Technogel MIXTRONIC 110 Instructions For Installation, Use And Maintenance Manual
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Technogel MIXTRONIC 110 Instructions For Installation, Use And Maintenance Manual

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  • Page 1 ED 05-08 U.S.A.
  • Page 2 EDITION 05-08 - This manual is the exclusive property of TECHNOGEL spa. Any unauthorized reproduction of part or whole of this document is prohibited.

  • Page 3: Installation And Start-Up

     Introduction Thank you for choosing a Technogel machine. To ensure trouble-free operation of the machine please read this Instruction Manual carefully before making any connections. Keep the manual in a safe place so that it is immediately available when required.
  • Page 4 How to unpacking the machine MIXTRONIC 60 MIXTRONIC 110 GROSS WEIGHT GROSS WEIGHT 618 Lb. 280 KG 760 Lb. 345KG A = 28” 720 mm. A = 28” 720 mm. B = 47” 1200 mm. B = 47” 1200 mm.

  • Page 5: Lifting The Machine

    Lifting the machine MIXTRONIC 60 MIXTRONIC 110 Net weight Net weight = KG. 250 419 Lb. 190 KG 520 mm. 400 mm. 815 mm. 815 mm. C = 1083 mm C = 1083 mm Lift machine with a lift truck, inserting the lift blades at the sides of machine between the front and back wheels.

  • Page 7: Machine Identification

    Max Branch Circuit Fuse 36 A Max Circuit Ampacity 33 A Refrigerant: Type R 404 A Ammount 70,4 oz. Min. Design Pressure: High Side 254 psig Low Side 174 psig MIXTRONIC 60 MODEL MIXTRONIC 110 SERIAL NUMBER 220V - 60Hz VOLTAGE...
  • Page 9 ⇒ Connect the hidro-system with the water inlet and outlet (see above picture point W). For the pressure and consumption data refer to page 11 (MIXTRONIC 60). ⇒ Connect the electric system (see above picture point E). For the power and absorption data refer to page...
  • Page 10 ⇒ Dimensions and different facilities: MIXTRONIC 110 Dimensions and weight: A – larghezza B – profondità C – rubinetto H – altezza Peso a macchina piena 520 mm. 900 mm. 100 mm. 1083 mm. 370 kg. WARNING: For the good functioning, the machine does not have to be anchored to the floor, neither some particular technical precaution are to be taken to limit the vibration transmission.
  • Page 11 4 x 6 N° fili e sezione mm² It is advisable to verify the efficiency of your electricity supply , especially regarding the earth and safety systems. TECHNOGEL spa TAKES NO RESPONSIBILITY FOR ACCIDENTS CAUSED BY IMPROPER INSTALLATION OR FAULTY WIRING.
  • Page 12 If the water pressure is more than 70 Psi. (5 BAR), fit a pressure reducer to the system, to reduce this to 58 Psi. (4 BAR). Average water consumption (when the refrigerating unit is on) is: - MIXTRONIC 60 = 250/320 litres/hour* - 60/70 US Gal./hour* * depending on the temperature of the incoming water MIXTRONIC 110 380/480 litres/hour* - 100/105 US Gal./hour*...

  • Page 13: Safety Warning

    Machine start up - SENSE OF ROTATION CHECK After connecting the machine electrically and hydraulically, and connecting the voltage, carry out the following operations: press the START push button (1) and the control panel (console) will light up. press the ON push button (2) and the mixer (3) will start. The mixer must be turning clockwise.
  • Page 14 Control panel functions Control sector slow speed mixing (the machine neither heats nor cools): ON - starts the motor mixer OFF - stops it The push button buttons operate only when the STOP CYCLE push button has the (led) light on. Start and stop sector heating cycle set: START CYCLE - starts heating cycle STOP CYCLE...
  • Page 15 Control panel functions Example only of heating cycle sector ARROW POINTING UPWARDS (led lights on ) =the machine is heating up ARROW POINTING DOWNWARDS (led lights on) =the machine is cooling down CLOCK (led lights on and flashing) =the machine is on pause after having finished the cycle and is therefore preserving at +4°C.

  • Page 17: Foreseen And Unforeseen Use

    We recommend that in making up the recipe, which is normally done in KGs., prepare it so that the total weight of the elements is equal or less than: MIXTRONIC 60 = 138 Lb. (63 KGs.) MIXTRONIC 110 = 253,5 Lb. (115 KGs.)

  • Page 18: Warning - Important

    Initial start-up of the machine WARNING - IMPORTANT DURING INITIAL START-UP PRESS THE “START” BUTTON AND WAIT AT LEAST 60 MINUTES BEFORE STARTING THE REFRIGERATOR COMPRESSOR. IF THE POWER IS DISCONNECTED FROM THE MACHINE FOR ONE OR MORE DAYS, IT IS NECESSARY TO PRESS THE “START”...
  • Page 20 The TECHNOGEL Technician will perform the start-up together with the User who, following adequate training, will be using the machine. Training...
  • Page 21 Machine start-up: The first time then ⇒ Before every new LOADING PRELIMINARY OPERATIONS, WASHING AND SANITIZATION Before starting the machine it is necessary to wash and sanitize all the parts which come into contact with the product. WASHING AND SANITIZING MUST ALWAYS BE CAREFULLY AND SCRUPULOSLY PERFORMED AT ANY START UP, BEFORE ANY NEW LOADING AND AFTER THE LAST LOADING CYCLE IN ORDER TO COMPLY WITH ALL CURRENT HYGIENE LAWS AND REGULATIONS.

  • Page 22: Heating Cycle

    - Select whether the whole or half the tub is to be heat After programming the machine heating can be started. A USEFUL EXAMPLE: Quantity of mixture to be heat 60 litres (MIXTRONIC 60) - Chosen heating temperature +85°C - Mixture to be emulsified ?

  • Page 23: Cooling Cycle

    ⇒ Cooling cycle If you want to cool the mixture while the machine is heating before reaching the set heating temperature carry out the following steps: I° press the STOP CYCLE push button II° press push button 85°C III° press the CUSTOM push button once (04 will appear on the display) IV°...
  • Page 24 ⇒ Mixture outlet tap The tap is self-cleaning and can be opened by a three-phase movement: a short anti-clockwise turn which unlocks the safety hold extraction of the piston 1 anti-clockwise rotation which allows you to regulate the amount of mixture taken out To close, follow the above mentioned instructions the other way round.

  • Page 25: Cleaning Instruction

    Machine washing DURING THE OPERATIONS FOR WASHING AND SANITIZING THE MACHINE, WEAR THE PROTECTION DEVICES INDICATED: GLASSES AND RUBBER GLOVES. (USE RUBBER GLOVES WHICH COVER THE WHOLE FOREARM) CLEANING INSTRUCTION • 1) Before starting the washing operations make sure the machine is unplugged. •...
  • Page 26  NOTE: Please follow the instructions provided in the section “Cleanout, disassembling and reassembling of parts in contact with the product” when performing this operation 1) Wash all the disassembled parts in hot water (50°C) with detergent (e.g. DIVER SEY – SU891 available in Italy or DIVER SEY –...
  • Page 27 PRELIMINARY OPERATIONS, WASHING AND SANITIZATION Before starting the machine it is necessary to wash and sanitize all the parts which come into contact with the product. WASHING AND SANITIZING MUST ALWAYS BE CAREFULLY AND SCRUPULOSLY PERFORMED AT ANY START UP, BEFORE ANY NEW LOADING AND AFTER THE LAST LOADING CYCLE IN ORDER TO COMPLY WITH ALL CURRENT HYGIENE LAWS AND REGULATIONS.
  • Page 28 Lid with handle of security Pos. N° Codice Nome componente MIXTRONIC 60 Pezzi Switch prossimity CC-16095.6 Support magnets+Magnets MXT-23804.0+CC-23615.0- Cover complete MXT-23803.3 Pos. N° Codice Nome componente MIXTRONIC 110 Pezzi Switch prossimity CC-16095.6 Support magnets+Magnets MXT-23804.0+CC-23615.0- Cover complete MXT-23805.3...

  • Page 29: The Product

    CLEANOUT,DISASSEMBLING AND REASSEMBLING OF PARTS IN CONTACT WITH THE PRODUCT IMPORTANT: Cleanouts and sanitizing are extremely important operations which must be performed carefully and scrupulously at the end of every working cycle in order to guarantee a high quality product that complies with all hygiene laws and regulations.
  • Page 30 Dissassembly of the cover • cleaning the transparent cover To remove the cover follow the instructions below: 1) Open the cover as shown the picture. 2) Then pull as in the picture hinge unlatches. 3) To fasten the cover follow the instructions in the reverse order The cover of the mixing container should be cleaned with hot or cold water mixed with liquid and not powdered detergent.
  • Page 31 Dismantling the Stirrer: MIXTRONIC 60 110 A) To dismantle the protection on stirrer (1) turn anticlockwise and block it. Remove by lifting upwards. B) Remove the white delrin top (2). C) Remove the stirrer (3) by lifting upwards. Clean the interior of stirrer (3) using the cleaning device supplied.
  • Page 32 Dismantling the washing faucet  Cleaning the faucet To remove the washing faucet (Fig.1) follow the instructions given below: Figure 1 Unscrew ring nut “1” from the tank outlet mouth “2” (fig. 2 Figure 2...
  • Page 33 1. Extract the faucet as in figure 3 Figure 3 2. At this point, after dismantling the complete faucet to remove piston “B”, rotate piston “B” anticlockwise, extract from its seat as far as possible and then, press pushbutton 3 (see figure 4) to remove from the body of faucet “C”.

  • Page 34: Cleaning Operations

    After removing the piston from the faucet body, clean using the cleaning device provided. ⇒ CLEANING OPERATIONS Wash all the disassembled parts in hot water (50°C) with detergent (e.g. DIVER SEY – SU891 available in Italy or DIVER SEY – VK3L available in other countries) using a concentration of the product between 5 ÷...
  • Page 35 REASSEMBLY OF PARTS Once the parts have been washed, rinsed and sanitized, the machine is ready to be reassembled. Before starting the reassembly process, sanitize your hands by immersing them into the sanitizing container.  Lubricate all the parts using the food-grade lubricant supplied with the machine kit. Reassemble the parts in the reverse order to the disassembly instructions.

  • Page 36: Noise Level

    Maintenance No regular maintenance is needed for the machine except to replace the tap washers due to wear and tear. Occasionally check, when the machine is new. that there are no green stains under or at the back of the machine (this means that glycol is leaking).

  • Page 37: Troubleshooting

    TROUBLESHOOTING...

  • Page 38: Self-Diagnosis System

    Self-diagnosis system The machine is fitted with a self-diagnosis system: should there be any problem in operation this will be displayed with a 2-figure number. The table below lists the faults covered by the self-diagnosis system to assist in trouble-shooting. THE ALARM CODES ARE DISPLAYED IN THIS DISPLAY Alarm code explanations ...

  • Page 39: Technical Service

    We therefore recommend calling AUTHORISED TECHNICAL SERVICE if repairs are needed. TECHNOGEL spa CANNOT BE HELD LIABLE FOR DAMAGE CAUSED BY TECHNICAL ASSISTANCE CARRIED OUT BY UNAUTHORISED PERSONS. FURTHERMORE TECHNOGEL spa CANNOT BE HELD LIABLE FOR DAMAGE CAUSED BY SPARE PARTS THAT ARE NOT ORIGINAL AND HAVE THEREFORE NOT BEEN TESTED TO BE ASSEMBLED ON A MACHINE OF ITS PRODUCTION.

  • Page 40: Technical Features

    The machine is supplied with the above mentioned values and calibrations carried out in the factory. TECHNOGEL SPA CANNOT BE HELD LIABLE FOR DAMAGE CAUSED TO PERSONS ! DUE TO ALTERING THE ESTABLISHED VALUES OR DUE TO USING FUSES OF THE WRONG...
  • Page 41 The machine is supplied with the above mentioned values and calibrations carried out in the factory. TECHNOGEL SPA CANNOT BE HELD LIABLE FOR DAMAGE CAUSED TO PERSONS ! DUE TO ALTERING THE ESTABLISHED VALUES OR DUE TO USING FUSES OF THE WRONG SIZE...
  • Page 42 Spare parts In the following pages the various groups comprising the machine are described. When ordering spare parts, always quote: - Machine type - Serial number of machine - Voltage of machine (if it is an electrical spare part). - Code number of the piece where indicated, or the corresponding number of the piece and the page number where it is shown.

  • Page 43: Component Name

    Electronic unit with start switch Pos. Code Component Name Keyboard CC-5766.6/10 Box CPU Complete CC-20110.4 Electronic probe Up till 1993 MXT-5997.3/20 Electronic probe since January 1993 MXT-5997.3/31 Pos. Code Component Name Box CPU Complete CC-20110.4 Jumper probe CC-21576.6...
  • Page 44 General electric panel MIXTRONIC 60 110 220V 60 HZ...
  • Page 45 ⇒ Legend MIXTRONIC 60 Name Description Technogel Code Producing Code COMPRESSOR CC-16321.6+CC-16344.6 LC1-D1287+LAD-4RCE CONTACTOR OVERLOAD PROTECTOR CC-16342.6+CC-16353.6 GV2ME16+GVAE11 (COMPRESSOR) COMPRESSOR INTERNAL RESISTANCE FUSE CC-16008.6+CC-16109.6 UK5HES1+FUS.0,5A HOLDER+FUSE CONTACTOR TTA1–TTA2 TELEMECANIQUE 6A + MXT-0027+MXT-0031 LC1KO61087 + LA4KE1B FILTER OVERLOAD PROTECTOR RTA1 CC-16337.6+CC16353.6...
  • Page 46 ⇒ Legend MIXTRONIC 110...
  • Page 47 # Pie. Part name Part number Cover in special plastic MXT-23803.3 Tank complete MXT-5099.4 Self-adhesive keyboard film MXT-5152.0/12 Front silk-screened panel MIXTRONIC 60 MXT-6024.3 Right side panel MXT-5691.0/11 Left side panel MXT-5692.0/11 Rear panel MXT-17877.0/20 Front turning wheel with brake PC-5166.6...
  • Page 48 Tank assembly with panels, cover and wheels: MIXTRONIC 110 Pos. N° Nome componente Codice Pez. Coperchio in lexan 9440 MXT-23805.3 Vasca isolata completa VC-19583.4/01 Pellicola tastiera autoadesiva MXT-8171.0 Pannello anteriore serigrafato MIXTRONIC 110 MXT-8465.3 Pannello laterale destro MXT-8463.0 Pannello laterale sinistro MXT-8462.0 Pannello posteriore MXT-8461.0...
  • Page 49 “ Tap” assembly Pos. Part name Part number Complete tap MXT-6485.4 Tap body MXT-5753.3/11 Tap body MXT-5754.2/11 Return spring ML-6022.6 Thorn 4X18 SPCI-4X18 Stop trigger MXT-6190.3 OR gasket 4118 GU-18231.6 Tap opening piston MXT-5749.3/10 OR gasket 2125 GU-18239.6 OR gasket 3106 GU-18233.6 OR gasket 4100 GU-18232.6...
  • Page 50 Agitator assembly MIXTRONIC 60 Pos. Part name Part number Agitator motor:- 220 V/60 Hz MO-16241.6 Complete coupling IG-5493.4 Sleeve (7) blocking ring nut MXT-5876.0 Aluminium motor support MXT-5258.0/31 Agitator dragging shaft MXT-5775.3/11 OR gasket GU-18234.6 Sleeve complete with bushings MXT-6099.3/10 Lower bronze bushing CS-5496.0/20...
  • Page 51 MIXTRONIC 110 Agitator assembly N° Nome componente Codice Motore agitatore: - V.220 60HZ MO-16241.6 Giunto completo IG-5493.4 Ghiera blocca canotto (7) MXT-5876.0 Supporto motore in alluminio MXT-5258.0/30 Albero trascina agitatore MXT-8454.3 Guarnizione OR AV-00070 Canotto completo di boccole MXT-8453.3 Boccola in bronzo inferiore CS-8335.6 Boccola in bronzo superiore CS-5496.0/20...
  • Page 52 Glycol installation with electric boiler MIXTRONIC 60 Pos. Part name Part number Heating boiler MXT-5839.3/30 Safety valve MX-0025/2 Glycol pilot light TR-11162.6 Resistor 6 kW MX-0034/S Glycol pump complete with connectors 230V-60HZ MXT-22700.4 Tube from boiler to pump MXT-6034.6 Tube from boiler to distribution block 3/8” – 3/8”...
  • Page 53 Glycol installation with electric boiler MIXTRONIC 110 N° Nome componente Codice Caldaia riscaldamento MXT-8333.3 Valvola di sicurezza MX-0025/2 Spia del glicole TR-11162.6 Resistenza elettrica da 6kW MX-0034/S Resistenza elettrica da 4kW TR-6863.6/10 Pompa glicole completa di raccordi e isolamento 220V. 60HZ PO-8178.6/20-6 Tubo da caldaia a pompa MXT-6034.6...
  • Page 54 Refrigerating installation MIXTRONIC 60 (water cooling) Pos. Part name Part number Refrigerating compressor: - 220/380 V 60 Hz CP-19014.4 Water condenser CD-8399.6/10 Gas warning light CD-16612.6 Gas filter CD-14764.6 Gas solenoid valve without coil VV-15723.6 - electric coil only 24V 50/60 Hz VV-15724.6...
  • Page 55 Refrigerating installation MIXTRONIC 110 (water cooling) N° Nome componente Codice Compressore frigorifero: CP-19685.4 - V 220 / 380 / 3 / 60HZ ( DAL 2 SETTEMBRE 2004 ) CP-0006 - V 220 / 380 / 3 / 60HZ ( FINO AL 1° SETTEMBRE 2004 ) Condensatore ad acqua CD-17851.6 Filtro del gas...
  • Page 66 Pag.41 Spare parts - Electronic assembly with START switch Pag.42 - General electric panels MIXTRONIC 60110 220V Pag.43-44 - Tank assembly with panels, cover and wheels MIXTRONIC 60-110 Pag.45 - Tap assembly Pag.46 - Agitator assembly MIXTRONIC 60-110 Pag.47 - Glycol installation assembly MIXTRONIC 60-110 Pag.48...

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