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Technogel MIXGEL 30 Instructions For Installation, Use And Maintenance Manual

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  • Page 1 Ed 04/08...
  • Page 2 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc EDITION 07-06 – This manual is the exclusive property of TECHNOGEL spa. Any unauthorized reproduction of part or w hole of this document is pro hibited...
  • Page 3 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...

  • Page 4: Installation And First Start-Up

    The descriptions and illustrations in this manual are not to be taken as bin ding; TECHNOGEL spa, therefore, reserves the right, at any time and w ithout prior w arning, to make changes to parts of the machine if they should they be considered necessary for any reason, w hether it be for production or commercial purposes.

  • Page 5: How To Unpack The Machine

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc How to unpack the machine GROSS WEIGHT MIXGEL 30 = 390 kg mm. 730 1030 1730 MIXGEL 50 = 444 kg mm. 730 1100 1730 ATTENTION : OWING TO ITS TALL, NARROW SHAPE, THE MACHINE MAY BE UNSTABLE DURING HOISTING.

  • Page 6: Hoisting The Machine

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Hoisting the machine NET WEIGHT MIXGEL 30 = 290 kg mm. 490 1350 MIXGEL 50 = 339 kg mm. 490 1435 CAUTION: OWING TO ITS TALL, NARROW SHAPE, THE MACHINE MAY BE UNSTABLE DURING HOISTING. Lift the machine using a fork lift truck, inserting the forks from the side, betw een the front and rear w heels.

  • Page 7: Machine Identification

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Machine identification Every machine is given a plate bearing:  machine type  electrical power  serial number  gas type and quantity  voltage and hertz ratings This plate is located at the back of the machine. Below is the serial plate for this machine. When ordering spare parts and requesting technical assistance, alw ays quote the information given on the serial plate: MACHINE TYPE...
  • Page 8 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc People authorized only: ELECTRICIAN PLUMBER...
  • Page 9  Connect the hidro-system w ith the w ater inlet and outlet (see diagram above point W). For the pressure and consumption data please see page 11 (MIXGEL 30).  Connect the electric system (see diagram above point E). For the pow er and absorption data...
  • Page 10 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Dimensions and different facilities : Dimensions and w eight: A – w idth B – depth H – height Weight 490 mm. 740 mm. 200 mm. 1435 mm. 339 Kg. WARNING: The machine does not have to be anchored to the floor to ensure satisfactory operation. No particular technical precautions need be taken to limit transmission of vibrations.

  • Page 11: Electric Installation

    4 x 6 mm². 5 x 4 mm². It is advisable to check the efficiency of your electricity supply , especially the earth and safety systems. TECHNOGEL spa CANNOT ASSUME ANY RESPONSIBILITY FOR ACCIDENTS CAUSED BY IMPROPER INSTALLATION OR FAULTY WIRING...

  • Page 12: Water Connection

    If the w ater pressure is more than 5 bar, fit a pressure reducer to the system, to reduce this to 4 bar. Average w ater consumption (w hen the refrigerating unit is on) is:  MIXGEL 30 = 150/180 litres/hours * ...
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  • Page 17 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc ACCEPTABLE AND UNACCEPTABLE USAGE All pasteuriser /mixer machines in TECHNOGEL' s MIXGEL series have been designed exclusively for mixing ice-cream. Use of these machines for any products other than those intended is entirely at the Customer's own risk.  Machine operation conditions Here below are the minimum and maximum doses of mixture that the different machines are able to process;...
  • Page 18 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...

  • Page 19: Safety Warning

    - hose piping, etc., as these can damage the machine and may injure the operator. Never insert scrapers or knives between the bars in the exit while the ice-cream is flowing out. TECHNOGEL CANNOT BE HELD LIABLE FOR DAMAGE AS A RESULT OF TAMPERING WITH THE MACHINE SAFETY DEVICES.
  • Page 20 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 21 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc The explanation of the machine functions, preliminary checking and controls should be carried out by TECHNOGEL’s Technician together with the Operator who will be using the machine after appropriate training has been given.
  • Page 22 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 23 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Console control functions – “Pasteurizing” MIX section  How to set the pasteurization temperature After connecting the keyboard to the pow er supply by pressing pushbutton (IG), set the pasteurization temperature indicated ondisplay (2) w hile holding dow n key (1). To increase the value, press pushbutton (4), to decrease it, press (3).
  • Page 24 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Console control functions GEL – batch freezing  Instructions for setting the texture of the ice-cream: The number (expressed as a percentage) w hich appears on the display (2), indicates the force exerted by the turbine in mixing the ice-cream and can vary from 0% (mixer turbine motor stopped) to 60% (motor in operation w ith liquid mixture) to...
  • Page 25 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc – GEL batch freezing section Control console functions  Operation of batch freezing keys Batch freezing control keyboard: STOP key : w hen the console is connected to the pow er supply this key automatically lights up. Press this key to stop the machine at any time. ICE-CREAM key : press to produce ice-cream.
  • Page 26 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Console control functions “ITA” Mode (  Standard most commonly-used Mode) When you press the ICE-CREAM key the dasher turbine w ill rotate at low speed. How to insert “ITA” Mode : Press key 4 for four seconds and display 2 w ill give “...

  • Page 27: Checking The Direction Of Rotation

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Checking and control before starting production  Checking efficient operation of safety device on pasteurizer lid (CV) Connect console to the pow er supply w ith sw itch (IG) – Press stirring key The stirrer (A) must stop - Lift the lid (CV). When the lid is closed, the stirrer starts up again ...
  • Page 28 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc START-UP must be carried out by a TECHNOGEL technician together with the operator who will be working on the machine after the appropriate training has been completed.
  • Page 29 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...

  • Page 30: Machine Start-Up

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Machine start-up: the first time then  Pasteurization Connect the console to the pow er supply using the START (IG) key; this w ill light up. Check that the sw itch (RM) is off (turned to the left/ conduit closed) and that the handle (MF) of flange (F) is tightly closed.
  • Page 31 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Freezing When the pasteurization alarm sounds to w arn that the dosage has been pasteurized, press the pasteurization key to stop the alarm and immediately af ter press stirring only. Check that the hardness setting is as desired (e.g.
  • Page 32 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
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  • Page 34: Washing The Machine

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Washing the machine DURING THE OPERATIONS FOR WASHING AND SANITIZING THE MACHINE, WEAR THE PROTECTION DEVICES INDICATED: GLASSES AND RUBBER GLOVES. (USE RUBBER GLOVES WHICH COVER THE WHOLE FOREARM)  1) Before starting the washing operations make sure the machine is unplugged. ...
  • Page 35 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Washing the machine  Rinsing CAUTION!! After the last pasteurization, pour at least 6 NEVER USE THE “ICE-CREAM” litres of w ater into the tank and press the KEY FOR WASHING PURPOSES pushbutton for stirring only. This w ill ensure no crust forms on the w alls and w ill cool the tank at the same time.
  • Page 36 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Dismantling the pasteurizer stirrer (A) and lid (C) Extract the stirrer (A) from the pasteurizer by pulling it from the bottom upw ards. The stirrer consists of four separate parts: - protection cap (1) - stirrer body (2) - scraper blades (3) Dismantle and clean using the device supplied w ith the machine.
  • Page 37 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Cleaning the lid and control console  Cleaning the transparent lid The lid of the pasteurization tank should be w ashed w ith hot or cold w ater together w ith liquid, not pow der detergent. Kitchen detergent in pow der form could scratch it. When removing stubborn crusts, do not use brushes or abrasive metal pads .
  • Page 38 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 39 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 40 At the start of each new season, if necessary, replace all the w ashers. See below for the Order Code. Pos. N° pcs Name of Component Order Code Per turbina MIXGEL 30 turbine washer GU-3903.0 Scraper blade* ME-11171,0 Turbine centre block* ME-11172.0 ……………..
  • Page 41 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Maintenance: MIXGEL 50  For the operator Each time the machine is w ashed, all accessible w ashers should be greased w ith vaseline to make assembly and operation easier. Carry out maintenance every w eek by extracting the draw er (P) located on the left hand side of the machine to make sure there are no leakages from the turbine w asher.

  • Page 42: Noise Level

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Noise level The noise level when the machine is in operation is less than 70 dB (A) at a distance of 1 metre from the machine.............. ECOLOGY WARNING "This machine contains substances that could damage the ozone layer; when it has outlived its useful life, it must be handed over to the appropriate refuse disposal centres Please ask the local authorities in your town or city for information regarding this specialized refuse collection service."...
  • Page 43 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc WARNING: The operator must only carry out work on the machine where the symbol indicates that no danger is involved. In all other cases, work must be carried out exclusively by a qualified Authorized Technician.
  • Page 44 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Possible problems with causes and remedial action The operator may only carry out work on the machine without any risk of danger when the symbol below indicates this. In all other cases, w ork must be carried out exclusively by an Authorized Technician. ...
  • Page 45 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc PROBLEM CAUSE REMEDY The stirrer motor stops during Excessively thick texture of the ice- Reset using the reset buttons on the back of the freezing process. cream has caused the motor the machine ( pos. TM1). protection device to activate. The turbine stops during the The belts transmitting movement to Tighten the belts using screw pos.
  • Page 46 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 47 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Section reserved for Authorized Service Technician...

  • Page 48: Technical Features

    -27.4° F = 12 Psi The machine is supplied with the above values and calibrations performed in the factory. TECHNOGEL spa WILL NOT BE HELD LIABLE FOR DAMAGE TO OBJECTS AND PERSONS CAUSED BY ALTERING THE PRE-ESTABLISHED VALUES OR BY USING FUSES WITH...
  • Page 49 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc water cooling refrigerant plant unit Pos. Name Code Refrigerator compressor: - V.220-240/380-415 50 HZ. CP-6576.6/20 - V.220/380 60 HZ. MC-0108/6 - V.200 50/60 HZ MC-0108/2B Condenser type: concentric tubes CD-8398.6/20 Gas filter CD-5623.6 Gas pilot light M2-0049 Solenoid valve without coil VV-5614.6 - V.24/50-60 HZ electric coil only VV-5616.6...
  • Page 50 -27.4° F = 12 Psi The machine is supplied with the above values and calibrations performed in the factory. TECHNOGEL spa WILL NOT BE HELD LIABLE FOR DAMAGE TO OBJECTS AND PERSONS CAUSED BY ALTERING THE PRE-ESTABLISHED VALUES OR BY USING FUSES WITH...
  • Page 51 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 52 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc water cooling refrigerant plant unit Pos. Name Code Refrigerator compressor: - V.220-240/380-415 50 HZ. CP-15750.6 - V.220/380 60 HZ. CP-16872.6 - V.200 50/60 HZ ME1-0125/2B Condenser type: concentric tubes CD-11126.6 Gas filter CD-5623.6 Gas pilot light M2-0049 Solenoid valve without coil VV-5614.6 - V.24/50-60 HZ electric coil only VV-5616.6...
  • Page 53 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 54 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Electric System...
  • Page 55 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Electric system: low tension...
  • Page 56 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Electric system: Activator...
  • Page 57 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Electric system: high tension...
  • Page 58 Forward the request to the Authorized retailer Authorized retailer Factory: TECHNOGEL SHALL NOT BE HELD RESPONSIBLE FOR ANY DAMAGE OR FAULTS IN OPERATION ARISING FROM THE USE OF NON-ORIGINAL SPARE PARTS, i.e. PARTS NOT APPROVED FOR ASSEMBLY ON MACHINERY MANUFACTURED BY THE COMPANY.
  • Page 59 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 60 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Turbine group: Pos. N° N° pieces Part name Code Turbine complete with all particulars ME-11185.4/10 Turbine casing (without particulars) ME-11175.2 Ratchet ME-3912.0/10 Turbine centring sliding block ME-11172.0 Scraper blades ME-11171.0 Turbine sealing gasket GU-3903.0 * When scraper blades (4) are replaced, the turbine centering blocks (3) must also be replaced. ...
  • Page 61 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc Consolle group N° Name of component Code Code MIXGEL 30 MIXGEL 50 Complete electronic card vers. 220V/60HZ ETL CC-23102.4 CC-23108.4 Complete electronic card vers. 200V/50-60HZ CC-23104.4 CC-23110.4 Complete electronic card vers. 380V/60HZ CC-23105.4 CC-23111.4 Complete electronic card vers. 400V/60HZ CC-23106.4...
  • Page 62 ME-8966.0/01 Lever knob MS-0347.6 Lever Complete ME-8968.3/02 Lever Mob. ME-8965.0 Cam block cap ME-8970.0/10 Leve Perno ME-8964.0/01 Ice-cream seal cap ME-18488.0/10 Cap seal gasket GU-18746.6 NB: The parts quoted and depicted above are identical for MIXGEL 30 – MIXGEL 50...
  • Page 63 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Turbine draft support unit N° N° Name MIXGEL 30 MIXGEL 50 Pos. Pez. Code Code Complete support ME-0237.4 ME-7137.4 Shaft support ME-4361.2 ME1-4440.2 Bearing support CS-6610.6 CS-6610.6 Aluminium body support ME-4379.0 ME-4379.0 Pulley support M2-4888.0 M2-4888.0 Pulley wedge PU-6599.6...
  • Page 64 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  "Wash tap" unit Pos: Name Code Mouth washing ME-8693.0 Compass tube washing PMT-6894.0 Metal ring with Tube Guides ME-7377.2/20 Flexible for Shower ½ "X 2 MT ME-0084/2 Cover Lever Tap ME-7370.0 Lever Tap ME-8183.0 Complete Compass Tap ME-7218.3/01 Washer Breech M50E ME-2159.0 Metal ring Breech M50E...

  • Page 65: Housing Unit

    C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Housing unit Pos. Name of component MIXGEL 30 MIXGEL 50 N° Code Code Machine cover PMT-17976.2/10 PMT-18017.2/10 Rear panel ME-8203.2 ME-8204.2 Right side panel ME-8415.0 ME-8417.0 Left side panel ME-8416.2 ME-8418.2 Front panel PMT-18346.3 PMT-18627.3 Ice-cream output chute ME-21288.2...
  • Page 66 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Heating tank unit with glycol circuit Pos. Name of component MIXGEL 30 MIXGEL 50 N° Code Code Macrolon cover PMT-18035.3/10 PMT-18035.3/10 Hinge PMT-18034.3/10 PMT-18034.3/10 Complete tank VC-18066.4 VC-18066.4 Piano Distanziatore PMT-18018.2/02 PMT-18018.2/02 Hose from tank to pump PMT-7034.4 PMT-7034.4...
  • Page 67 PM-066 Transmission belt RO-0003 Driven pulley PMT-6824.0/20 Driving pulley PMT-6823.0 Geared motor RV-5968.6/10 Slab motion reducing PMT-6826.0/21 Dice M8 SX UNI 5588 inox DAI-0003/S N.B. The pieces show n above are the same for both MIXGEL 30 and MIXGEL 50.
  • Page 68 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Pasteuriser tap unit Pos. Name Code PMT-6866.6 Throttle tap gasket PMT-6865.6 Throttle tap core Lower throttle half tap PMT-6821.2 CC-24801.6 Activator N.B. The pieces show n above are the same for both MIXGEL 30 and MIXGEL 50.
  • Page 69 Refrigerator compressor contactor type LC1 D12 6B7 CC-16321.6 CC-16321.6 Motor brake contactor type LC1 D18 6B7 CC-16322.6 CC-16322.6 Thermal motor protection unit Ist speed: MIXGEL 30 9 -13A LRD-16 CC-16331.6 MIXGEL 50 12-18A LRD-21 CC-16332.6 Thermal motor protection unit 2nd speed: MIXGEL 30 12 -18A LRD-21 CC-16332.6...
  • Page 70 Thermal motor protection 1st speed: MIXGEL 30 4-6A LRD-10 CC-16328.6 MIXGEL 50 8-10° LRD-14 CC-16330.6 Thermal motor protection 2nd speed: MIXGEL 30 8-10A LRD-14 CC-16330.6 MIXGEL 50 12-18A LRD-21 CC-16332.6 Compressor thermal motor protection: MIXGEL 30 4-6A LRD-10 CC-16328.6 MIXGEL 50 5-8°...
  • Page 71 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc  Gasket Flange Unit Macchina Periodo di Fabbricazione Codice Mixgel 30 dal 1993 al 06 / 2003 PM-081/10 Mixgel 50 dal 1993 al 06 / 2003 PM-082/10 Macchina Periodo di Fabbricazione Codice Mixgel 30 dal 07 / 2003 PMT-20047.4/10...
  • Page 72 C:\Users\jamie\AppData\Local\Temp\notes97E53A\~3769474.doc...
  • Page 73 Housing unit MIXGEL 30 and MIXGEL 50  Heating tank unit w ith glycol circuit  Pasteuriser stirrer unit  Pasteuriser tap unit Electrical box MIXGEL 30 and 50 V.200 – V.220   Electrical box MIXGEL 30 and 50 V.400  Kit Gasket Flange Unit...

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Mixgel 50

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