Page 1 Instructions for use and maintenance MODEL: ONE11TS SERIAL NUMBER: 9146 YEAR: 2011 LANGUAGE: English REVISION: Translation of the original instructions...
Page 2 GEA Niro Soavi S.p.A. REV. DESCRIPTION DATE SIGN 1 EDITION 05/07/2011 ……………………………………………………………… …. …………. ………… ……………………………………………………………… ……………………………………………………………… …. …………. ………… ……………………………………………………………… ……………………………………………………………… …. …………. ………… ……………………………………………………………… ……………………………………………………………… …. …………. ………… ……………………………………………………………… COVER02.DOC...
Page 3: Table Of Contents
Instructions for requesting technical support ..............1.8 1.11 Instructions for ordering spare parts ..................1.9 1.12 Characteristics of operators and language used ..............1.10 page 1.1 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 4: Declaration Of Conformity
The document shown below is a FACSIMILE of the “Declaration of Conformity”. The official copy will be completed and delivered with the machine. FACSIMILE OF CE DECLARATION OF CONFORMITY page 1.2 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 5 ONE 7TS – General Information GEA Niro Soavi S.p.A. is also certified to UNI EN ISO 9001 regulations for the Design, Construction and Servicing of High Pressure Piston Pumps and Homogenizers, therefore the machines supplied are designed and constructed in compliance with the approved quality procedures.
Page 6: Introduction
Accident prevention rule for operators WARNING: Possibile damage to machine and/or machine components. PRECAUTION: Additional information about current operation. NOTE: Provides useful information. page 1.4 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 7: Warranty And General Test
1.3.1.2 Application method In order to determine the cause of the problem and applicability of the warranty, it is indispensable for GEA Niro Soavi S.p.A. to receive the parts for which replacement under warranty is requested. Shipping costs shall be borne by the customer.
Page 8: Exclusions And Limitations
1.3.1.4 Returned material Before returning to GEA Niro Soavi S.p.A. the parts for which you request replacement or repairing under warranty, you must send a written notice to the Spare Parts Department for approval. The parts must be properly packaged to prevent damage during transport and they must be accompanied reference to purchase order;...
Page 9: Preliminary Remarks
All rights reserved to GEA Niro Soavi S.p.A No part of this manual or of its structure may be reproduced unless expressly authorized by GEA Niro Soavi S.p.A. It is also prohibited to store the information on any type of support (magnetic, magnetic- optical, microfilm, photocopies, ecc.).
Page 10: Retaining Manual
Requests for assistance from the Technical Support Department should be sent by fax to the following ad- dress: GEA Niro Soavi S.p.A. Via Da Erba Edoari, 29/A - 43100 - PARMA (Italy) – Phone no. +39 0521 965411,Fax +39 0521 242819, e-mail: niro-soavi@niro-soavi.it, http//www.niro-soavi.it, indicating:...
Page 11: Instructions For Ordering Spare Parts
All requests for spare parts should be sent by fax to the following address: GEA Niro Soavi S.p.A. Via Da Erba Edoari, 29/A - 43100 - PARMA (Italy) – Phone no. +39 0521 965411,Fax +39 0521 242819, e-mail: niro-soavi@niro-soavi.it, http//www.niro-soavi.it...
Page 12: Characteristics Of Operators And Language Used
Operators must not perform any of the procedures reserved to maintenance staff or qualified techni- cians. The manufacturer shall not be liable for damage resulting from the failure to comply with this re- quirement. page 1.10 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 13 Noise ........................... 2.27 2.10 Residues and environmental contamination ..............2.28 2.11 Dismantling and disposal of materials ................2.28 2.12 Disposal ..........................2.29 page 2.1 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 14: General Description
The operating principle of the Machine is shown in the diagram below. 2 STAGES HOMOGENIZING PUMP PRODUCT OUTLET PRODUCT INLET OPERATING PRINCIPLE FIG. 2- 1 page 2.2 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 15: Main Machine Components
NOTE: The asterisk (*) in the figure indicates some components in the standard and optional ver- sions that are not shown in the drawing page 2.3 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 16 16) Delivery pulsation damper 17) Head transmitter 18) Tri-clamp connectors 19) Lubrication water circuit on-off solenoid 20) Pneumatic circuit air intake on/off solenoid page 2.4 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 17: Monoblock Compression Head
Full forged block – cross section Suction pump valve assembly Delivery pump valve assembly Plunger gasket Removable bottom and top flanges Plungers page 2.5 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 18: Homogenizer Assembly
NOTE : the type of valve installed on the machine described in this manual, is indicated in detail in the tech- nical data sheet enclosed in chapter 11. HOMOGENIZING UNITS FIG. 2- 4 page 2.6 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 19 ONE 7TS – Description of the machine and technical data page 2.7 page 2.7 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced. This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 20: Pressure Gauge
ONE 7TS – Description of the machine and technical data 2.2.3 Pressure gauge page 2.8 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 21 The basic pressure gauge is analogue with Bourdon spring, with sanitary-design membrane and connection with specific design and dimensions for GEA Niro Soavi S.p.A.; it is also equipped with a separator whose function is to filter the normal pulsations caused by the pistons to enable stable reading of the operating pressure.
Page 22: Compression Head Safety Valve
The safety valve (1) is installed on the compression head to protect machine and operators from accidental overpressure that could cause hazard situations. SAFETY VALVE FIG. 2- 6 page 2.10 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 23: Manifold Assemblies
(1) and send it through the outfeed flange (2) to the production line. MANIFOLD ASSEMBLY FIG. 2- 7 Suction flange Outfeed flange page 2.11 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 24: Water System For Sanitary Machine
Head and sprayed on the pistons, to keep their surface wet and cool it down, to prevent damage to the gaskets of the piston inside the Head. FIG. 2- 8 page 2.12 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 25: Pneumatic System
The layout of the system actually installed on the machine is enclosed in chapter 11 of this manual PNEUMATIC DIAGRAM FIG. 2- 9 The following parts, shown in figure 2-9, are included: page 2.13 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 26 Frequent checking of the dampening system will prevent the problem of vibration and resonance which, in addition to producing a high noise level, will cause damage to the machine and affect homogenizing effi- ciency page 2.14 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 27 ONE 7TS – Description of the machine and technical data page 2.15 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 28 (1) and (2) and two pneumatic switches (3) and (4). These components do not need maintenance, and should be replaced in case of mal- function. page 2.16 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 29 FIG. 2- 10 NOTE: The image gives an example of a standard panel, the panel layout can change depending on the components included. page 2.17 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 30: Transmission Body
Technical Support Department of GEA Niro Soavi S.p.A. for technical assistance. TRANSMISSION BODY FIG. 2- 11 page 2.18 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 31: Motordrive
This part of the machine includes the main electric motor (1) the pulleys (2) and drive belts (3) that enable the conversion from motor speed to crankshaft speed. MOTORDRIVE FIG. 2- 12 page 2.19 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 32: Casing
On the bottom there are 4 adjustable feet (3) that support the casing. CASING FIG. 2- 13 page 2.20 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 33: Operator Control Panel
(For further details about its operation and use, see chapter 6 in this manual). OPERATOR CONTROL PANEL FIG. 2- 14 page 2.21 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 34 If the electrical panel is supplied by GEA Niro Soavi S.p.A. we will provide a list of cables whose size is based on a length of 50 meters, laying in enclosed duct system with three-pole cables and 40 °C room tem- perature.
Page 35: Electrical System
ONE 7TS – Description of the machine and technical data ELECTRICAL SYSTEM FIG. 2- 15 page 2.23 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 36 ONE 7TS – Description of the machine and technical data page 2.24 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 37: Technical Specifications Of The Machine
2.3 Technical specifications of the machine The data sheets enclosed in chapter 11 of this manual list the technical data of the machine. page 2.25 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 38: Regulations, Certifications, Limits Of Use, Ergonomics, Ecology
Safety of machinery – Electrical equipment of machines EN 13849-1 Safety of machinery – Safety related parts of control systems, General principles for design page 2.26 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 39: Environmental Conditions
The equivalent continuous A-weighted sound pressure level in the position occupied by the operator (at a distance of 1 m and height of 1.69 m), measured during the final testing of the machine, was above 70db. page 2.27 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 40: Residues And Environmental Contamination
We recommend disposing of these materials in accordance with the regulations in force in the coun- try at the time of disposal. ATTENTION: During dismantling operations you must strictly comply with safety-related precautions. page 2.28 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 41: Disposal
All these materials should be disposed of in accordance with the regulations in force in the country where disposal is taking place. For instructions and procedures please contact the competent authority. page 2.29 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 42 Overpressure valve ........................11 3.5.2 Protections on main motor ....................... 14 3.5.3 Emergency push-button ......................14 3.5.4 Machine casing ......................... 16 Safety signs ..........................18 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 43: Applications
GEA Niro Soavi S.p.A. of all responsibility. ATTENTION: The machine is not designed for use in explosive environments. page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 44: Work Zones, Control Zones, Danger Zones
Machine control and operation under normal work conditions must take place strictly in the area de- signed for operation machine. Control zones, work zones and danger zones are indicated in the figure in the next page. page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 45 ONE 7TS – Safety and accident prevention CONTROL WORK ZONES FIG. 3- 1 A) CONTROL AND WORK ZONE page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 46 The figures below show the personal protection gear that should be worn by maintenance personnel who need to access danger zones. page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 47 USE PROTECTIVE GLOVES Fig. 3 - 3 ATTENTION: Adequate protective gloves must be worn in high temperature zones, such as the compression head page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 48 OVERALLS MUST BE IN PERFECT CONDITION FIG. 3 - 4 NO LARGE OBJECTS MUST BE KEPT IN THE POCKETS FIG. 3 - 5 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 49 It is the duty of operators to ensure that this requirements is complied with and report instances of non compliance to the supervisors. PROTECTIVE MUFFLERS AND/OR EAR PLUGS MUST BE WORN FIG. 3 - 7 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 50 Maintenance operators can operate around and inside the machine only after it has been set to “maintenance mode”. The set the line to maintenance mode follow the detailed instructions at the beginning of chapter 7 “Mainte- nance”. page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 51: Risks, Hazards And Residual Risks In The Environment
(protective gloves must be worn) in high tempera- ture zones such as compression head. page 3.10 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 52: Safety Features
3.5.1 Overpressure valve The pressure relief valve (1) has been designed and constructed by GEA Niro Soavi S.p.A. to protect the machine from overpressure that may be created inside the compression head with the pumping action of the machine.
Page 53 3A regulation, suitable for C.I.P. (Cleaning in Place) POSITION OF OVERPRESSURE VALVE FIG. 3 - 9 page 3.12 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 54 Niro Soavi as this will affect the safety of machine, components and operators; failure to observe this instruction will invalidate the guarantee. page 3.13 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 55: Protections On Main Motor
When pressed, this button stops the machine instantly in case of hazardous situations such as: operating failures, unusual noise level, possibility of breakage. EMERGENCY PUSH-BUTTON FIG. 3 - 10 page 3.14 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 56 When positioning the machine and connecting it to the product line, adequate space must be al- lowed to enable to enable operators to reach the emergency push-button promptly without any ob- stacles. page 3.15 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 57: Machine Casing
Before removing the protection panels the persons in charge of installation and maintenance should disconnect the power mains by means of the master switch which must be locked with a padlock. page 3.16 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 58 ONE 7TS – Safety and accident prevention CASING FIG. 3 - 13 page 3.17 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 59: Safety Signs
The use is required to restore the plates if they have been removed accidentally or if they have moved from their position. POSI5TION OF SAFETY SIGNS FIG. 3 - 14 page 3.18 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 60 OBLIGATION SIGN • Protective mufflers must be worn DANGER SIGN • Danger of burning due to high temperature of compression head page 3.19 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 61 4.6.1 Indications for installation ......................14 4.6.2 Positioning ..........................16 4.6.3 Levelling the machine ....................... 17 4.6.4 Positioning electrical equipment ....................18 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 62: Transport
Once on the vehicle, the machine must be fastened with straps or other suitable means to prevent it from tilting over. The machine can be shipped in one of these ways, depending on the destination: page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 63: Transport On Land For Medium And Long Distances
(2) and marked on the crate; the black cross (3) indicates the centre of gravity of the crate/machine. PACKING CRATE FIG. 4- 1 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 64 The side panels can be removed during transport to ensure they are not damaged. MOVING MACHINE WITH FORKLIFT TRUCK FIG. 4- 2 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 65 The floor where the machine is installed must be designed to support at least 150% the machine weight. The weight is indicated in the installation drawing enclosed in chapter 11 of this manual. page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 66: Reception And Inspection
Packing List actually matches the contents of the crate; that the package is intact, so that any damage may be identified; FIG. 4- 3 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 67: Storage
Take special care with electrical panels and electronic equipment which are very sensitive to humidity and low temperature. If separate, they should be stored indoors or packed with special humidity absorbers. page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 68: Storage For Periods Exceeding 6 Months
In case of storage and inactivity for more than 6 months, contact our customer support department to arrange for inspection, resetting and extraordinary maintenance procedures to be carried out before the machine is started up. FIG. 4- 5 page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 69: Preparing The Installation Area
During the installation and disposal operations, the customer must provide the technical means and personal protection gear to guarantee the safety of people, goods and premises. page This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 70 The area of installation must be free from flammable materials such as petrol, solvents, etc. or slippery substances such as oil, grease, etc. WARNING: The activities described in this paragraph must be performed by qualified personnel. page 4.10 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 71: Connections And Cabling
2 of this manual, but the positive-displacement pump can create dangerous overpressure due to the resistance of pipes downstream of the machine if the passage is closed. page 4.11 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 72 The machine will continue to pump, induced by inertia, even after the main motor has been switched off. FIG. 4- 7 page 4.12 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 73: Electrical Connection
If the electrical panel is supplied by GEA Niro Soavi S.p.A. we will provide a list of cables whose size is based on a length of 50 meters, laying in enclosed duct system with three-pole cables and 40 °C room temperature.
Page 74: Installation And Assembly
GEA Niro Soavi S.p.A. and it can be of a simple type, with minimum level contact or continuous analogue signal for remote control •...
Page 75 4.15 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 76: Positioning
The floor on which the machine is installed must support at least 150% its weight. The weight is shown in the installation drawing enclosed in chapter 11 of this manual. FIG. 4- 8 page 4.16 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 77: Levelling The Machine
If you want to prevent vibrations from cause the machine to move, and press against the pipes, you can fix on the floor some steel rings inside which you can fit the support feet. FIG. 4- 9 page 4.17 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 78: Positioning Electrical Equipment
If the electrical panel is supplied by the customer, the customer will be responsible for providing a padlockable disconnection device between the machine and the power mains. page 4.18 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 79 ONE 7TS – Setting up and first start up CHAPTER 5 Setting up and first startup Page Description of operations ....................... 2 page 5.1 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 80 ATTENTION: Do not use the machine to discharge impurities from pipes upstream and downstream of the machine! page 5.2 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 81 Before every operation fill up according to the instructions provided in Chapter 7 “MAINTENANCE”, in Data Sheet F “Lubrication system”. page 5.3 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 82 ONE 7TS – Setting up and first start up FIG. 5- 4 page 5.4 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 83 Check tightness of plungers (4) and the presence of seal packings, if they have been removed for storage or machine inactivity of over 3 months. FIG. 5- 6 page 5.5 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 84 The direction of rotaiton is indicated by adhesive arrows positioned on the motor and pulleys. FIG. 5- 7 f) Check that all the casing panels (6) are in position and properly fixed. FIG. 5- 8 page 5.6 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 85 Failure to comply with this last instruction may cause, in case the machine is started, serious injury to personnel operating near moving or rotating parts. page 5.7 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 86 Ensure that any valves and system parts downstream of the homogenizer are open to avoid generating overpressure in the pipes when the homogenizer is started up. page 5.8 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 87 Stopping the machine ......................14 6.4.1 Normal stopping ........................14 6.4.2 Emergency stopping ......................... 14 Washing ............................ 15 Inspections following machine startup ................. 17 pag 6.1 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 88: Role Of Operator In Charge
• intergrity and efficiency of main machine parts; • that optimal work parameters have been applied; • uniformity of all the material prepared for processing. pag 6.2 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 89: Electrical Panel And Control Push-Buttons
For information about the actual characteristics of the machine refer to the TECHNICAL DATA SHEET en- closed in chapter 11 of this manual. If the electrical panel is supplied by GEA Niro Soavi S.p.A. the actual panel will be shown in the wiring diagrams, also enclosed in chapter 11.
Page 90 ONE 7TS – Operation and use Description Function 1 (QF) Master switch Enables electrical supply to the machine 2 (HL-L) Lamp Signals live panel pag 6.4 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 91: Control Panel On Machine
Pressure gauges for control of the pressure of air (9) sent to the pneumatic head to reach homogenizing pressure. CONTROL PANEL FIG. 6- 2 pag 6.5 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 92: Startup Procedures
1. Check that all the protection panels on moving parts are closed 2. Check that the emergency mushroom button is released FIG. 6- 3 pag 6.6 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 93 ONE 7TS – Operation and use pag 6.7 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 94: Starting The Machine
+5°C and +40°C: DO NOT START the machine if the room temperature is below +5°C, to prevent the risk of breakages in the lubrication system. Contact the Technical Support Department of GEA Niro Soavi S.p.A. who will indicate the type of lubricant suitable for the specific environmental conditions.
Page 95: Operation And Adjustment
ONE 7TS – Operation and use 4) Press the start button. If the electrical panel is supplied by GEA Niro Soavi S.p.A. this operation will will enable the machine to be started according to the correct sequence, depending on the type of ma- chine and of the optional equipment: opening solenoid valves for utilities (optional);...
Page 96 This procedure is allowed ONLY for machines with operating pressure up to 250 bar, to prevent overstress on the machine and an excessively rapid pressure increase which could cause the safety valve to open. FIG. 6- 4 pag 6.10 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 97: Adjustment Of Homogenization Pressure - 2 Stages
For adjustment procedures, refer to paragraph 6.3.3.1, with particular attention to the warnings. The pressure to be applied with the second stage corresponds to 1/10 of the maximum homogenization pressure. pag 6.11 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 98 If the pressure entered is normally used in production, you can connect and disconnect pressure by acting ONLY on the pneumatic selector switch (A), leaving the reducer blocked in the adjusted position pag 6.12 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 99 To remove homogenization pressure in a 2-stage system, you need to proceed with reverse se- quence with respect to the pressure increase procedure. Therefore frist remove pressure from stage 1, then remove pressure from stage 2. pag 6.13 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 100: Stopping The Machine
• press the stop button (if present in the machine’s control panel) or give a stop signal through the control system. For machines with electrical panel supplied by GEA Niro Soavi S.p.A. this operation makes it possible to stop any auxiliary electric motors and the main motor according to a correct sequence, indi- cated in the TECHNICAL SPECIFICATIONS enclosed in chapter 11 of this manual for customer who de- sign their own panel when it is not supplied by GEA Niro Soavi S.p.A.
Page 101: Washing
P R O D U C T max concentr.(%) max temp. (°C) Caustic soda (NaOH) Nitric acid (HNO Phosphoric acid (H Boiling water Superheated water /steam pag 6.15 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 102 Ensure that washing water and stagnation waters are disposed of properly in compliance with the regulations in force in the country where the machine is installed. pag 6.16 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 103: Inspections Following Machine Startup
After one full day of work, a general inspection of the machine should be carried out. Check for abnormal noise such as metal friction or vibrations. Check whether any screws have loosened after the first cycle. pag 6.17 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 104 Maintenance during run-in phase ..................9 Ordinary scheduled maintenance during operation ............9 7.5.1 General ............................. 9 Frequency of maintenance procedures................. 11 Maintenance data sheets ......................17 pag 7.1 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 105: General
AFTERSALES SUPPORT SERVICE of GEA Niro Soavi S.p.A. The manufacturer shall not be liable for damage resulting from failure to comply with these indica- tions. pag 7.2 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 106: Instructions For Correct Maintenance
All proceldures must be performed by qualified technicians after setting the machine to maintenance mode, i.and. with MACHINE OFF and the master switch BLOCKED (with padlock) ON OPEN POSITION, for personnel safety. pag 7.3 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 107 The following pages show the lists of procedures, divided by category. These are followed by description and illustrations of the procedures with associated precautions. pag 7.4 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 108: Safety, Precautions And Maintenance Mode
PROTECTION SYSTEMS that may have been removed or switched off to perform the operation. ATTENTION All maintenance operations must be performed in accordance with the procedures described in 7.3.3 “maintenance mode”. pag 7.5 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 109: Safety Symbols
Protective gloves must be worn. Ear mufflers must be worn. Protective goggles must be worn. Protective mask must be worn. Safety boots must be worn. pag 7.6 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 110: Maintenance Mode
The padlock key is kept by the maintenance technician in charge throughout the procedure. PLACE PADLOCK ON MASTER SWITCH FIG. 7- 1 pag 7.7 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 111 Place sign on machine indicating that maintenance work is being carried out FIG. 7- 3 WARNING At the end of the procedure remove the sign pag 7.8 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 112: Maintenance During Run-In Phase
Scheduled maintenance procedures are performed with the following intervals: pag 7.9 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 113 The symbols contained in this manual give the following indications: • frequency of procedure; • resources and equipment required; • estimated time required to perform procedure; pag 7.10 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 114: Frequency Of Maintenance Procedures
Visual inspection for leaks from ● A[f] head gaskets and packings Checking plungers valves seats ● A[g] and replacing if needed pag 7.11 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 115 Homogenizing assembly 1st stage Checking/replacing Homoge- ● B[a] nizing valves Pressure gauge compres- sion head Checking condition and effi- ● C[a] ciency pag 7.12 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 116 Checking oil level and top up if ● F[b] needed Water plant Cleaning/replacing filters ● G[a] Checkin cooling water pipes, ● G[b] checking water flow pag 7.13 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 117 Checking tightness of drive ● L[b] elements Checking wear of v-belts and ● ● L[c] replacing if needed Checking alignment of pulleys ● L[d] pag 7.14 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 118 Cabinet Visual inspection ● M[a] Electrical system on machine Checking of Electrical system ● N[a] on machine pag 7.15 The presente manuale è of proprietà GEA Niro Soavi S.p.A. every riproduzione, anche parziale, è vietata.
Page 119 ONE 7TS – Maintenance When Mach. Description of maintenance procedures performed Operator Date (hours) hours page 7.16 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 120: Maintenance Data Sheets
In addition to the description of the maintenance procedures, the maintenance data sheets contain indica- tions about the “SAFETY” precautions that all operators MUST COMPLY WITH. page 7.17 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 121 SHEET General machine Checking noise level and vibrations 00-[a] Checking safety devices and guards 00-[b] Tightening nuts and stud bolts 00-[c] page 7.18 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 122 If the problem persists despite the procedure, contact the Technical Support Service of GEA Niro Soavi S.p.A FIG. 7- 4 page 7.19 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 123 TIME REQUIRED : 5 MINUTES DESCRIPTION: Check that safety devices and guards have been installed correctly and are efficient. FIG. 7- 5 page 7.20 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 124 S.p.A. A dynamometric spanner (not supplied) should be used to check tightening torques as specified in the ta- ble. page 7.21 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 125 413 ÷ 445 M33x2 WRENCH 50 635 ÷ 680 469 ÷ 502 WRENCH 60 880 ÷ 960 650 ÷709 TABLE 00.1 page 7.22 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 126 Checking/replacing plunger valves A[e] Visual inspection for leaks from head gaskets and packings A[f] Checking ball valves and replacing if needed A[g] page 7.23 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 127 To identify and position the gaskets refer to the disassembly drawings for the compression head and its components, and to the list of components in the SPARE PARTS CATALOGUE enclosed in chapter 10 of these instructions. page 7.24 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 128 To look for leaks from seals and gaskets proceed as follows: • during machine operation, check for product leaks in the areas of contact between head components page 7.25 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 129 ONE 7TS – Maintenance LOCATION OF PROCEDURE FIG. 7- 6 page 7.26 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 130 7.27 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 131 PLEANE NOTE: To facilitate removal, you should always start from the central piston. FIG. 7- 7 page 7.28 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 132 (3) checking the centering pins between Head (4) and flange (2); FIG. 7- 8 Pull piston from packing housing flange. page 7.29 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 133 − With reference to figure 7-10, insert Piston (1) into Packing housing flange (2) with already assembled packing, and fix it to the Head (4) with the centering pins and nuts (3). page 7.30 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 134 ONE 7TS – Maintenance FIG. 7- 10 To assemble the packing, follow the instructions further on in this chapter. page 7.31 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 135 We therefore suggest you manually rotate the multiple groove drive pulley to check plunger movement. page 7.32 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 136 Packing housing flange (3). rotate it to widen the expander extract the packing (2). FIG. 7- 12 page 7.33 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 137 Put the packing in position using the special packing intruder (you may need to use a rubber hammer). Make sure you do not damage or deform the packing during assembly: FIG. 7- 13 page 7.34 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 138 − Tighten the compression head nuts with a dynamometric spanner, using the torque values indicated in TABLE 00.1 − Tighten the piston clamp buts with a spanner. page 7.35 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 139 Piston surface damage caused by corrosion is not covered by the manufacturer’s warranty . In case of serious wearing out or breakage of the plungers, they need to be replaced as follows: page 7.36 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 140 With reference to figure 7-15, loosen the nuts (1) and remove the packing housing flange (2) together with the Piston (3) checking the centering pins between Head (4) and Flange (2); page 7.37 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 141 ONE 7TS – Maintenance FIG. 7- 15 Then pull out the piston from the Packing housing flange. page 7.38 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 142 (4) using the centering pins and nuts (3). FIG. 7- 17 To fit the packing, follow the instructions provided further on in this chapter page 7.39 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 143 Periodically and regularly check tightness of pistons, to avoid the possibility of the piston becoming loose or disconnected during machine operation. page 7.40 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 144 The suction valve assembly has a spacer in the bottom part. The method for replacing the valve assembly is shown below: Suction valve assembly Delivery valve assembly FIG. 7- 19 page 7.41 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 145 For the suction valves, before pulling out the spacer (4), then in this order, valves seats (3), ball (2) and cap (1). FIG. 7- 20 page 7.42 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 146 WARNING: The head nuts must be tightened to the torque values indicated in Table 00.1 using a dynamometric spanner (not supplied). page 7.43 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 147 To visually check for leaks from packings proceed as follows: Look for product leaks from packing housing flange towards sump area (area behind the compression head). FIG. 7- 22 page 7.44 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 148 For particularly abrasive products it may be necessary to reface or replace the seats. IMPORTANT: The valve seats are reversible. Before replacing them they can be used on both sides. page 7.45 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 149 Fig. 7- 23 page 7.46 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 150 Insert valve cover (4), ball (5), seat (6) with gaskets, spacer (7) all of them already placed on one an- other. close from below with the bottom flanges. page 7.47 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 151 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Homogenizing assembly 1st stage Checking/replacing homogenizing valves B[a] page 7.48 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 152 Wear causes the formation of a groove (7) on its inner surface which affects homogenization. We recommend replacing the ring when the groove reaches a depth of approx. 1 mm. page 7.49 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 153 If valve deterioration is too rapid, please contact . for explanations and alternative solutions. page 7.50 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 154 (7) made of self-lubricating plastic material remove the homogenizing assembly block (8) and rest it on a workbench. page 7.51 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 155 For correct operation and to prevent product pollution or leaks it is very important to replace all the gaskets every time the assembly is removed. page 7.52 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 156 FIG. 7- 26 page 7.53 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 157 (2) to the support flange (3) with the 4 screws (4). In machines that feature two stages(optional), the above indications are valid for both the homogenizing stages. FIG. 7- 27 page 7.54 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 158 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Head pressure gaurge 1st stage Checking condition and efficiency C[a] page 7.55 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 159 The basic pressure gauge is analogue with Bourdon spring, with sanitary-design diaphragm and connection with specific design and dimensions for GEA Niro Soavi S.p.A.; it is also equipped with a separator whose function is to filter the normal pulsations caused by the pistons to enable stable reading of the operating pressure.
Page 160 The pressure gauge (1) and the flange (6) can be separated once the half-rings (4) have been removed. FIG. 7- 28 page 7.57 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 161 (6) on the stud bolts (8) screw the nuts (7) manually before tightening them fully. page 7.58 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 162 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Head safety valve Checking operation D[a] page 7.59 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 163 7.60 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 164 For safety reasons the discharge pipe must always be open and directed towards the ground tighten the nuts (1) fully. FIG. 7- 29 page 7.61 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 165 Is suggested to make the valve re-calibrated every 5000 hours. For that operation it is necessary to contact the personnel of GEA Niro Soavi S.p.A. page 7.62 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 166 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Manifold assembly Checking gaskets E[a] page 7.63 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 167 Loosen the nuts located under the bottom flanges (1) and the suction flange screws (2) Extract the gaskets indicated with the arrow to check their integrity FIG. 7- 30 page 7.64 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 168 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Lubrication system Changing oil F[a] Checking oil level and topping up if needed F[b] page 7.65 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 169 Spent oil is highly polluting. Do not disperse in the environment but collect it in special containers for disposal. FIG. 7- 31 page 7.66 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 170 7.67 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 171 ATTENTION: Spent oil is highly polluting. Do not disperse in the environment but collect it in special containers for disposal. page 7.68 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 172 The oil level must be checked after the machine has been switched off for at least 15 minutes. Refer to figure 7-32. FIG. 7- 32 page 7.69 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 173 To access the fillwer you need to remove the side panel of the machine. IMPORTANT If oil runs out or its level is too low, top up IMMEDIATELY to restore correct operating conditions. page 7.70 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 174 DATA SHEET LIST DATA Location SHEET Water system Cleaning and/or replacing filters G[a] Checking cooling water pipes, checking water flow G[b] page 7.71 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 175 : MAINTENANCE TECHNICIAN FREQUENCY : EVERY 1500 HOURS TIME REQUIRED : 15 MINUTES DESCRIPTION: To clean and replace filters proceed as follows: page 7.72 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 176 ONE 7TS – Maintenance FIG. 7- 33 page 7.73 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 177 To check for leaks in the piston lubrication water circuit, carefully look for dripping under the bottom of the machine. FIG. 7- 34 page 7.74 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 178 ONE 7TS – Maintenance FIG. 7- 35 page 7.75 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 179 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Pneumatic system Cleaning/Replacing filters H[a] page 7.76 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 180 The layout of the system actually installed on the machine is enclosed in chapter 11 “SPARE PARTS CATALOGUE”; Refer also to the flow-sheet (P&ID) enclosed in chapter 11 of this manual. FIG. 7- 36 page 7.77 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 181 (8) to achieve sensitive and stable operation of the system and control of homogenizing pressure increase speed; a tank containing air and oil page 7.78 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 182 Frequent checking of the dampening system will prevent the problem of vibration and resonance which, in addition to producing a high noise level, will cause damage to the machine and affect homogenizing effi- ciency. page 7.79 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 183 To replace filters proceed as follows: a) If the pneumatic system is efficient no mainte- nance is needed on the gearbox-filter assembly. FIG. 7- 37 page 7.80 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 184 • Loosen the ring • Disconnect air inlet and outlet pipes • Replace the gearbox-filter assembly. FIG. 7- 38 page 7.81 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 185 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET N° Body and crank gear Checking of components I[a] page 7.82 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 186 50-75 MINUTES DESCRIPTION: In case of faults we suggest you contact the Technical Support Service of GEA Niro Soavi S.p.A. GENERAL The reciprocal linear motion of the plungers is obtained with a system of sturdy, oversized crank gears (crankshaft, connecting rod, headcross).
Page 187 Do not disperse in the environment but collect it in special containers for disposal. rain at least part of the body oil to prevent accidental spilling. page 7.84 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 188 (19). page 7.85 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 189 L[a] Checking tightness of drive elements L[b] Checking wear of v-belts and replacing if needed L[c] Checking alignment of pulleys L[d] page 7.86 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 190 The maintenance instructions for drive components are in the data sheets below. page 7.87 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 191 FREQUENCY :AFTER 40 HOURS + EVERY 1500 HOURS TIME REQUIRED : 30 MINUTES (if pulleys replaced) 50 MINUTES FIG. 7- 41 page 7.88 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 192 The belts should be tightened immediately if slipping occurs. Belt slipping can cause overheating and create hazard situations especially if the machine is designed for operation in dangerous zones. page 7.89 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 193 By adjusting the slides on which the motor is positioned (shown in figure 7-43) you can change the dis- tance between the centers of the bottom pulley and crankshart wheel, resulting in tightening of drive belts. FIG. 7- 42 page 7.90 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 194 Check the grooves of the belt pulleys to ensure they are not worn out. Correct belt position is shown in the figures below. If the grooves are worn out the pulley must be replaced. FIG. 7 – 44 page 7.91 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 195 To perform the check tighten nuts and screws using appropriate tools. This type of check must be performed on : • Pulleys and bushings • Body flanges page 7.92 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 196 It is therefore important to check wear of pulleys and remove any rust, grease or oil present. page 7.93 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 197 FIG. 7- 47 If the covers or fixed protections are removed, fit them back at the end of the maintenance procedure. page 7.94 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 198 7-49. FIG. 7- 4 page 7.95 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 199 To ensure correct performance and prevent early breakage, the belts must be stored without sharp folds and should not be exposed to excessively high or low temperature, nor high humidity. page 7.96 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 200 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Cabinet General visual inspection M[a] page 7.97 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 201 TIME REQUIRED : 1 MINUTO DESCRIPTION: VISUAL INSPECTION Per effettuare the visual inspection dello stato of the cover proceed as follows: page 7.98 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 202 – Carefully check the condition of the panels enclosing the machine’s drive gear and systems. b) – In case of bad denting that would affect safe entry, please contact our Technical Support Department. page 7.99 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 203 ONE 7TS – Maintenance DATA SHEET LIST DATA Location SHEET Electrical system on the machine Checking of electrical system on the machine N[a] page 7.100 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 204 This procedure must be performed after setting machine to maintenance mode (see paragraph 7.3.3) RESOURCES AND EQUIPMENT : MAINTENANCE TECHNICIAN FREQUENCY : EVERY 3000 HOURS TIME REQUIRED : 10 MINUTES DESCRIPTION: page 7.101 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 205 ONE 7TS – Troubleshooting CHAPTER 8 Troubleshooting Page Troubleshooting ........................2 page 8.1 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 206: Troubleshooting
• Faulty operation of suc- seat (See chapter 7 “MAIN- tion/delivery valve TENANCE”) • Check wear of contact surfaces of valves and replace if needed page 8.2 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 207 • Insufficient feed pressure • Provide correct feeding • Tighten properly (See chapter • 6. Drive squeaks Belts slipping 7 “MAINTENANCE”) page 8.3 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 208 • Provide correct feeding delivery • Replace (See chapter 7 • Damaged valves “MAINTENANCE”) • Unstrable counterpressure • Provide stable counterpressure page 8.4 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 209 • Replace (See chapter 7 • Faulty pressure indicator “MAINTENANCE”) • Homogenizing unit shaft dam- • Replace (See chapter 7 aged “MAINTENANCE”) page 8.5 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 210 • Adjust counterpressure; add dampener on delivery; move • • Resonance in system existing dampener further down; contact GEA Niro Soavi S.p.A. page 8.6 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 211 • Replace gaskets (See chapter and in cooling water kets 7 “MAINTENANCE”) • Replace (contact GEA Niro • Guide pistons scratched or worn Soavi S.p.A.) page 8.7 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 212 Toxic-harmful waste ......................... 2 Temporary storage ........................2 Characteristics of the containers ................... 2 Registration requirements ...................... 3 Disposal ............................ 3 pag 9.1 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 213 The containers where hazardous or harmful products or material are stored must bear indications and sym- bols to make the nature of their content known. pag 9.2 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 214 All polluting products must be disposed of following the indications set forth in the laws in force in the country where the machine is installed. pag 9.3 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 215 Safety precautions ......................... 4 10.4 List of components and assembly drawings ..............6 10.5 Maintenance box ........................7 pag 10.1 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 216: Spare Parts Page
In addition, shipment cannot guarantee certain delivery, and delivery time must account for possible prob- lems linked to customs clearance and loss of goods during carriage In no case shall GEA Niro Soavi S.p.A. be held responsible for possible delays due to the shipment of spare parts.
Page 217: How To Order Spare Parts
YEAR OF MANUFACTURER DRAWING NO. POSITION DESCRIPTION QUANTITY If you are ordering electric spare parts include: WIRING DIAGRAM NO. VOLTAGE Hz FREQUENCY pag 10.3 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 218: Safety Precautions
• if needed, reference number from assembly drawing as shown in the SPARE PARTS CATALOGUE • requested means of transport or shipment; if this is not specificed, GEA Niro Soavi S.p.A. will use the means of transport of their choice •...
Page 219 NIRO SOAVI ORIGINAL SPARE PARTS INQUIRY FORM Fax No. From: Name: Reply Fax No. e-mail: Model: Serial No. QUOTATION URGENT ORDER No. Part CODE Description Shipping Specs. pag 10.5 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 220: List Of Components And Assembly Drawings
ONE 7TS – Spare parts 10.4 List of components and assembly drawings pag 10.6 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 221 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0138021 TESTATA COMPRESSION HEAD 0137820 ASSIEME ASSEMBLY DRAWING 0129111-15 ASSIEME ASSEMBLY DRAWING 0129111-16 PRIGIONIERO STUD 0136867 DADO 760004 ORING ORING 140209FB FLANGIA FLANGE 0137830 FLANGIA FLANGE 0137894...
Page 222 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL. TEST. BASSA PRESSIONE ONE 7TS SCALE DESIGNER APPROV. CHECKED DATE 1:10 Niro-Soavi S.p.A. 09-03-2009 SH. 1 OF 1 via M. da Erba Edoari, 29/A REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0138021 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819...
Page 223 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME VALVOLA ASPIRAZIONE SUCTION VALVE ASS.DRW. 0129111-15 COPERCHIO VALVOLA VALVE COVER 0137979 SEDE VALVOLA VALVE SEAT 0136832 SFERA BALL 190029 COPERCHIO VALVOLA VALVE COVER 0136833 ORING ORING 140029FB ASSIEME VALVOLA MANDATA DELIVERY VALVE ASS.DRW.
Page 224 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL.GR.VALV.PVB 1" MAND. 11TS LBM SCALE DESIGNER APPROV. CHECKED DATE Niro-Soavi S.p.A. 04-12-2006 SH. 1 OF 1 via M. da Erba Edoari, 29/A REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0129111-16 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819...
Page 225 CONFIGURAZIONE VALVOLA DI ASPIRAZIONE REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL.GR.VALV.PVB 1" ASP. 11 TS LBM SCALE DESIGNER APPROV. CHECKED DATE Niro-Soavi S.p.A. 04-12-2006 via M. da Erba Edoari, 29/A SH. 1 OF 1 REV. DESCRIPTION SIGN.
Page 226 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0138022 FLANGIA FLANGE 0137973 ORING ORING 140041FB PACCHETTO PACKING 41513F9252 PISTONE PLUNGER 0137975 5C051_C_9146.xlsm PLUNGER GROUP Page 3 of 13...
Page 227 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL. PISTONE ONE 7TS SCALE DESIGNER APPROV. CHECKED DATE Niro-Soavi S.p.A. 09-03-2009 via M. da Erba Edoari, 29/A SH. 1 OF 1 REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0138022 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819 MACCH.
Page 228 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0133854 MANOMETRO PRESSURE GAUGE 320241 RONDELLA WASHER 0100036 FLANGIA FLANGE 0138006 ORING ORING 130031S ORING ORING 130027FB 5C051_C_9146.xlsm MANOMETER GROUP Page 4 of 13...
Page 229 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL. CONTR. PRESS. MANOM. NS3015 SCALE DESIGNER APPROV. CHECKED DATE Niro-Soavi S.p.A. 10-01-2007 SH. 1 OF 1 via M. da Erba Edoari, 29/A REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0133854 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819...
Page 230 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0136876 ORING ORING 140314FB FLANGIA FLANGE 0137978 VITE SCREW 69TE10X25 ORING ORING 130031FB BOCCHETTONE FITTING MALE 110905 GIRELLA 110011 5C051_C_9146.xlsm MANIFOLD GROUP Page 5 of 13...
Page 231 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL. FL. ASP. ONE 11TS LBM DIN SCALE DESIGNER APPROV. CHECKED DATE Niro-Soavi S.p.A. 14-12-2006 via M. da Erba Edoari, 29/A SH. 1 OF 1 REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY)
Page 232 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0136878 ORING ORING 140314FB FLANGIA FLANGE 0137978 VITE SCREW 69TE10X25 ORING ORING 130031FB BOCCHETTONE FITTING MALE 110905 GIRELLA 110011 5C051_C_9146.xlsm OUTLET FLANGE GROUP Page 6 of 13...
Page 233 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL.FL.USC. ONE 11TS LBM DIN SCALE DESIGNER APPROV. CHECKED DATE 1:1.5 Niro-Soavi S.p.A. 14-12-2006 via M. da Erba Edoari, 29/A SH. 1 OF 1 REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY)
Page 234 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0124720 ORING ORING 130027FB SEDE VALVOLA VALVE SEAT 0123695 SFERA BALL 190044-1 ORING ORING 140017FB RONDELLA WASHER 0100036 ALBERINO SHAFT 0126123-3 FLANGIA FLANGE 0138006 CORPO BODY 0126124-3...
Page 236 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0138024 CAMERA OMOGENEIZZANTE HOMOGENEIZING CHAMBER 0137989 TESTINA DI PASSAGGIO PASSAGE HEAD 0125012 ORING ORING 140029FB ANELLO D'URTO IMPACT RING 0126322 TESTINA D'URTO IMPACT HEAD 0137992 ORING ORING...
Page 237 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL. GR. REG. PRES. SAN. 11.9-30 ONE 7TS SCALE DESIGNER APPROV. CHECKED DATE Niro-Soavi S.p.A. 10-03-2009 SH. 1 OF 1 via M. da Erba Edoari, 29/A REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0138024...
Page 238 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0138024 CAMERA OMOGENEIZZANTE HOMOGENEIZING CHAMBER 0137989 TESTINA DI PASSAGGIO PASSAGE HEAD 0125012 ORING ORING 140029FB ANELLO D'URTO IMPACT RING 0126322 TESTINA D'URTO IMPACT HEAD 0137992 ORING ORING...
Page 239 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPL. GR. REG. PRES. SAN. 11.9-30 ONE 7TS SCALE DESIGNER APPROV. CHECKED DATE Niro-Soavi S.p.A. 10-03-2009 SH. 1 OF 1 via M. da Erba Edoari, 29/A REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0138024...
Page 240 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0138026 CORPO DI TRASMISSIONE TRANSMISSION BODY 0131400 ALBERO A GOMITI CRANKSHAFT 0127073 CUSCINETTO BEARING 220306 FLANGIA FLANGE 0108927 VITE SCREW 70TCE10X25 ORING ORING 140109 FLANGIA FLANGE 0120222...
Page 241 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPLOSO CORPO ONE 7TS SCALE DESIGNER APPROV. CHECKED DATE 1:20 Niro-Soavi S.p.A. 12-03-2009 via M. da Erba Edoari, 29/A SH. 1 OF 1 REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0138026 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819...
Page 242 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0138027 MOTORE PRINCIPALE MAIN MOTOR MB4112A1/F PULEGGIA PULLEY 610018 BUSSOLA BUSHING 610618 CINGHIA BELT 40SPZ1950X SLITTA MOTORE MOTOR SLIDE 350274 VITE SCREW 69TE12X25 PULEGGIA PULLEY 0138014 DISTANZIERE...
Page 243 REF. PART-CODE PART-DESCRIPTION QTY. MATERIAL M.CODE NOTE MATERIAL M.CODE DESCRIPTION ESPLOSO MOTORIZ. ONE 7TS SCALE DESIGNER APPROV. CHECKED DATE 1:20 Niro-Soavi S.p.A. 13-03-2009 via M. da Erba Edoari, 29/A SH. 1 OF 1 REV. DESCRIPTION SIGN. DATE 43100 PARMA (ITALY) DRAWING 0138027 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819...
Page 244 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code SCHEMA IMPIANTO PLANT SCHEME 0138273-2 NIPPLO NIPPLE 260162 RONDELLA WASHER 680045 RIDUTTORE PRESSIONE PRESSURE REDUCER 390298 MANOMETRO PRESSURE GAUGE 320081 INTERRUTTORE PNEUMATICO PNEUMATIC SWITCH 390088 RIDUTTORE PRESSIONE PRESSURE REDUCER 390301...
Page 246 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0133601-76 FILTRO FILTER 230014 RONDELLA WASHER 680045 NIPPLO NIPPLE 260162 ELETTROVALVOLA ELECTROVALVE 390212 RUBINETTO BALL TAP 580010 PORTAGOMMA HOSE COUPLING 260010 TUBAZIONE PIPE 790002 NIPPLO NIPPLE 260162...
Page 248: Maintenance Box
ONE 7TS – Spare parts 10.5 Maintenance box pag 10.7 Il presente manuale è di proprietà GEA Niro Soavi S.p.A. ogni riproduzione, anche parziale, è vietata.
Page 249 GEA Niro Soavi S.p.A. Item Description Description Qty Part Code CHIAVE 10 WRENCH 10 810210 CHIAVE 14 WRENCH 14 810214 CHIAVE 19 WRENCH 19 810219 CHIAVE 24 WRENCH 24 810224 VITE SCREW 69TE12X60 CHIAVE WRENCH 810308 PINZA CURVA PINCERS 810003...
Page 250 Technical specifications ......................2 11.2 Drawing and diagrams ......................3 11.3 CE declaration of conformity ....................4 11.4 Test Report ..........................5 page 11.1 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 251: Technical Specifications
ONE 7TS – Enclosures 11.1 Technical specifications page 11.2 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 252 GEA Niro Soavi S.p.A. 01/10/2005 - Rev. 2.2 MACHINE TECHNICAL GEA NIRO SOAVI TT-0120C DATASHEET GENERAL SPECIFICATIONS 1.1 Type of Machine HOMOGENIZER 1.2 Model ONE 7TS 1.3 Version ARIETE 1.4 Serial Number 9146 1.5 Execution SANITARY 1.6 Special Features 1.7 Revision Index 1.8 Date...
Page 253 GEA Niro Soavi S.p.A. 01/10/2005 - Rev. 2.2 MACHINE TECHNICAL GEA NIRO SOAVI TT-0120C DATASHEET TECH FEATURES - CONNECTIONS & ACCESSORIES 4.1 Connection INLET DN25 (DIN 11851) 4.2 Connection OUTLET DN25 (DIN 11851) 4.3 Pulsation Dampener INLET 4.4 Pulsation Dampener OUTLET 4.5 Feeding Pump...
Page 254: Drawing And Diagrams
ONE 7TS – Enclosures 11.2 Drawing and diagrams - Installation drawing - Flow sheet and legend - Utility specification - Electrical documentation page 11.3 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 256 SPEC - 102 C LEGEND Niro-Soavi S.p.A. TO CONCEPT FLOW SHEET Specialty Products ____________________ REV. via M. da Erba Edoari, 29/A Division DATE 43100 PARMA (ITALY) PHONE : +39.0521.965411 - FAX : +39.0521.242819 Page 1 of 2 ____________________ SIG. MACHINERY AND EQUIPMENT INSTRUMENT SYMBOLS LOCAL AUTOMATIC ACTUATOR FOR REMOTE...
Page 257 SPEC - 102 C LEGEND Niro-Soavi S.p.A. TO CONCEPT FLOW SHEETS Specialty Products ____________________ REV. via M. da Erba Edoari, 29/A Division DATE 43100 PARMA (ITALY) PHONE : +39.0521.965411 - FAX : +39.0521.242819 Page 2 of 2 ____________________ SIG. LETTER CODE FOR IDENTIFICATION OF INSTRUMENT FUNCTIONS FIRST LETTER SUCCEEDING LETTER (1) MEASURED OR INITIATING VARIABLE...
Page 258 OVERALL DIMENSIONS (mm) 1000 1000 K= 20 mm ITEM DESCRIPTION CONNECTION PRODUCT INLET DN25 (DIN 11851) PRODUCT OUTLET DN25 (DIN 11851) WATER INLET G 1/2 (BSP, MALE) WATER DISCHARGE G 1 (BSP, MALE, to drain) AIR INLET G 1/2 (BSP, MALE) ELECTRIC CABLES INLET HOLE TOTAL WEIGHT = Kg 350 (F1=250 F2=100)
Page 259 SPECIFICA CONSUMI Niro-Soavi S.p.A. TT-0141 via M. da Erba Edoari, 29/A 43100 PARMA (ITALY) UTILITY SPECIFICATION PHONE : +39.0521.965411 - FAX : +39.0521.242819 ONE7TS 9146 10.06.11 MODELLO MACCHINA N° DI SERIE SIG. DATA REV. MACHINE MODEL SERIAL No. SIG. DATE REV.
Page 260 SPECIFICA CAVI Niro-Soavi S.p.A. Niro-Soavi S.p.A. Niro-Soavi S.p.A. Niro-Soavi S.p.A. Niro-Soavi S.p.A. Niro-Soavi S.p.A. Niro-Soavi S.p.A. Niro-Soavi S.p.A. TT-0142 via M. da Erba Edoari, 29/A via M. da Erba Edoari, 29/A via M. da Erba Edoari, 29/A via M. da Erba Edoari, 29/A via M.
Page 261 GEA Niro Soavi S.p.A. 23/09/2005 – Rev. 2.0 NIRO SOAVI Machine Functional Diagram TT-0134 MACHINE START MACHINE STOP from page 2 Deactivate YV-A, YV-A1LR, YV-A2LR Start M-VM, M.VMP, M-PO, M-POP Local Remote Local/Remote activate YV-W, YV-C, YV-S Set manuals regulator of...
Page 262 GEA Niro Soavi S.p.A. 23/09/2005 – Rev. 2.0 NIRO SOAVI Machine Functional Diagram TT-0134 from page 1 Emergency contact Cut Off the Main supply to open the M-O SP-O, SP-OP cont. open after Light on Low Oil Pressure contact closed...
Page 286 INGRESSI - USCITE PLC Niro-Soavi S.p.A. Niro-Soavi S.p.A. SPEC-IO via M. da Erba Edoari, 29/A via M. da Erba Edoari, 29/A 43100 PARMA (ITALY) 43100 PARMA (ITALY) PLC INLET - OUTLET PHONE : +39.0521.965411 - FAX : +39.0521.242819 PHONE : +39.0521.965411 - FAX : +39.0521.242819 STOCK 19.02.10 ONE7TS...
Page 287 INGRESSI - USCITE PLC Niro-Soavi S.p.A. SPEC-IO via M. da Erba Edoari, 29/A 43100 PARMA (ITALY) PLC INLET - OUTLET PHONE : +39.0521.965411 - FAX : +39.0521.242819 STOCK 19.02.10 ONE7TS COMMESSA MODELLO MACCHINA N° DI SERIE SIG. DATA REV. MACHINE MODEL SERIAL No.
Page 288 - Electrical protections intervention WARNING and STOP circuit ) B029 B007 (HL-P) >1 2/B018 Creator: Project: P.Fix. , SP-I, YV-A Customer: Checked: GEA NIRO-SOAVI Installation: ONE7TS Diagram No.: QE7TS400AC Date: 2/22/10 2:26 PM/2/22/10 2:26 PM File: QE7TS400AC.lsc Page: 1 / 2...
Page 289 ( Elettrovalvola di ingresso aria - Air inlet solenoid valve ) B010 (YV-A) 1/Q1 Rem = off 05:00s+ Creator: Project: P.Fix. , SP-I, YV-A Customer: Checked: GEA NIRO-SOAVI Installation: ONE7TS Diagram No.: QE7TS400AC Date: 2/22/10 2:26 PM/2/22/10 2:26 PM File: QE7TS400AC.lsc Page: 2 / 2...
Page 290 B065(Latching Relay) : Rem = off Creator: Creator: Project: Project: P.Fix. , SP-I, YV-A P.Fix. , SP-I, YV-A Customer: Customer: Checked: Checked: GEA NIRO-SOAVI GEA NIRO-SOAVI Installation: Installation: ONE7TS ONE7TS Diagram No.: Diagram No.: QE7TS400AC QE7TS400AC Date: Date: 2/22/10 2:26 PM/2/22/10 2:26 PM...
Page 291 Available input Available input Creator: Creator: Project: Project: P.Fix. , SP-I, YV-A P.Fix. , SP-I, YV-A Customer: Customer: Checked: Checked: GEA NIRO-SOAVI GEA NIRO-SOAVI Installation: Installation: ONE7TS ONE7TS Diagram No.: Diagram No.: QE7TS400AC QE7TS400AC Date: Date: 2/22/10 2:26 PM/2/22/10 2:26 PM...
Page 292 HL-P HL-SPI YV-A Creator: Creator: Project: Project: P.Fix. , SP-I, YV-A P.Fix. , SP-I, YV-A Customer: Customer: Checked: Checked: GEA NIRO-SOAVI GEA NIRO-SOAVI Installation: Installation: ONE7TS ONE7TS Diagram No.: Diagram No.: QE7TS400AC QE7TS400AC Date: Date: 2/22/10 2:26 PM/2/22/10 2:26 PM...
Page 293 Connection Label Creator: Creator: Project: Project: P.Fix. , SP-I, YV-A P.Fix. , SP-I, YV-A Customer: Customer: Checked: Checked: GEA NIRO-SOAVI GEA NIRO-SOAVI Installation: Installation: ONE7TS ONE7TS Diagram No.: Diagram No.: QE7TS400AC QE7TS400AC Date: Date: 2/22/10 2:26 PM/2/22/10 2:26 PM 2/22/10 2:26 PM/2/22/10 2:26 PM...
Page 294 DISTINTA MATERIALE ELETTRICO Niro-Soavi S.p.A. Niro-Soavi S.p.A. SPEC-DE via M. da Erba Edoari, 29/A via M. da Erba Edoari, 29/A 43100 PARMA (ITALY) 43100 PARMA (ITALY) ELECTRICAL EQUIPMENT LIST PHONE : +39.0521.965411 - FAX : +39.0521.242819 PHONE : +39.0521.965411 - FAX : +39.0521.242819 QE7TS400 STOCK 19.02.10...
Page 295 Sigla N.ro Descrizione Codice Marca Tipo Caratteristiche Denomination Characteristics Item Q.ty Code Brand Type INTERRUTTORE AUTOMATICO UNIPOLARE 2 A ; Caratteristica "C" QF-1 SIEMENS 5SY6102-7 SINGLE-POLE AUTOMATIC SWITCH 2 A ; "C" characteristic MODULO BASE LOGICO PROGRAMMABILE 24Vc.c. ; Ingr.= 8 ; Usc.= 4 ; NO DISPLAY LOGO! 24RC0 LOGO! SIEMENS...
Page 296 Sigla N.ro Descrizione Codice Marca Tipo Caratteristiche Denomination Characteristics Item Q.ty Code Brand Type MORSETTI ( per X2 ) 2,5 mmq ; BEIGE SIEMENS 8WA1011-1DF11 TERMINALS ( for X2 ) 2,5 mmq ; BEIGE MORSETTI DI TERRA ( per X1 ) 6 mmq ;...
Page 297: Ce Declaration Of Conformity
ONE 7TS – Enclosures 11.3 CE declaration of conformity page 11.4 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 298 GEA Niro Soavi S.p.A. Via A.M. Da Erba Edoari 29 - 43123 PARMA - ITALY Tel +39 0521 965411 - Fax +39 0521 242819 e-mail: info.geanirosoavi@geagroup.com DECLARATION OF CONFORMITY MACHINE: LABORATORY HOMOGENIZER One Model: ONE7TS Serial Number: 9146 Max Press. (MPa): Rated Flow (dm³/h):...
Page 299: Test Report
ONE 7TS – Enclosures 11.4 Test Report page 11.5 This manual is property of GEA Niro Soavi S.p.A. and no part of it may be reproduced.
Page 300 MP10M20 Rev. 02 NIRO SOAV MACHIN E TEST REPORT Emesso da RSAQ data 10.04.07 Appr. da RPR data 10.04.07 Serial number 9146 250,00 800,00 700,00 200,00 600,00 500,00 150,00 400,00 Grafico relativo alla Corrente, Frequenza, Pressione, Portata rilevate 100,00 100,00 300,00 200,00 50,00...
Page 301 GEA Niro Soavi S.p.A. Via Da Erba Edoari, 29/A – I – 43123 PARMA ITALY Tel. +39 0521 965411 – Fax +39 0521 242819 Info.geanirosoavi@geagroup.com www.niro-soavi.it...

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