Related Manuals for GEA ONE 7TS
Summarization of Contents
ONE 7TS – General Information
1.1 Declaration of Conformity
Document showing a facsimile of the "Declaration of Conformity".
1.2 Introduction
Manual addressed to operators and staff for correct machine use.
1.3 Warranty and general test
Details warranty terms, conditions, and general testing procedures.
1.4 Preliminary remarks
Employer informs personnel about safety-related issues and regulations.
1.5 How to use this manual
Guide on manual structure for easy reference and information search.
1.6 Reproduction limits and copyright
Outlines copyright restrictions and reproduction limitations for the manual.
1.7 Revisions
Information on how manual revisions are issued following machine alterations.
1.8 Retaining manual
Specifies the compulsory conservation and accessibility of the manual.
1.9 Aspects to be arranged by the customer
Details customer responsibilities for preparing the installation site and supplies.
1.10 Instructions for requesting technical support
Provides contact information and required details for technical assistance requests.
1.11 Instructions for ordering spare parts
Details the procedure for requesting and ordering spare parts.
1.12 Characteristics of operators and language used
Outlines necessary operator knowledge and characteristics for manual comprehension.
ONE 7TS – Description of the machine and technical data
2.1 General description
Describes the GEA Niro Soavi homogenizer and its micronization process.
2.2 Main machine components
Illustrates and lists the main components of the homogenizer machine.
2.3 Technical specifications of the machine
Refers to data sheets in Chapter 11 for machine technical data.
2.4 Regulations, certifications, limits of use, ergonomics, ecology
Lists applicable EC regulations and harmonized standards for machinery.
2.5 Environmental conditions
Specifies optimal environmental conditions for machine operation.
2.6 Atmosphere with risk of explosion and/or fire
Prohibits machine use in explosive atmospheres due to design limitations.
2.7 Lighting
Details requirements for adequate artificial and natural lighting for safety.
2.8 Vibrations
States vibrations will not cause hazardous situations if used per manual.
2.9 Noise
Reports the measured equivalent continuous A-weighted sound pressure level.
2.10 Residues and environmental contamination
Addresses proper disposal of oil residues in discharged water.
2.11 Dismantling and disposal of materials
Outlines compliance with laws for material disposal and dismantling procedures.
2.12 Disposal
Lists materials and procedures for correct disposal according to regulations.
ONE 7TS – Safety and accident prevention
3.1 Applications
Describes the GEA Niro Soavi homogenizer's function and application range.
3.2 Intended use
Warns against improper use and prohibits use in explosive environments.
3.3 Work zones, control zones, danger zones
Defines work, control, and danger zones based on Machine Directive 98/37 CEE.
3.4 Risks, hazards and residual risks in the environment
Discusses general safety, informing and training workers on risks.
3.5 Safety features
Details safety devices like overpressure valve, motor protections, and emergency buttons.
3.6 Safety signs
Explains the function and importance of warning signs on the machine.
ONE 7TS – Installation
4.1 Transport
Provides guidelines for packing, lifting, handling, and transporting the machine safely.
4.2 Reception and inspection
Instructs on checking packing lists and package integrity upon machine receipt.
4.3 Storage
Details requirements for storing the machine before installation to prevent deterioration.
4.4 Preparing the installation area
Outlines customer responsibilities for preparing the premises according to safety directives.
4.5 Connections and cabling
Describes machine connections to product line and utilities, including water and air.
4.6 Installation and assembly
Provides essential indications for correct installation and assembly to ensure safety.
ONE 7TS – Setting up and first start up
5.1 Description of operations
Lists essential checks and inspections before starting the machine for the first time.
ONE 7TS – Operation and use
6.1 Role of operator in charge
Defines operator responsibilities for safe machine operation and efficient work cycles.
6.2 Electrical panel and control push-buttons
Describes the electrical panel and key devices for startup and maintenance procedures.
6.3 Startup procedures
Details the step-by-step process for safely starting the machine.
6.4 Stopping the machine
Explains procedures for normal and emergency machine stopping.
6.5 Washing
Provides guidelines for accurate washing to maintain sanitary conditions and prevent contamination.
6.6 Inspections following machine startup
Recommends general inspections after the first day of work for early issue detection.
ONE 7TS – Maintenance
7-1 General
Defines duties for operators, electricians, and maintenance technicians.
7.2 Instructions for correct maintenance
Advises on using original parts, tools, and following service frequencies.
7.3 Safety, precautions and maintenance mode
Emphasizes safety during maintenance and describes the 'maintenance mode' procedure.
7.4 Maintenance during run-in phase
Lists specific activities to be performed during the initial run-in period.
7.5 Ordinary scheduled maintenance during operation
Describes periodic maintenance for machine efficiency and safety.
7.6 Frequency of maintenance procedures
Provides tables detailing maintenance procedures and their frequencies.
7.7 Maintenance data sheets
Introduces data sheets containing maintenance instructions and safety precautions.
ONE 7TS – Troubleshooting
8.1 Troubleshooting
Lists common problems, causes, and suggested remedies for machine issues.
ONE 7TS – Waste disposal
9.1 Definition of waste
Defines waste, special waste, and toxic-harmful waste according to regulations.
9.2 Temporary storage
Addresses temporary storage of toxic and harmful waste, emphasizing environmental laws.
9.3 Characteristics of the containers
Specifies container requirements for hazardous waste, including labeling.
9.4 Registration requirements
Recommends keeping an in/out register for special or toxic-harmful waste.
9.5 Disposal
Mandates disposal of waste substances according to country laws.
ONE 7TS – Spare parts
10.1 Recommended spare parts list
Suggests stocking spare parts to minimize downtime and maintenance time.
10.2 How to order spare parts
Details required information for ordering spare parts from the Technical Support Department.
10.3 Safety precautions
Emphasizes qualified technicians and safety measures for replacing parts.
10.4 List of components and assembly drawings
Refers to enclosed drawings and lists for identifying components.
10.5 Maintenance box
Lists the contents of the maintenance box, including tools and spare parts.
ONE 7TS – Enclosures
11.1 Technical specifications
Refers to the technical specifications datasheet for machine details.
11.2 Drawing and diagrams
Lists included drawings and diagrams like installation, flow sheets, and electrical documentation.
11.3 CE declaration of conformity
Provides the manufacturer's declaration of conformity to EC directives.
11.4 Test Report
Presents the machine test report detailing performance parameters.
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