver2
version
(For system
02.02、02.03)
FF503H type
Assembly Machine Division
NITTO SEIKO CO., LTD.
Table of
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Summarization of Contents
Preface
Marks and pictographs used in this manual
Explains symbols used in the manual for warnings and instructions.
For safe use
Check at arrival of delivered product
Outline of FF/FM503H
Features of FF/FM503H
Details the automatic feeding process and capabilities of the screw feeder.
Structure of FF/FM503H
Illustrates and names the main structural components of the machine.
Types of FF/FM503H
Model
Defines model nomenclature based on escapement unit and I/O types.
Designations of components
Identifies and labels the parts on the front and back faces of the machine.
Installation
Operating environment
Specifies the required environmental conditions for safe and proper operation.
Installation
Provides guidelines for physically mounting the machine.
Preparation of operation
Connection of screw feeding hose
Details the procedure for connecting the screw feeding hose safely.
Connection of connecting cable
Explains how to connect the various cables to the machine.
Air supply
Describes how to connect and set the air supply pressure.
Loading screws
Instructions for correctly loading screws into the machine's basket.
Turning on power
Guides the user on powering up the machine and checking initial status.
Start of Operation
For automatic type
How to start operation for the automatic machine configuration.
For hand driver type
How to start operation for the hand driver machine configuration.
For screw taking-out type
How to start operation for the screw taking-out machine configuration.
Explanation of Operation
Operation of each part
Explains the function and operation of individual components.
Instructions on Adjustment
Adjustment of air pressure
Guides on how to adjust the supplied air pressure using the filter regulator.
Adjustment of screw feeding time
Details how to adjust the solenoid valve timing for screw feeding.
Adjustment of screw feeding air flow rate
Explains how to adjust the air flow rate for screw feeding.
Escapement unit and vibrator adjustments
Covers adjustments for escapement unit speed and vibrator frequency.
Setting of vibrator vibration strength
Adjusts the intensity of the vibrator's movement.
Adjustment of photoelectric sensor
Explains how to properly mount the photoelectric sensor for screw detection.
Track and hopper adjustments
Procedures for aligning the tracks for smooth screw transfer.
Adjustment of track and upper guide
Guides on positioning the upper guide for efficient screw transfer.
Adjustment of track and escapement unit
Details on aligning the track with the escapement unit's receiving plate.
Adjustment of clearance
Instructions for setting proper clearances between various machine parts for vibration.
Setup Procedures
Setup panel
Overview of the machine's setup panel, including its appearance and key functions.
Indication by LEDs
Explains the status indicators (LEDs) on the setup panel and their meanings.
Setup and adjustment procedures
General procedures for entering and operating in setup/adjustment modes.
FF/FM503H Setup and adjustment mode function list
Detailed list of functions and parameters accessible in setup/adjustment mode.
Setup and Adjustment Items
Operation parameter setup
Lists adjustable parameters for basic and fine-tuning operations.
Equipment parameter setup
Covers model setup and optional sensor configuration.
Special mode setup
Outlines modes for parameter initialization, I/O check, and version check.
Maintenance and Check
Filter regulator
Procedures for checking and draining water from the filter regulator.
Lubricator
Guidelines for maintaining the oil level and checking oil drops.
Inside the FF/FM503H
Instructions for cleaning internal components like tracks and sensors.
Failures and Troubleshooting
Malfunction
Describes common malfunctions indicated by LED patterns.
Screw feeding hose
How to check and replace the screw feeding hose.
Other malfunctions
Lists other possible issues like power LED not lighting up and their causes.
Troubleshooting
A guide to diagnosing and resolving typical failures and problems.
Guarantee
Warrantee
Details the conditions and causes for which the product is guaranteed.
Warranty period
Specifies the duration of the warranty for different parts.
Appendix
Specifications
Provides technical specifications of the FF/FM503H, including dimensions and environmental requirements.
External I/O receptacle (CN IO) pin layout
Details the pin assignments for the external I/O connector (SINK NPN type).
Electric circuit diagram (FF503H, FM503H)
Provides the overall electric circuit diagram for the machine.
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