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Manuals
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Hurco Manuals
Industrial Equipment
VTXU
Maintenance and safety manual
Hurco VTXU Maintenance And Safety Manual
Machining center
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
II - Maintenance and Safety Manual
Table of Contents
Maintenance Checklist
Using this Manual
Machine Components
Overview
Frame
Enclosure
Figure 1-1. Full Chip and Coolant Enclosure-VTXU
Figure 1-2. Full Chip and Coolant Enclosure-VTXZ
Spindle and Drive System
Figure 1-3. Example of Belt-Driven Spindle and Drive
Axes Motion System
Table 1-10. Rapid Traverse Rates, Metric
Table 1-11. Rapid Traverse Rates, English
Machine Electrical Cabinet
Figure 1-4. Communication Port Assembly
Figure 1-5. Male 9-Pin D-Type Connector
Table 1-12. Communication Ports
Table 1-13. RS-232C Signals Available at Serial Port
Control Systems
Operator Control Console
Figure 1-6. Dual-Screen Control Console
Flood Coolant and Washdown System
Table 1-14. Coolant Capacity and Pump Rating, Metric
Table 1-15. Coolant Capacity and Pump Rating, English
Pneumatic System
Trunion Table
Table 1-16. Trunion Table Maximum Allowable Workpiece Weight, Metric
Table 1-17. Trunion Table Maximum Allowable Workpiece Weight, English
Automatic Tool Changer
Table 1-18. ATC Tool Specifications, Metric
Table 1-19. ATC Tool Specifications, English
Operation Requirements
Machine Installation
Initial Test and Examination
Safety Circuits
Safe Operation
Noise Levels
Table 2-1. Maximum Noise Levels
Machine Maintenance
Daily Operational Checks
Daily: Perform Operational Checks
Floppy Disk Drive and Diskettes
Heat Exchanger
Exterior Wiring
Lubrication
Daily: Check and Maintain All Lubricant Levels
Autolube System
Figure 3-1. Autolube Pump and Tank Assembly
Monthly: Add a Rust Preventative to the Autolube System
Monthly: Manually Activate the Autolube System
Every 3 Months: (or after 500 Hours of Operation) Check the ATC Oil Level
Automatic Tool Changer
Table 3-1. Lubrication
Daily: Clean the Tool Lock Pins and Tool Gripper Fingers
Weekly: (or after 40 Hours of Operation) Check the Condition of Tools
Spindle
Spindle Chiller
Daily: Lubricate the Non-Motorized Spindle Taper
Air Filter
Ambient Temperature
Table 3-2. Differential Temperature Cooling Process
Figure 3-2. HWK Spindle Chiller Control Panel
Figure 3-3. HWT Spindle Chiller Control Panel
Figure 3-4. Filter, Regulator, and Lubricator Unit
Pneumatic System
Daily: Check the FRL Unit Air Pressure
Weekly: Check the Auto Moisture Drain on FRL
Flood Coolant and Washdown System
Daily: (or Every 8 Hours) Check the Coolant Level Every Day
Weekly: (or after 40-50 Hours of Operation) Clean the Coolant Filters
Chip Conveyor
Tank, if Equipped
Limit Switches and Dogs
Machine Electrical Ground
Machine Level
Dog Fasteners
Enclosure Windows
Trunion Table
Daily: Inspect the Enclosure Windows
Daily: (or after 8 Hours of Operation) Check the Rotary-Axis Oil Level
Daily: (or after 8 Hours of Operation) Check the Tilt-Axis Oil
Machine Warm-Up
Spindle Run-In or Cycle Procedure
Monthly: Perform a Spindle Run-In
Troubleshooting
Table 3-5. Troubleshooting: Missing or Faulty Connections
Table 3-6. Troubleshooting: Power Fluctuation
Table 3-7. Troubleshooting: Coolant System
Table 3-10. Troubleshooting: Machine Chatter
Table 3-11. Troubleshooting: Errors in Dimensions
Table 3-12. Troubleshooting: Environmental Factors
Ordering Replacement Parts
Record of Changes
Index
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II - Maintenance and Safety Manual
2
Machine Components
3
Overview
4
Machine Installation
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M
S
AINTENANCE AND
AFETY
M
ANUAL
for VTX Series
Machining Centers
704-0211-215
December 2010
Revision A
Table of
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Table of Contents
Troubleshooting
Troubleshooting
82
Table 3-5. Troubleshooting: Missing or Faulty Connections
85
Table 3-7. Troubleshooting: Coolant System
86
Table 3-10. Troubleshooting: Machine Chatter
88
Table 3-12. Troubleshooting: Environmental Factors
89
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