Hytorc JetPro-S-Air Operating Instructions Manual

Hydraulic unit
Table of Contents

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Hydraulic unit
JetPro-S-Air, HY-Air, HY-Twin-Air
English translation of the original German operating
instructions
for qualified and authorized operating personnel
Status 6/2019
Always store these operating instructions together at the hydraulic unit. Ensure that the operating instructions
are available for the qualified and authorized operating personnel. Read and comply with the operating
instructions.
Non-observance can lead to injury and possibly death.

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Summarization of Contents

Manual Information
Manual Structure and References
Explains manual design, conventions, and lists related documents for safe operation.
Manufacturer Details and Warranty
Provides manufacturer contact information, documentation responsibilities, and warranty terms.
Safety
ATEX Compliance and Operator Responsibilities
Details ATEX marking, unit use in explosive atmospheres, and operator duties.
Personnel Safety and Qualifications
Identifies persons at risk and outlines required operator qualifications and training.
Operational Safety Procedures
Covers safe practices for air supply, tool connection, pressure setting, and unit assessment.
Hazard Identification and Prevention
Provides guidance on preventing injury, explosion, burns, poisoning, and physical harm.
Intended Use and Ambient Conditions
Defines the unit's proper application and suitable ambient operating conditions.
Warning Labels and Symbols
Explains the system of danger signs, warnings, cautions, and symbols used in the manual.
Unit Description
Unit Models and Physical Layout
Introduces different unit types, shows examples, and details the main components.
Component Identification
Identifies and explains the function of various parts on the unit's front sides.
User Interface: Display and Controls
Explains the pressure gauge, couplings, and operating elements for user interaction.
Remote Control Operation
Describes how to operate the unit using manual and semi-automatic remote controls.
Key Adjustment Components
Details the torque valve for pressure adjustment and the maintenance unit.
Accessories and Workspaces
Lists available accessories and recommended workspaces for efficient unit operation.
Purpose and Overall Functionality
Explains the unit's primary purpose, how it drives hydraulic tools, and its functional principles.
Unpacking and Delivery
Unpacking Procedure
Step-by-step guide on how to remove the unit from its packaging.
Package and Condition Verification
Instructions for checking the delivery for accuracy and any potential damage.
Commissioning Procedures
Initial and Daily Commissioning
Covers initial setup and daily operational checks before use.
Tool Connection and Air Supply
Guides on connecting tools, compressed air, and bleeding the hydraulic system.
Oil Level and Test Run
Explains how to check oil, manometer, and perform a test run after setup.
Operation
Changing Tools and Setting Pressure
Procedures for safely changing tools and adjusting the unit's operating pressure.
Performing Screwing Processes
Detailed steps for executing screwing operations using the hydraulic unit.
After Use and Decommissioning
After Use Procedures
Instructions for safely shutting down and preparing the unit after operation.
Decommissioning the Unit
Steps for taking the unit out of service for extended periods or permanent storage.
Servicing and Cleaning
Maintenance Schedule and Procedures
Outlines regular maintenance tasks, oil changes, and cleaning instructions.
Hydraulic Oil Change
Step-by-step instructions for draining and refilling the hydraulic oil.
Maintenance Unit Oiler Filling
Guide on how to refill the oiler in the maintenance unit.
Cleaning the Unit
Instructions on how to clean the hydraulic unit safely and effectively.
Troubleshooting and Disposal
Troubleshooting Common Faults
Provides a table of common issues, their causes, and recommended solutions.
Disposal Guidelines
Instructions for the environmentally responsible disposal of the unit and its components.

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