Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Hytorc JETPRO-S 115/230
Summary of Contents for Hytorc JETPRO-S 115/230
- Page 1 HYDRAULIC PUMP OPERATIONS MANUAL 3rd. Edition: Mar. 2015...
- Page 3 This manual applies to all pumps in the Hydraulic Pump Product Families. It is recommended the manual is kept up-to-date by checking the edition and date code at the bottom of this page by utilizing the HYTORC website and downloading a copy of the most recent edition as needed.
- Page 4 The tool you have purchased may be capable of hands-free operation when used with a HYTORC Washer™. We recommend the use of this washer to increase safety and accuracy and reduce job time. If your bolting system is not compatible with the HYTORC Washer™, the tool should be used with a limited movement reaction fixture and a safety handle to reduce the risk of finger pinching during operation.
-
Page 5: Table Of Contents
The World’s Most Trusted Industrial Bolting Systems CONTENTS HYDRAULIC PUMP OPERATIONAL MANUAL INTRODUCING HYTORC SECTION I GENERAL OPERATING INSTRUCTIONS SECTION II PUMP AND OPERATIONAL CONTROL SECTION III CONNECTING THE HYDRAULIC WRENCH SECTION IV FUNCTIONAL CHECK SECTION V REMOTE CONTROL SECTION VI... -
Page 6: Introducing Hytorc
If you maintain your new pump properly, it will last for years to come. This manual is designed to provide you with the basic knowledge required to operate and maintain your HYTORC pump. Please read this manual carefully and follow the instructions provided. If you have any questions regarding your HYTORC tool, please call us directly at 201-512-9500 or fax 201-512-0530. -
Page 7: Section I
Please read this manual carefully and follow the instructions provided. All HYTORC Power Packs operate in a pressure range from 500 to 10,000 PSI, and are fully adjustable. They have been engineered and designed for portability and high flow for increased speed. Before using your HYTORC power pack, check the following points: •... -
Page 8: Pump And Operational Control
The World’s Most Trusted Industrial Bolting Systems SECTION II PUMP AND OPERATIONAL CONTROLS OPERATIONAL CONTROLS (DEPENDING ON PUMP MODEL): Hydraulic couplers (4-tool adapter on pump in picture) Plug for main power cord Remote control Pressure regulator Analog gauge Plug for oil filler Leading Innovation in Industrial Bolting Since 1968... -
Page 9: Connecting The Hydraulic Wrench
The World’s Most Trusted Industrial Bolting Systems SECTION III CONNECTING THE HYDRAULIC WRENCH When using hydraulic hoses for a tool and pump, make sure the hoses are rated for pressure of 40,610 PSI/2800. The system is equipped with safety couplers which prevents the hoses from loosening accidentally. Connect the twin-line hose as shown below. -
Page 10: Functional Check
All HYTORC pumps are supplied completely assembled and are ready to use. A HYTORC Hydraulic Power Pack, for use with your HYTORC tools, is recommended to provide the safety, speed, pressure and portability that make the tools more efficient and accurate. -
Page 11: Remote Control
The World’s Most Trusted Industrial Bolting Systems SECTION V REMOTE CONTROL The pumps can be equipped with different remote control models. However, the mode of operation for any remote control is: • PUSH (A)-PUMP IS ON / TOOL ADVANCES • RELEASE (A)-PUMP IS ON / TOOL RETRACTS •... -
Page 12: Setting Pressure And Torque
The World’s Most Trusted Industrial Bolting Systems SECTION VI SETTING THE PRESSURE / TORQUE On manual bolting applications, the torque value has to be set with the pump pressure. Therefore, every calibrated tool comes with a certificate. We recommend using tools that have been calibrated to increase safety and accuracy. ... - Page 13 The World’s Most Trusted Industrial Bolting Systems Setting the Pressure/Torque Continued Turn the lock nut on the pressure regulator counter- clockwise. To start the pump: push the green button (A) and hold it. To adjust the pressure, turn the pressure regulator (B) clockwise.
-
Page 14: Led Lights For System Monitoring
The World’s Most Trusted Industrial Bolting Systems SECTION VII LED LIGHTS FOR SYSTEM MONITORING The HY-115 Pump is now equipped with (3) three-colored LEDs integrated into the electric control box for system monitoring. Upper LED: Low voltage • green when voltage above 95V = o.k. •... -
Page 15: Atex Explosion Protection
Modified pneumatic HYTORC Pump HY-AIR Modified twin hose, nominal diameter 6 mm Modified HYTORC Low Clearance Wrench STEALTH and / or HYTORC Square Drive Wrench AVANTI and / or ICE. ATTENTION: Only modified HYTORC hydraulic torque wrenches STEALTH, AVANTI and ICE,... - Page 16 The World’s Most Trusted Industrial Bolting Systems 2. Component: The HYTORC hydraulic twin hose, with a nominal size of 6 mm (color mint-yellow). ATTENTION: HYTORC hydraulic twin hoses with a diameter smaller than 6mm are not suited for explosion protection.
- Page 17 3. Component: The HYTORC hydraulic torque wrench. The torque wrench must be equipped as follows: a) Solid metal spring on each male and female coupling (between coupler and fitting). b) The joints of the swivel on the hydraulic wrench must not be ANODIZED!
- Page 18 The World’s Most Trusted Industrial Bolting Systems Important note: Other anodized HYTORC swivels, for example MXT swivels, are NOT suited for explosion protection! Example: Pink anodized STEALTH swivel Example: Blue anodized MXT swivel Not suited for explosion protection! Not suited for explosion protection!
-
Page 19: Preventative Maintenance
PREVENTIVE MAINTENANCE Preventive Maintenance - Hydraulic Power Packs HYTORC Hydraulic Power Packs are precision-built units and, as such, do require a certain amount of care and maintenance. • Hydraulic Oil Oil should be completely changed after every 40 hours of operation, or at least twice a year. Always make sure the reservoir is filled with fluid. -
Page 20: Troubleshooting
The World’s Most Trusted Industrial Bolting Systems SECTION X TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REQUIRED ACTION Gauge shows pressure build-up but the 1. Couplings loose or inoperative 1. Tighten and/or replace couplings. Use Test #1 tool will not cycle listed below to isolate problem. 2. - Page 21 1. Run test #5. Replumb system as necessary. 2. Multiple hoses in even numbers 2. As plumbed, HYTORC hoses may only be joined together in odd numbers ONLY. If it is necessary to use 2,4,6 hoses - make an adapter from spare high pressure couplings and nipples.
- Page 22 The World’s Most Trusted Industrial Bolting Systems SYMPTOM PROBABLE CAUSE REQUIRED ACTION Gauge records no pressure 1. Gauge connection is loose 1. Tighten coupling. 2. Bad gauge 2. Replace gauge 3. Pump will not build pressure 3. See cylinder pressure will not build pressure- above 4.
- Page 23 Continue to tighten until the flow stops plus a quarter turn. TEST #5 THIS TEST SHOULD BE RUN PRIOR TO EVERY USE OF A HYTORC TOOL Connect the tool, pump, and hoses together as normal. Cycle the pump several times. Cycle the system once more and observe the sequence of operation.
-
Page 24: Appendices
The World’s Most Trusted Industrial Bolting Systems APPENDIX A USER MANUAL FA1 Definition of Full Automatic FA1 Using the Full Automatic FA1 loose bolts can be tightened with a single tool. When the bolting is done an optical and acoustical signal comes up. The Full Automatic works with following tools: Stealth without valves, Avanti, MXT, XLT, XLCT and previous models. -
Page 25: B User Manual Fa4
The World’s Most Trusted Industrial Bolting Systems APPENDIX B USER MANUAL FA4 Definition of Full Automatic FA4 Using the Full Automatic FA4, loose bolts can be tightened with up to four tools. When the bolting is done an optical and acoustical signal comes up. Changing Tools or Torque Pressure At the beginning of a new bolting job with different torque or different tools the power pack has to be readjusted. -
Page 26: C Declaration Of Conformity
The World’s Most Trusted Industrial Bolting Systems APPENDIX C DECLARATION OF CONFORMITY Leading Innovation in Industrial Bolting Since 1968... -
Page 27: D Atex Explosion Proof Certificate
The World’s Most Trusted Industrial Bolting Systems APPENDIX D ATEX EXPLOSION PROOF CERTIFICATE Leading Innovation in Industrial Bolting Since 1968... - Page 28 The World’s Most Trusted Industrial Bolting Systems APPENDIX D ATEX EXPLOSION PROOF CERTIFICATE Leading Innovation in Industrial Bolting Since 1968...
-
Page 29: E Material Safety Data Sheet
The World’s Most Trusted Industrial Bolting Systems APPENDIX E MATERIAL SAFETY DATA SHEET Azolla ZS (All grades) Revision Date 11-1-2013 MATERIAL SAFETY DATA SHEET TOTAL Specialties USA, Inc.. 5 N. Stiles Street, Linden NJ 07036 Phone 1-908-862-9300 Product AZOLLA ZS ORIGINAL ISSUE May 10-2010 REVISION DATE... - Page 30 The World’s Most Trusted Industrial Bolting Systems APPENDIX E MATERIAL SAFETY DATA SHEET Azolla ZS (All grades) Revision Date 11-1-2013 FIRE AND EXPLOSION HAZARD INFORMATION FLASH POINT (MINIMUM): AUTOIGNITION TEMPERATURE: 179°C (355°F) Test method: NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) - HAZARD IDENTIFICATION: Health Flammability Reactivity...
- Page 31 The World’s Most Trusted Industrial Bolting Systems APPENDIX E MATERIAL SAFETY DATA SHEET Azolla ZS (All grades) Revision Date 11-1-2013 PHYSICAL DATA The following data are approximate or typical values and should not be used for precise design purposes. BOILING RANGE: VAPOR PRESSURE: Wide range <...
- Page 32 The World’s Most Trusted Industrial Bolting Systems APPENDIX E MATERIAL SAFETY DATA SHEET Azolla ZS (All grades) Revision Date 11-1-2013 PROTECTION AND PRECAUTIONS VENTILATION: (Always maintain below permissible exposure limits.) Use local exhaust to capture vapor, mist or fumes, if necessary. Provide ventilation sufficient to prevent exceeding recommended exposure limit or buildup of explosive concentrations of vapor in air.
- Page 33 The World’s Most Trusted Industrial Bolting Systems APPENDIX E MATERIAL SAFETY DATA SHEET Azolla ZS (All grades) Revision Date 11-1-2013 U.S. TSCA INVENTORY All components of this material are listed on the U.S. TSCA Inventory. The Following Ingredients are Cited on the Lists Below: Chemical Name CAS Number List Citations...
- Page 34 The World’s Most Trusted Industrial Bolting Systems APPENDIX F MATERIAL SAFETY DATA SHEET-CAN MSDS Material Safety Data Sheet) SECTION #1 PRODUCT AND COMPANY IDENTIFICATION TRADE NAME: TOTAL AZOLLA ZS 10, 22, 32, 46, 68, 100 and 150 CHEMICAL NAME AND SYNONYMS: MIXTURE MANUFACTURER/SUPPLIER’S NAME: TOTAL LUBRICANTS CANADA INC.
- Page 35 The World’s Most Trusted Industrial Bolting Systems APPENDIX F MATERIAL SAFETY DATA SHEET-CAN SECTION #3 PHYSICAL DATA PHYSICAL STATE AT 25°C Liquid BOILING POINT: > 250°C POUR POINT: < -10°C DENSITY (g/cm at 15°C): 0,85 to 0,90 VAPOR PRESSURE (mm Hg at 20°C): Negligible VISCOSITY (cSt at 100°C): 2,5 to 16...
- Page 36 The World’s Most Trusted Industrial Bolting Systems APPENDIX F MATERIAL SAFETY DATA SHEET-CAN SECTION #6 TOXICOLOGICAL INFORMATION SPECIES ORAL DERMAL INHALATION > 5000 mg/Kg > 2000 mg/Kg INHALATION: Prolonged exposure to high vapor concentration of this product can cause headache, dizziness and nausea. Short-term overexposure can cause an irritation to the respiratory passages.
- Page 37 The World’s Most Trusted Industrial Bolting Systems APPENDIX F MATERIAL SAFETY DATA SHEET-CAN SECTION #10 DISPOSAL CONSIDERATIONS WASTE DISPOSAL METHODS: Consult relevant local authorities. Reclaim or dispose of at a licensed waste disposal company. Incinerate with approval of appropriate local authority.
- Page 38 The World’s Most Trusted Industrial Bolting Systems APPENDIX F MATERIAL SAFETY DATA SHEET-CAN SECTION #14 TRANSPORTATION INFORMATION TRANSPORTATION (TDG) SHIPPING NAME: None UN NUMBER: None CLASS DESCRIPTION: None SECTION #15 REGULATORY INFORMATION This product has been classified in accordance with the hazard criteria of the Controlled Products. Regulations (CPR) and the MSDS contains all the information required by the CPR.
- Page 40 Worldwide Warranty, Service & Expertise! Find your nearest HYTORC at www.hytorc.com/worldwide CALL: 1-800-FOR- We are always within 1 hour from you! Division UNEX Corporation 333 State Route 17N, Mahwah, New Jersey 07430 U.S.A. 800-FOR-HYTORC • Tel: 201-512-9500 • E-Mail: info@hytorc.com • Web: www.hytorc.com MAN-HY-115/230-2015-1...
Need help?
Do you have a question about the JETPRO-S 115/230 and is the answer not in the manual?
Questions and answers