GEA Niro Soavi One7TS Instruction Manual
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GEA Niro Soavi One7TS Instruction Manual

GEA Niro Soavi One7TS Instruction Manual

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Instruction manual
GEA Niro Soavi - Instruction manual
Designation: Clarifying decanter
Model:
Model:
S.N.:
S.N.:
Type: waterMaster CF 4000
Revision:
Revision:
No. 8416-9001-815 | Edition 26.09.2012
engineering for a better world
One7TS
8066
00
Translation of the original instructions
GEA Mechanical Equipment

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Summary of Contents for GEA Niro Soavi One7TS

  • Page 1 Instruction manual GEA Niro Soavi - Instruction manual Designation: Clarifying decanter Model: Model: One7TS S.N.: S.N.: 8066 Type: waterMaster CF 4000 Revision: Revision: No. 8416-9001-815 | Edition 26.09.2012 Translation of the original instructions engineering for a better world GEA Mechanical Equipment...

  • Page 3: Introduction

    Via A. M. da Erba Edoari 29, 43123 Parma - Italia Tel. +39 0521 965411 Fax +39 0521 242819 e-mail: info.geanirosoavi@gea.com Internet: http://www.niro-soavi.com This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 00C100-1C0 GEA Niro Soavi...

  • Page 4: Table Of Contents

    Illumination ........................42 Vibration ..........................42 Noise ..........................42 Residue and environmental contamination ..............43 2.10 Scrapping and disposal of materials ................43 2.11 Disposal ..........................44 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 00C100-1C0 GEA Niro Soavi...
  • Page 5 6.4 Stopping the machine ......................99 6.4.1 Normal stop ........................99 6.4.2 Emergency stop ......................99 6.5 Washing ..........................100 6.6 Checks after starting up the machine ...................101 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 00C100-1C0 GEA Niro Soavi...
  • Page 6 PRESSURE GAUGE - Check state and operation ..............159 SHEET D[a] ..........................163 HEAD SAFETY VALVE - Check operation ................163 SHEET E[a] ..........................167 MANIFOLD GROUP - Check gaskets ..................167 SHEET F ............................169 LUBRICATION SYSTEM ......................169 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 00C100-1C0 GEA Niro Soavi...
  • Page 7 10. Spare parts ..................215 10.1 Recommended spare parts .....................216 10.2 How to order the spare parts ...................217 10.3 Safety warnings .......................218 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 00C100-1C0 GEA Niro Soavi...

  • Page 8: Introduction

    1.9. Customer in charge of the prearrangement 1.10. Instructions for request actions 1.11 Instruction for ordering spare parts 1.12 Operator characteristics and language used This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 01C100-1C0 GEA Niro Soavi...

  • Page 9: Declaration Of Conformity

    1.1. Declaration of Conformity What follows is the “Declaration of conformity” FACSIMILE. The official copy will be filled in and supplied with the machine. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 01C100-1C0 GEA Niro Soavi...
  • Page 10 Instructions for use and maintenance In addition to this, GEA Niro Soavi is certified according to UNI EN ISO 9001 for Design, Manufacture and Servicing of Homogenisers and high pressure piston pumps, therefore your machine has been engineered and produced according to the approved quality procedures.

  • Page 11: Introduction

    Accident prevention regulations for the operator. WARNING: It can damage the machine and/or its components. PRECAUTION: Further information about the operation in progress. NOTE: Useful information provided. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 01C100-1C0 GEA Niro Soavi...

  • Page 12: Warranty And Testing

    1.3.1 Warranty GEA Niro Soavi guarantees the good quality and construction of its machines, and agrees to repair and replace, at their own expense, any part that breaks or show signs of early wear due to the bad quality of the materials used, manufacturing errors or incorrect assembly during the specified warranty period.

  • Page 13: Application Mode

    The cost of shipping of materials shall always be charged to the customer. Any work required for replacement/repair under warranty shall be executed - according to GEA Niro Soavi, on the manufacturer’s premises, on thirds party’s or directly on the spot.
  • Page 14 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 01C100-1C0 GEA Niro Soavi...

  • Page 15: Testing

    GEA Niro Soavi and shall be returned ex works. 1.3.2 Testing Before shipment all of our machines are accurately tested at GEA Niro Soavi premises by qualified personnel through operational tests which simulate the normal working conditions. Through the operational tests - run with cold water - it is possible to verify the actual performance...

  • Page 16: Introduction

    The possible change or replacement of parts of the machines, not authorized by GEA Niro Soavi, can result in a risk of accident and releases GEA Niro Soavi from any civil or penal liability. 1.5. How to use the manual This manual is easy to consult since on the first page there is an index page that allows immediate localization of the topics of interest.

  • Page 17: Revisions

    All the above listed prearrangements, unless otherwise indicated, should be performed in compliance with the regulations in force in the country of installation. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 01C100-1C0 GEA Niro Soavi...

  • Page 18: Instructions For Request Actions

    Request for interventions by Customer Technical Service should be sent via fax to the following address: GEA Niro Soavi Via Da Erba Edoari, 29 - 43123 - PARMA (Italy) - Telephone +39 0521 965411, Fax +39 0521 242819, e-mail: info.geanirosoavi@geagroup.com, http//www.niro-soavi.com: •...

  • Page 19: Description Of The Machine, Technical Data

    2.4 Ambient operating conditions 2.5 Atmospheres with risk of explosion/fire 2.6 Illumination 2.7 Vibration 2.8 Noise 2.9 Residue and environmental contamination 2.10 Scrapping and disposal of materials 2.11 Disposal This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 20: Operating Principle

    The manufacturer is not liable for damage or injury resulting from improper use. 2.1.1 Operating principle The machine's operating principle is shown schematically in the following figure. OPERATING PRINCIPLE FIG. 2.1 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 21: Main Components Of The Machine

    COMPONENTS OF THE HOMOGENIZING UNIT MACHINE (STANDARD / GREEN - OPTIONAL VERSION / RED) FIG. 2- 2 NOTE: The asterisk (*) in this figure indicates some of the components in the standard and optional versions, which are not shown on the drawing This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 22 Suction pressure gauge Suction pulsation damper Delivery pulsation damper Head transmitter Tri-clamp connections Lube water circuit ON/OFF SV. Pneum. circuit air inlet ON/OFF SV. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 23: Monoblock Compression Head

    2) Suction pump valve unit 3) Delivery pump valve unit 4) Pumping piston gasket 5) Upper and lower removable flanges 6) Pumping pistons This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 24: Homogenising Unit

    NOTE: The type of valve installed on the machine described in this manual is specified in detail in the technical information sheet attached to chapter 11. HOMOGENISING UNITS FIG. 2- 4 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 25 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 26 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 27: Pressure Gauge

    The standard pressure gauge is the analogue type with a Bourdon spring, with an aseptic design diaphragm separator, with specific design and dimensions for GEA Niro Soavi; it is also equipped with a separator with the function of filtering the normal pulsations of the piston machine to allow a stable reading of the operating pressure.

  • Page 28: Compression Head Safety Valve

    The safety valve (1) is installed on the compression head to protect the machine and its operators against accidental excess pressures that can cause hazardous situations. SAFETY VALVE FIG. 2.6 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 29: Manifold Groups

    (1) and send it through the outlet flange (2) to the production line. MANIFOLD GROUP FIG. 2- 7 1) Inlet flange 2) Outlet flange This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 30: Water Plant For Sanitised Machine

    Head and sprayed onto the pistons, to keep their surface wet and cool, so as not to damage the piston gaskets inside the Head. FIG. 2.8 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 31: Pneumatic Plant

    The configuration of the system actually present on the machine is enclosed with Chapter 11 of this manual PNEUMATIC DIAGRAM FIG. 2.9 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 32 Frequently checking the damping system enables preventing the onset of vibrations and resonance that, besides producing annoying noise, are harmful both for the machine and for the homogenization efficiency. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 33 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 34 (3) and (4). No maintenance is required on these components and in the event of malfunctioning it is advisable to replace them. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 35 Instructions for use and maintenance FIG. 2.10 NOTE: The image shows a typical standard panel, the configuration of which will depend on its interior components. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 36: Transmission Assembly

    GEA Niro Soavi service department for technical assistance. TRANSMISSION ASSEMBLY FIG. 2.11 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 37: Drive

    This part of the machine includes the main electric motor (1), pulleys (2) and drive belts (3) which convert the motor output speed to the crankshaft speed. DRIVE FIG. 2.12 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 38: Housing

    At the bottom there are 4 adjustable feet (3) supporting it. HOUSING FIG. 2.13 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 39: Operator Control Panel

    (For more details, on its operation and use, please refer to Chapter 6 in this manual). OPERATOR CONTROL PANEL FIG. 2.14 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 40: Electrical Equipment

    If GEA Niro Soavi supplies the electrical enclosure, we also supply a list of cables rated for a length of 50 metres, routed in closed ducting with three-pole cable and ambient temperature 40°C.
  • Page 41 Instructions for use and maintenance ELECTRICAL SYSTEM FIG. 2.15 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...
  • Page 42 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 43: Standards, Certifications, Limits Of Use, Ergonomics, Environmental Issues

    Safety of machinery – Electrical equipment of machines EN 13849-1 Safety of machinery – Safety related parts of control systems, General principles for design This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 44: Ambient Operating Conditions

    The equivalent continuous A-weighted sound pressure level at the position occupied by the operator (at a distance of 1 m and a height of 1.69 m) is greater than 70db, measured while testing the machine. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 45: Residue And Environmental Contamination

    Make sure to dispose of these materials in accordance with the local legislation in force at the time of scrapping. CAUTION: Scrupulously observe all safety regulations during the scrapping process. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 46: Disposal

    All these materials must be disposed of in accordance with local legislation in the country in which the disposal is being done. For sites and procedures, contact the local authorities. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 02C100-7C0 GEA Niro Soavi...

  • Page 47: Safety And Accident Prevention

    3.5 Safety equipment used 3.5.1 Pressure relief valve 3.5.2 Protections on the main motor 3.5.3 Emergency stop button 3.5.4 Housing 3.6 Safety notices This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...

  • Page 48: Applications, Intended Use

    GEA Niro Soavi is not liable for any consequences thereof. CAUTION: The machine is not designed for use in explosive atmospheres. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...

  • Page 49: Work Area, Control Area, Danger Zones

    The machine may be operated and monitored in normal working conditions only from the designated control area. The control, work and danger areas are shown in the figure on the next page. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 50 Instructions for use and maintenance CONTROL, WORK AREAS FIG. 3.1 A) CONTROL AND WORK AREA This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 51 The following figures show the recommended individual safety clothing for maintenance staff charged with entering danger zones. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 52 USE PROTECTIVE GLOVES Fig. 3.3 CAUTION: It is mandatory to wear suitable protective gloves in areas at high temperatures, such as the compression head This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 53 Instructions for use and maintenance WEAR OVERALLS IN GOOD CONDITION FIG. 3.4 DO NOT ALLOW ANY OBJECTS TO PROTRUDE FROM YOUR POCKETS FIG. 3.5 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 54 In case of emergency, staff must have free and quick access to the line. The operators must observe the instructions and report any violations to their superiors. WEAR EAR DEFENDERS/PLUGS FIG. 3.7 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 55 (safety shutdown). The line maintenance shutdown procedure is implemented by following the instructions given in chapter 7 "maintenance" further on in this manual. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...

  • Page 56: Risks, Dangers And Residual Risks In The Area

    Risk of burns from hot parts of the machine (it is mandatory to wear protective gloves) in areas at high temperatures such as the compression head. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0...

  • Page 57: Safety Equipment Used

    3.5.1 Pressure relief valve The pressure relief valve (1) has been designed by GEA Niro Soavi to protect the machine from the possibility of overpressure which might be produced inside the compression head as a consequence of the pumping action of the machine.
  • Page 58 3A standards, suitable for C.I.P. (Cleaning in Place) PRESSURE RELIEF VALVE LOCATION FIG. 3.9 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 59 The spring loading should not be changed as this would modify the valve opening value and cause the immediate forfeiture of the safety conditions established by GEA Niro Soavi and the guarantee. Therefore a seal has been applied to the spring preload adjustment nut.

  • Page 60: Protections On The Main Motor

    Pressing this button immediately stops the machine in danger situations, including: malfunctions, anomalous noise, failure of mechanical parts. EMERGENCY BUTTON FIG. 3.10 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 61 When positioning the machine and making the connections with the production line, allow enough space to reach the emergency stop push-button of the machine quickly and without obstacles. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...

  • Page 62: Housing

    Before removing the protective panels the personnel in charge of installation and maintenance must cut off the machine's power line with the disconnecting device, locking it with a padlock. HOUSING FIG. 3.12 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...

  • Page 63: Safety Notices

    The user must replace any notices which have been removed unintentionally or have fallen off. LOCATION OF SOME SAFETY NOTICES ON THE MACHINE FIG. 3.13 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...
  • Page 64 INSTRUCTION NOTICE • Wear ear defenders DANGER NOTICE • Danger of burns or scalds due to the high temperature of the compression head This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 03C100-4C0 GEA Niro Soavi...

  • Page 65: Installation

    4.5.3 Grounding system (provided by client) 4.6 Installation and assembly 4.6.1 Installation instructions 4.6.2 Positioning 4.6.3 Levelling the machine 4.6.4 Positioning the electrical equipment This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 66: Shipping

    Instructions for use and maintenance 4.1 Shipping GEA Niro Soavi provides packaging, in agreement with the client and in relation to the type of shipping, designed to protect the machine during transport. WARNING: Packaging, shipping and storage. Any packaging, lifting, handling, shipping and unpacking may be done only by expert staff (load harnessing, crane operation, lift truck operation, etc.) assisted by persons familiar with...

  • Page 67: Shipping By Ground Over Medium To Long Distances

    (2) on the packaging, where symbol (3) indicates the centre of gravity of the load. PACKING CRATE FIG. 4.1 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...
  • Page 68 The side panels can be removed during transport to prevent damaging them. HANDLING WITH A FORKLIFT TRUCK FIG. 4.2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...
  • Page 69 Use only controlled lifting equipment, rated for the load in question. The weight is shown on the installation drawing in the enclosed Technical Specifications Dossier. CAUTION: The floor must be rated to support at least 150% of the machine's weight. The weight is shown on the installation drawing in the enclosed Technical Specifications Dossier. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 70: Receiving And Checking

    Packing List corresponds to the actual contents of the packages; that the packaging is in good condition, without signs of damage; FIG. 4.3 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 71: Storage

    Take special care with the electrical enclosures and electronic equipment, which are sensitive to low temperature and humidity. If packaged separately, we recommend storing the latter indoors, and in any case use humidity absorbers. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 72: Storage For Longer Than 6 Months

    If the machine is to be stored without being used for any longer than 6 months, contact GEA Niro Soavi customer service for the operations of checking, restoration and special maintenance prior to starting.

  • Page 73: Setting Up The Installation Site

    During installation and scrapping, the client must provide the technical equipment and individual safety equipment required to ensure the safety of his staff, property and the environment. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0...
  • Page 74 CAUTION: The installation site must be clear of flammable substances including petrol and solvents and slippery substances including oil and grease. WARNING: The work described in this paragraph must be done by qualified staff. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 75: Hookup And Cabling

    The machine has a certain operational inertia, so that it continues pumping even when the main motor has been shut down. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0...
  • Page 76 Instructions for use and maintenance FIG. 4.7 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 77: Electrical Hookup

    If GEA Niro Soavi supplies the electrical enclosure, we also supply a list of cables rated for a length of 50 metres, routed in closed ducting with three-pole cable and ambient temperature 40 °C.

  • Page 78: Grounding System (Provided By Client)

    The connection to the main grounding system must be as short as possible, and the cables may not be mechanically stressed or subject to corrosion. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0...

  • Page 79: Installation And Assembly

    It is always advisable to install a pressure gauge near the product infeed to the homogenizing unit to control the feed pressure; this pressure gauge can be supplied as an option by GEA Niro Soavi and be the simple type, with a minimum contact or with a continuous analogue signal for remote control •...
  • Page 80 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 81: Positioning

    CAUTION: The floor must be rated to support at least 150% of the machine's weight. The weight is shown on the installation drawing in the enclosed Technical Specifications Dossier. FIG. 4.8 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 82: Levelling The Machine

    If you wish to prevent vibrations moving the machine and thus stressing the pipes, you can mount steel rings to the floor to restrain the feet. FIG. 4.9 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 04C100-4C0 GEA Niro Soavi...

  • Page 83: Positioning The Electrical Equipment

    With regard to the type, overall dimensions, weight and installation requirements of the electrical enclosure, if supplied by GEA Niro Soavi, refer to the wiring diagrams and Technical Specifications enclosed with Chapter 11 of this manual.

  • Page 84: Commissioning And First Startup

    Instructions for use and maintenance 5. Commissioning and first startup Contents 5.1 Procedure This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 05C100-4C0 GEA Niro Soavi...

  • Page 85: Procedure

    CAUTION: Do not use the machine to drain impurities from the up/downstream pipes! This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 05C100-4C0 GEA Niro Soavi...
  • Page 86 Before anything else, fill the machine with oil as indicated in Chapter 7 “MAINTENANCE”, Sheet F “Lubrication circuit”. FIG. 5.4 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 05C100-4C0 GEA Niro Soavi...
  • Page 87 Check the tightness of the pumping pistons (4) and that the seal packs are present, if they were removed because the machine was stopped or stored for more than 3 months. FIG. 5.6 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 05C100-4C0 GEA Niro Soavi...
  • Page 88 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 05C100-4C0...
  • Page 89 Make sure that any valves and parts of the system downstream from the homogenizer are open to prevent overpressure in pipes when the homogenizer is started. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 05C100-4C0...

  • Page 90: Operation And Use

    6.3.3.2 Regulating the homogenizing pressure - 2 stages 6.4 Stopping the machine 6.4.1 Normal stop 6.4.2 Emergency stop 6.5 Washing 6.6 Checks after starting up the machine This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...

  • Page 91: Operator's Responsibilities

    • that the work parameters are optimal; • that all material prepared for the work is uniform. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...

  • Page 92: Electrical Enclosure And Control Panel

    To know the real structure of the machine please refer to the TECHNICAL INFO SHEETS attached to Chapter 11 of this manual. If the electrical enclosure is supplied by GEA Niro Soavi S.p.A. it will be shown in the wiring diagrams, which are also enclosed with chapter 11.

  • Page 93: Control Panel On The Machine

    Pressure gauges to control the pressure of the air (9) sent to the pneumatic head to reach the homogenizing pressure. CONTROL PANEL FIG. 6.2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...

  • Page 94: Startup Procedure

    Before starting the startup procedure, run the following checks: 1. Check that all guards on moving parts are closed 2. Check that the emergency stop button is released FIG. 6.3 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...
  • Page 95 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...

  • Page 96: Startup

    3) Power up using the main switch on the electrical enclosure. 4) Press the start button. If the electrical enclosure is supplied by GEA Niro Soavi S.p.A., this starts the machine in the right sequence for the machine in question and optional equipment present: open service solenoid valves (optional);...

  • Page 97: Operation And Adjustment

    This procedure is permitted ONLY for machines with an operating pressure of up to 250 bar, to avoid over-straining the machine and increasing the pressure too quickly, which can cause the pressure relief valve to open. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...
  • Page 98 Instructions for use and maintenance FIG. 6.4 FIG. 6.5 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...

  • Page 99: Regulating The Homogenizing Pressure - 2 Stages

    If the set pressure is normally used in production, it is possible to cut homogenizing pressure in and out using ONLY the pneumatic selector switch (A), leaving the reducer locked in the adjustment position. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...
  • Page 100 CAUTION: To release homogenizing pressure in a two-stage system you need to reverse the procedure used to add pressure. Therefore first release pressure from the 1st stage and then from the 2nd stage. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...

  • Page 101: Stopping The Machine

    Soavi S.p.A. this stops the auxiliary motors (if present) and main motor in the right sequence, which is given in the TECHNICAL DATASHEETS enclosed with Chapter 11 of this manual for the client's use in building his own electrical cabinet if not supplied by GEA Niro Soavi S.p.A.; •...

  • Page 102: Washing

    Nitric acid (HNO Phosphoric acid (H Boiling water Superheated water/steam CAUTION: Dispose of washing waste product and rinsing water properly according to local legislation. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0 GEA Niro Soavi...

  • Page 103: Checks After Starting Up The Machine

    Check that the machine does not make any abnormal noise such as scraping metal or vibration. Check that after the first processing there is no slackening of the screws due to settling in. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 06C100-9C0...

  • Page 104: Maintenance

    7.4 Maintenance during running-in period 7.5 Planned routine maintenance during operation 7.5.1 General Information 7.6 Frequency of maintenance work 7.7 Maintenance sheets This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 105: General Information

    The setting of new components must be carried out adopting the same values already used in setting the replaced component. Any changes to the machine and complex repairs must be agreed with GEA Niro Soavi S.p.A. CUSTOMER SERVICE. The manufacturer declines all responsibility in the event that these instructions are disregarded.

  • Page 106: Directions For Correct Maintenance

    LOCKED (with a padlock) OFF, for the safety of staff. CAUTION: Personnel who are unaware of the information contained in this manual, which should be This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 107 In the following points the lists of jobs are indicated first, divided by category. These are followed by descriptions and illustrations of the jobs, with all corresponding warnings. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...

  • Page 108: Safety, Precautions And Maintenance Shutdown

    PROTECTIONS that have been removed or disabled in order to carry out the job. CAUTION All maintenance operations must be undertaken in accordance with the procedures described in Section 7.3.3, "maintenance shutdown”. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 109: Safety Symbols

    Protective gloves must be worn. Ear defenders must be worn. Protective goggles must be worn. Protective face mask must be worn. Safety boots must be worn. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 110: Maintenance Shutdown

    This condition is achieved by the procedure for maintenance shutdown. WARNING: For this procedure, in the event that GEA Niro Soavi S.p.A. does not provide the electrical cabinet, refer to the customer's instructions. PROCEDURE FOR MAINTENANCE SHUTDOWN Maintenance shutdown must be carried out by a Qualified Technician...
  • Page 111 HANG A WARNING SIGN ON THE MACHINE INDICATING THE STATUS OF THE MACHINE FIG. 7-3 WARNING Remove the sign at the end of work This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 112: Maintenance During Running-In Period

    Routine maintenance is normally performed at the following intervals: This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 113 The symbols in this manual include the following information: • job frequency; • resources and tools required; • estimated time required to perform the job; This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 114: Frequency Of Maintenance Work

    Visually check for leakage from the packings ● and from the gaskets of the head Stage 1 Homogenizing Unit This manual is the property of GEA Niro Soavi S.p.A. Any reproduction, even in part, is prohibited. 07C100-7C0 GEA Niro Soavi .112...
  • Page 115 B[a] Check / renew homogenizing valves ● Head pressure gauge C[a] Check state and operation ● This manual is the property of GEA Niro Soavi S.p.A. Any reproduction, even in part, is prohibited. 07C100-7C0 GEA Niro Soavi .113...
  • Page 116 F[b] Check and top up oil level ● top up oil level Water system G[a] Clean/replace filters ● This manual is the property of GEA Niro Soavi S.p.A. Any reproduction, even in part, is prohibited. 07C100-7C0 GEA Niro Soavi .114...
  • Page 117 Check tightness of the transmission ● elements L[c] Check belt wear and tension and renew if ● ● necessary This manual is the property of GEA Niro Soavi S.p.A. Any reproduction, even in part, is prohibited. 07C100-7C0 GEA Niro Soavi .115...
  • Page 118 General visual check ● Electrical system on the machine N[a] Checking the electrical system on the ● machine This manual is the property of GEA Niro Soavi S.p.A. Any reproduction, even in part, is prohibited. 07C100-7C0 GEA Niro Soavi .116...
  • Page 119 Instructions for use and maintenance When Description of the maintenance tasks performed Mach. Operator Date (hours) hrs. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 120: Maintenance Sheets

    The maintenance sheets and the description of the various maintenance activities contain instructions relating to "SAFETY" requirements that each Operator MUST COMPLY WITH. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 121 Job location Machine in general 00-[a] Checking for noise and vibrations 00-[b] Checking protections and safety devices 00-[c] Tightening nuts and stud bolts This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 122: Sheet 00[A]

    If the problem persists despite the work done by the maintenance technician, contact the GEA Niro Soavi S.p.A. Service Department.

  • Page 123: Sheet 00[B]

    : 5 MINUTES DESCRIPTION: Carefully check that the protections and accident-prevention devices are correctly installed and in good working order. FIG. 7-5 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 124: Sheet 00[C]

    Table. It is also necessary to check the tightness of screws and bolts frequently to avoid their working loose. GEA Niro Soavi S.p.A. supplies all the wrenches necessary for the nuts fitted on the machine in the Maintenance Kit.
  • Page 125 413 ÷ 445 M33x2 WRENCH 50 635 ÷ 680 469 ÷ 502 WRENCH 60 880 ÷ 960 650 ÷ 709 TABLE 00.1 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 126 Visually check for leakage from the packings and from the gaskets of the head A[g] Check and if necessary renew the pumping valve seats This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 127: Compression Head

    For identification and positioning of gaskets see the drawings for disassembly of the compression head and its components, and the component lists contained in the SPARE PARTS CATALOGUE attached to chapter 10 of these instructions. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 128 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 129: Sheet A[A]

    • while the machine is in operation, check that no product is present/leaking in the contact zones between the various head components This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 130 Instructions for use and maintenance LOCATION OF THE WORK FIG. 7-6 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 131: Sheet A[B]

    CAUTION: Before you begin with maintenance and gasket replacement make sure all the necessary spare parts and tools are available. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 132 N.B.: To simplify disassembly, always start from the central piston. FIG. 7-7 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 133 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 134 (3) paying attention to the centring grub screws between the head (4) and the flange (2); FIG. 7-8 Then slide the piston out from the packing container flange. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 135 Instructions for use and maintenance Instructions for fitting the pistons Before installing the piston pump first mount the gaskets of the pumping pistons as described below. FIG. 7-9 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 136 (3) to the head (4). FIG. 7-10 To fit the packing, follow the instructions below This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 137 We therefore suggest hand-turning the transmission race pulley to check the correct movement of the pumping pistons. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 138 (2), in accordance with the following procedure: insert the extractor into the packing container flange (3). turn it to widen the expander extract the packing (2). FIG. 7-12 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 139 (with the aid of a plastic mallet when necessary). be careful not to damage or deform the packing during assembly FIG. 7-13 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 140: Sheet A[C]

    TABLE 00.1 Do the check by tightening the nuts on the piston clamps with the special wrench. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 141: Sheet A[D]

    A piston coating damaged by corrosion is not covered by GEA Niro Soavi S.p.A. warranty. In the event of heavy wear and/or breakage of the pumping pistons, they must be renewed as follows: This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited.
  • Page 142 N.B.: To simplify disassembly, always start from the central piston. FIG. 7-14 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 143 (3) paying attention to the centring grub screws between the head (4) and the flange (2); FIG. 7-15 Then slide the piston out from the packing container flange. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 144 (3) to the head (4). FIG. 7-17 To fit the packing, follow the instructions below This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 145 WARNING: Periodically and regularly check the tightness of the pistons to avoid them getting unscrewed or disconnected during machine operation. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 146: Sheet A[E]

    The suction valve unit has a spacer at the bottom. The procedure for renewing the valve unit is as follows: Suction valve unit Delivery valve unit FIG. 7-19 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 147 For the suction valves, first remove the spacer (4), then, in sequence, the valve seat (3), ball (2) and cap (1). FIG. 7-20 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 148 WARNING: The nuts on the head must be tightened to the torques indicated in TABLE 00.1 using a torque wrench (not supplied). This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 149: Sheet A[F]

    Check for any product leakage from the packing container flanges towards the sump area (the area behind the compression head). FIG. 7-22 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 150: Sheet A[G]

    For very abrasive products it is wise, when necessary, to grind the seats or renew them. N.B.: The valve seats are reversible. Before renewing them it is therefore wise to use them in both directions. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 151 To remove the delivery seats, you can use the extractor supplied. Alternatively, for disassembling the delivery seats, suitable equipment must be prepared (this may be supplied on request by GEA Niro Soavi S.p.A.) to carry out the work as specified below, referring to Figure 7-23:...
  • Page 152 Insert the valve cover (4), ball (5), seat (6) with gaskets, spacer (7) all of which already positioned on each other. close from beneath with lower flanges. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 153 Instructions for use and maintenance SHEETS INDEX SHEET Job location Stage 1 Homogenizing Unit B[a] Check / renew homogenizing valves This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 154: Homogenizing Unit

    Wear causes a furrow (7) to form on its inner surface that impairs the homogenization. It is recommended to renew the ring when the furrow reaches a depth of approx. 1 mm. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...
  • Page 155 The impact and passage heads are made of high hardness material for prolonged resistance against the abrasive action of the treated product. When signs of wear appear that compromise homogenisation efficiency, the working surfaces can be ground removing max. 1 mm of material: this can be done either by GEA Niro Soavi S.p.A. or in properly equipped workshops. WARNING: The above-mentioned indications refer to normal conditions and are general guidelines for scheduled and preventive maintenance.

  • Page 156: Sheet B[A]

    (6) and, if necessary, replace the guide bushings (7) made of self-lubricating plastic Remove the homogenising unit assembly (8) and rest on a work surface. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...
  • Page 157 To ensure correct operation and to avoid loss or contamination of product it is essential that all gaskets are changed whenever the unit is disassembled. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...
  • Page 158 Insert the homogenizing chamber on the stud bolts and move it near to the head Position the gasket in the seat obtained in the head and rest the assembly on the head itself. FIG. 7-26 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 159 Join the pneumatic drive unit (2) to the supporting flange (3) with the 4 screws (4). The above instructions apply to both homogenizing stages, for machines equipped with a second stage (optional). FIG. 7-27 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 160 Instructions for use and maintenance SHEETS INDEX SHEET Job location Stage 1 head pressure gauge C[a] Check state and operation This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 161: Sheet C[A]

    The standard pressure gauge is the analogue type with a Bourdon spring, with an aseptic design diaphragm and a connection with specific design and dimensions for GEA Niro Soavi S.p.A.; it is also equipped with a separator with the function of filtering the normal pulsations of the piston machine to allow a stable reading of the operating pressure.
  • Page 162 Unscrew the nuts (7) and take out the pressure gauge complete with flange (6). The pressure gauge (1) and the flange (6) can be separated once the half-rings have been removed (4). FIG. 7-28 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 163 (6) on the studs (8) screw on the nuts (7) by hand before fully tightening them. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...
  • Page 164 Instructions for use and maintenance SHEETS INDEX SHEET Job location Head safety valve D[a] Check operation This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 165: Sheet D[A]

    This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...
  • Page 166 (1), correctly position the discharge pipe. For safety reasons the discharge pipe must always be open and pointing downwards fully tighten the nuts (1). FIG. 7-29 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 167 It is absolutely FORBIDDEN to change the setting of the pressure relief valve and to break the warranty seal, unless authorised to do so in writing by GEA Niro Soavi S.p.A. Unauthorised tampering with the valve leads to the immediate forfeiture of the warranty and to risks for personal safety, since the safety valve is a fundamental component for machine safety in conformity with CE regulations.
  • Page 168 Instructions for use and maintenance SHEETS INDEX SHEET Job location Manifold unit E[a] Check gaskets This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 169: Sheet E[A]

    Unscrew the nuts located under the lower flanges (1) and the screws of the suction flange (2) Remove the gaskets indicated by the arrow in order to verify their integrity FIG. 7-30 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 170 Instructions for use and maintenance SHEETS INDEX SHEET Job location Lubrication system F[a] Change oil F[b] Check and top up oil level This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 171: Lubrication System

    Old oil is highly polluting. Do not dump it in the environment, but collect it in special containers for disposal. FIG. 7-31 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 172: Sheet F[A]

    This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...
  • Page 173 Degol CL 150T CAUTION: The lubricating oil is suitable for operating temperatures between +5°C and +40°C: If the temperatures are outside this range, contact the GEA Niro Soavi S.p.A. Service Department for the type of lubricant suitable for the specific local conditions. CAUTION: It is important to periodically check the absence of a whitish water/oil emulsion due to ingress of water into the body caused by worn guide piston gaskets.

  • Page 174: Sheet F[B]

    N.B. The oil level must be checked when the machine has been stopped for at least 15 minutes. Refer to figure 7-32. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 175 Instructions for use and maintenance FIG. 7-32 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 176 In the absence of oil or if the level is low, topping up must be done IMMEDIATELY in order to restore correct operating conditions This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 177 Job location Water system G[a] Cleaning and/or replacing the filters G[b] Check the piston lubrication water pipes and check the water flow rate This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 178: Sheet G[A]

    : 15 MINUTES DESCRIPTION: To clean and replace the filters proceed as follows: Disassemble the water filter using the wrench (see Figure 7-33). This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 179 Instructions for use and maintenance FIG. 7-33 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 180: Sheet G[B]

    To check for leaks in the piston lubrication water circuit carefully look for dripping under the bottom of the machine. FIG. 7-34 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 181 (refer to Figure 7-35). FIG. 7-35 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 182 Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 183: Sheeth

    Instructions for use and maintenance SHEETS INDEX SHEET Job location Pneumatic plant H[a] Clean/replace filters This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 184: Pneumatic Plant

    Should the actuator malfunction it is advisable to replace it; in any case there is a gaskets kit available as a spare part, supplied on request by directly contacting the Spare Parts Department of GEA Niro Soavi S.p.A. The figure shows a schematic diagram with one stage with local manual adjustment on the machine's control panel.
  • Page 185 (8) which give sensitive but stable operation of the system and adjust the homogenizing pressure ramp; a tank containing air and oil. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 186 Frequently checking the damping system enables preventing the onset of vibrations and resonance that, besides producing annoying noise, are harmful both for the machine and for the homogenization efficiency. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 187: Sheet H[A]

    If the pneumatic plant is working correctly there is no need for any maintenance on the Reduction gear-Filter group. FIG. 7-37 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 188 Filter group as follows: • Unscrew the ring nut • Disconnect the air inlet and outlet pipes • Renew the Reduction gear-Filter group. FIG. 7-38 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 189 Instructions for use and maintenance SHEETS INDEX SHEET No. Job location Body and crank gear system I[a] General components check This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 190: Sheet I [A]

    : depends on the actual state of the gasket renewal components: 50-75 MINUTES DESCRIPTION: If any abnormality is found it is recommended to consult the GEA Niro Soavi S.p.A. Service Department. GENERAL INFORMATION The alternative linear movement of the pumping pistons is achieved by means of a crank gear system (crankshaft, connecting rod, cross head) of strong construction and oversized.
  • Page 191 In normal conditions, the crank gear system requires no maintenance. If you encounter abnormal noise or uneven operation of the machine, contact the GEA Niro Soavi S.p.A. Service Department for technical assistance.
  • Page 192 (19). This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 193: Sheetl

    Check tension and service belts L[b] Check tightness of the transmission elements L[c] Check V-belt wear and renew if necessary L[d] Checking pulley alignment This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 194: Drive

    The instructions for maintenance of the transmission components are in the sheets listed below. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 195: Sheet L[A]

    JOB FREQUENCY : AFTER 40 HOURS + EVERY 1500 HOURS TIME REQUIRED : 30 MINUTES 50 MINUTES (if renewing pulleys) FIG. 7-41 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 196 It is necessary to do the tensioning as soon as a slip occurs. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0...
  • Page 197 By using the sliders on which the motor is positioned, as shown in figure 7-42, you can vary the centre distance between the lower pulley and the flywheel of the crankshaft, allowing drive belt tensioning. FIG. 7-42 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 198 Check that the races of the belt pulleys are not worn. The correct positioning of the belt is shown in the figure below. If the races are worn, the pulley must be replaced. FIG. 7-44 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 199: Sheet L[B]

    Carry out the check by tightening the nuts and bolts using the appropriate tools. This type of check must be carried out on the: • Pulleys and bushings • Body flanges This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 200: Sheet L[C]

    It is therefore necessary to check the state of wear of the pulleys and remove any rust, grease or oil that there may be. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 201 When there is any fraying, renew it immediately. FIG. 7-46 If any fixed guards or covers are removed, put them back on at the end of the maintenance operations. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 202: Sheet L[D]

    This operation is carried out during assembly by skilled personnel, however it is advisable to check the alignment, placing a metal rule over the 2 pulleys as shown in figure 7-47. FIG. 7-47 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 203 To ensure regular operation and avoid early breakage, the belts must be stored without any marked folds and they must not be exposed to temperatures that are too high or too low, nor to high humidity. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 204 Instructions for use and maintenance SHEETS INDEX SHEET Job location Housing M[a] General visual check This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 205: Sheet M[A]

    Activities to be carried out after maintenance shutdown of the machine (see paragraph 7.3.3) RESOURCES AND TOOLS : MAINTENANCE ENGINEER JOB FREQUENCY : EVERY 5000 HOURS TIME REQUIRED : 1 MINUTE DESCRIPTION: VISUAL CHECK This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...
  • Page 206 Carefully observe the state of the panelling that encloses the transmission and systems of the machine. b) In the case of visible dents that compromise inlet safety, contact the Service Department at GEA Niro Soavi S.p.A. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited.
  • Page 207 Instructions for use and maintenance SHEETS INDEX SHEET Job location Electrical system on the machine N[a] Checking the electrical system on the machine This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 208: Sheet N[A]

    The electrical system on the machine does not require any particular scheduled maintenance. However it is recommended periodically to perform operating tests on the individual safety devices and on the EMERGENCY STOP button (1). This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 07C100-7C0 GEA Niro Soavi...

  • Page 209: Troubleshooting

    Instructions for use and maintenance 8. Troubleshooting Contents 8.1 Troubleshooting This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 08C100-3C0 GEA Niro Soavi...

  • Page 210: Troubleshooting

    This chapter lists the most frequent malfunctions, the possible causes and any remedies to restore normal machine operating conditions. If the fault persists or does not fall within the cases presented here, the GEA Niro Soavi Service Department will be at your disposal to supply all the necessary indications and the means for obtaining the best results.
  • Page 211 Feed the machine properly pressure 9. Pulsating delivery • Replace (See chapter 7 • Damaged valves pressure "MAINTENANCE") • Provide stable • Unsteady backpressure backpressure This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 08C100-3C0 GEA Niro Soavi...
  • Page 212 13. Excessive noise of the install pulsation damper homogenizing unit downstream; move the • Resonance in the plant existing damper further downstream; contact GEA Niro Soavi This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 08C100-3C0 GEA Niro Soavi...
  • Page 213 "MAINTENANCE") oil in the sump and in the cooling water Replace (contact GEA Niro • Guide pistons scored or • Soavi) worn This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 08C100-3C0 GEA Niro Soavi...

  • Page 214: Waste Disposal

    Instructions for use and maintenance 9. Waste disposal Index 9.1 Definition of waste 9.1.1 Special waste 9.1.2 Toxic-harmful waste 9.2 Temporary storage 9.3 Characteristics of the containers 9.4 Required registration 9.5 Disposal This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 09C100-1C0 GEA Niro Soavi...
  • Page 215 All containers holding dangerous or harmful products or substances must bear indications and signs designed to reveal the nature of their content. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 09C100-1C0 GEA Niro Soavi...
  • Page 216 Any polluting product must be disposed of in compliance with the provisions contained in the laws of the country where the machine is installed. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 09C100-1C0 GEA Niro Soavi...

  • Page 217: Spare Parts

    Instructions for use and maintenance 10. Spare parts Index 10.1 Recommended spare parts 10.2 How to order the spare parts 10.3 Safety warnings This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. 10C100-1C0 GEA Niro Soavi...
  • Page 218 GEA Niro Soavi cannot guarantee that a given spare part will be in stock either at their central warehouse or at Dealers’ due to problems with material availability or the special requirement for dispatch.
  • Page 219 Give the name, phone and fax of the responsible person, also for the future, of all the issues about the supply of the spare parts. When receiving the order, GEA Niro Soavi will send the order confirmation with an indication of the prices, definite delivery date and the supply conditions.
  • Page 220 Instructions for use and maintenance 10.3 Safety warnings In order to preserve functional and quality characteristics of GEA Niro Soavi machines, it is necessary to exclusively use original spare parts. Using non-original spare parts causes the warranty to automatically decline.
  • Page 221 Instruction manual Technical specification Designation: Clarifying decanter Model: Model: One7TS S.N.: S.N.: 10151 8066 Type: waterMaster CF 4000 Revision: Revision: No. 8416-9001-815 | Edition 26.09.2012 Translation of the original instructions engineering for a better world GEA Mechanical Equipment...
  • Page 222 1.4.3 Spare parts list and assembly designs .................11 1.4.4 Tools and spare parts list supplied with maintenance box ...........38 1.4.5 Electrical documents (diagrams and lists) ................39 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 223: Ec Declaration

    Via A.M. Da Erba Edoari 29 - 43123 PARMA - ITALY Tel +39 0521 965411 - Fax +39 0521 242819 e-mail: info.geanirosoavi@gea.com MP10M50 _C Rev.1 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 224: Final Test Data Report (Mp10M20)

    Technical Specification Issue 1.2 Final test data report (MP10M20) This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 225: Technical Specifications

    3.13 Gaskets Material NITRILE 3.14 Overpress. Valve Type / IN LINE 3.15 Overpr. Valve Setpoint / IN LINE / bar PAGE 1 / 2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 226 9.3 Frequency - MAIN 50 Hz 9.4 Voltage - AUX 24DC V 9.5 Frequency - AUX / Hz PAGE 2 / 2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 227: Layouts And Diagrams

    Technical Specification Issue 1.4 Layouts and diagrams This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 228: Installation Drawing

    Technical Specification Issue 1.4.1 Installation Drawing This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 229: Flow Sheet And Key

    Technical Specification Issue 1.4.2 Flow sheet and key This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 230 VALVE OPENS (FO) GAS SUPPLY NITROGEN SUPPLY VALVE RETAINS POSITION OIL SUPPLY STEAM SUPPLY WATER SUPPLY FAIL-OPEN INDICATION FOR A 3-WAY VALVE RETURN This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 231 4) SIGNAL TYPE : NORMALLY CONTINUOUS. IF ON-OFF, S IS ADDED 5) A NOTE SPECIFIES THE MEASURED PROPERTY. E.g. FOR LETTER E, I, U, P OR F This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066...

  • Page 232: Spare Parts List And Assembly Designs

    0137894 PRIGIONIERO STUD 0136869 DADO 760004 PRIGIONIERO STUD 0137984 DADO 760006 SPINA 990015 VITE SCREW 70TCE12X50 ORING ORING 140031 SPARES_8066_REV_3.xls COMPRESSION HEAD This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 233 43100 PARMA (ITALY) DRAWING 0138021 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819 This drawing is property of NIRO-SOAVI, which will guard its rights by law terms. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 234 DELIVERY VALVE ASS.DRW. 0129111-16 SEDE VALVOLA VALVE SEAT 0136832 SFERA BALL 190029 COPERCHIO VALVOLA VALVE COVER 0136833 ORING ORING 140029 SPARES_8066_REV_3.xls VALVE GROUP This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 235 43100 PARMA (ITALY) DRAWING 0129111-15 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819 This drawing is property of NIRO-SOAVI, which will guard its rights by law terms. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 236 43100 PARMA (ITALY) DRAWING 0129111-16 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819 This drawing is property of NIRO-SOAVI, which will guard its rights by law terms. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 237 Description Qty Part Code ASSIEME ASSEMBLY DRAWING 0138022 FLANGIA FLANGE 0137973 ORING ORING 140041 PACCHETTO PACKING 41513F9252 PISTONE PLUNGER 0137975 SPARES_8066_REV_3.xls PLUNGER This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 238 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 239 ASSEMBLY DRAWING 0133854 MANOMETRO PRESSURE GAUGE 320241 RONDELLA WASHER 0100036 FLANGIA FLANGE 0138006 ORING ORING 130031S ORING ORING 130027 SPARES_8066_REV_3.xls PRESSURE GAUGE This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 240 43100 PARMA (ITALY) DRAWING 0133854 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819 This drawing is property of NIRO-SOAVI, which will guard its rights by law terms. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 241 RACCORDO A T TEE CONNECTION 110278 RIDUZIONE REDUCTION 110433 ORING ORING 140045 GIRELLA 110013 RIDUZIONE REDUCTION 110495 TRASDUTTORE TRANSDUCER BNI010 SPARES_8066_REV_3.xls TRANSDUCER This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 242 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 243 ASSEMBLY DRAWING 0136876 ORING ORING 140314 FLANGIA FLANGE 0137978 VITE SCREW 69TE10X25 ORING ORING 130031 BOCCHETTONE FITTING MALE 110905 GIRELLA 110011 SPARES_8066_REV_3.xls MANIFOLD This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 244 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 245 ORING ORING 140314 FLANGIA FLANGE 0137978 VITE SCREW 69TE10X25 ORING ORING 130031 BOCCHETTONE FITTING MALE 110905 GIRELLA 110011 SPARES_8066_REV_3.xls OUTLET FLANGE GROUP This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 246 43100 PARMA (ITALY)   PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819 This drawing is property of NIRO-SOAVI, which will guard its rights by law terms. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 247 COPERCHIO VALVOLA VALVE COVER 0126615 VITE SCREW 0124711 CODICE NON PRESENTE NOT EXISTING CODE DADO 0124943 ORING ORING 130031S SPARES_8066_REV_3.xls SAFETY VALVE This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 248 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 249 CONNECTION 9532-6119-000 RACCORDO CONNECTION 9532-7214-000 DISTANZIERE SPACER 9513-8002-000 ORING O-RING 9531-4205-595 ORING O-RING 9531-4031-595 VITE SCREW 9536-9210-025 SPARES_8066_REV_3.xls HOMOGENIZING GROUP 1ST STAGE This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 250 43100 PARMA (ITALY) DRAWING 0138024 PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819 This drawing is property of NIRO-SOAVI, which will guard its rights by law terms. This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 251 CLAMP 350903 LIVELLO OLIO OIL LEVEL 170052 RUBINETTO BALL TAP 580012 TAPPO PLUG 260904 CONVOGLIATORE OLIO OIL CONVEIOR 0100155 SPARES_8066_REV_3.xls TRANSMISSION BODY This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 252 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 253 BELT 40SPZ1900X SLITTA MOTORE MOTOR SLIDE 350274 VITE SCREW 69TE12X25 PULEGGIA PULLEY 0121680-001 BUSSOLA BUSHING 0121433 RONDELLA WASHER 0122157 SPARES_8066_REV_3.xls DRIVE END This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 254 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 255 CODICE NON PRESENTE NOT EXISTING CODE CODICE NON PRESENTE NOT EXISTING CODE CODICE NON PRESENTE NOT EXISTING CODE ELETTROVALVOLA ELECTROVALVE 390263 SPARES_8066_REV_3.xls PNEUMATIC PLANT This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 256 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 257 260484 RACCORDO CONNECTION 260490 NIPPLO NIPPLE 261149 RACCORDO CONNECTION 260488 RACCORDO CONNECTION 260489 RACCORDO A T TEE CONNECTION 260474 SPARES_8066_REV_3.xls WATER PLANT This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 258 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 259: Tools And Spare Parts List Supplied With Maintenance Box

    CHIAVE WRENCH 810310 CHIAVE WRENCH 810420 CHIAVE WRENCH 810717 CHIAVE 14 CHIAVE 14 810214 BUSTA PORTA ATTREZZI BAG FOR TOOLS 350467 TOOLS_8066.xls This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...

  • Page 260: Electrical Documents (Diagrams And Lists)

    Technical Specification Issue 1.4.5 Electrical documents (diagrams and lists) This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 261 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 262 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 263 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 264 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 265 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 266 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 267 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 268 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 269 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 270 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 271 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 272 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 273 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 274 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 275 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 276 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 277 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 278 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 279 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 280 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 281 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 282 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 283 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 284 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 285 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 286 TRASDUTTORE con SOGLIA DI MINIMA PRESSIONE IN ALIMENTAZIONE SP-I TRANSDUCER with FEEDING MINIMUM PRESSURE THRESHOLD INGRESSO LIBERO FREE INPUT INGRESSO LIBERO FREE INPUT IO8066_C.xls 1 / 2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 287 ELECTRICAL PROTECTIONS INTERVENTION BASSA PRESSIONE IN ALIMENTAZIONE HL-SPI LOW INLET FEEDING PRESSURE ELETTROVALVOLA INGRESSO ARIA YV-A AIR INLET SOLENOID VALVE IO8066_C.xls 2 / 2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 288 P.Fix. , SP-I, YV-A Cliente: Controllo: NIRO-SOAVI Impianto: ONE7TS N. disegno: 8066AC Creato/modificato: 16/09/99 16.23/09/10/09 9.31 File: 7983AC.lsc Pagina: 1 / 2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 289 P.Fix. , SP-I, YV-A Cliente: Controllo: NIRO-SOAVI Impianto: ONE7TS N. disegno: 8066AC Creato/modificato: 16/09/99 16.23/09/10/09 9.31 File: 7983AC.lsc Pagina: 2 / 2 This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 290 ONE7TS ONE7TS N. disegno: N. disegno: 8066AC 8066AC Creato/modificato: Creato/modificato: 16/09/99 16.23/09/10/09 9.31 16/09/99 16.23/09/10/09 9.31 File: File: 7983AC.lsc 7983AC.lsc Pagina: Pagina: This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 291 ONE7TS ONE7TS N. disegno: N. disegno: 8066AC 8066AC Creato/modificato: Creato/modificato: 16/09/99 16.23/09/10/09 9.31 16/09/99 16.23/09/10/09 9.31 File: File: 7983AC.lsc 7983AC.lsc Pagina: Pagina: This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 292 ONE7TS ONE7TS N. disegno: N. disegno: 8066AC 8066AC Creato/modificato: Creato/modificato: 16/09/99 16.23/09/10/09 9.31 16/09/99 16.23/09/10/09 9.31 File: File: 7983AC.lsc 7983AC.lsc Pagina: Pagina: This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 293 ONE7TS ONE7TS N. disegno: N. disegno: 8066AC 8066AC Creato/modificato: Creato/modificato: 16/09/99 16.23/09/10/09 9.31 16/09/99 16.23/09/10/09 9.31 File: File: 7983AC.lsc 7983AC.lsc Pagina: Pagina: This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited. SPT_C_8066 GEA Niro Soavi...
  • Page 294 • • GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and Process technology. GEA Group is listed in the STOXX® Europe 600 Index.

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