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FLEXmax60
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OutBack Power FLEXmax60 Manual
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Contents
Table of Contents
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Table of Contents
Important Safety Instructions
Symbols Used
Audience
Definitions
Personal Safety
General Safety
Equipment Safety
Table of Contents
Introduction
Overview
Figure 1 Components
Tools Required
Preliminary
Summary List of Instructions
Figure 2 Charge Controller "At Rest
Flexmax Charge Controller Disassembly
Removing the Flexmax 80 Fan Cable
Figure 3 Removing Fan Cover
Removing Chassis Screws
Removing the Heat Sink
Removing the FET Bar
Figure 11 Freeing the FET from the Insulator
Separating the Heat Sink from the Power Board
Figure 15 Heat Sink Removal
Figure 17 Cable Removal
Fan and Button Board
Replacing the Flexmax 60 Fan
Removing the Fan
Replacing the Fan
Fan Test Procedures
Replacing the Button Board
Figure 24 Exposing the Button Board Mounting Peg
Figure 26 Deforming the Push-Nut
Figure 29 Inserting the New Button Board
Control Board and Power Board
Removing the Control Board
Replacing the Control Board or Power Board
Figure 37 Fets and Sil-Pad Insulator on Heat Sink
Reassembly
Reseating the Control or Power Board
Reconnecting the Heat Sink to the Power Board
Figure 43 Aligning Fets and Installing the FET Bar
Reconnecting the Heat Sink to the Chassis
Reinstalling Flexmax 80 Fan Plug
System Functional Test
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Board Replacement Inst ruct ions for
FLEXmax Charge Cont rollers
Including Cont rol Board, But t on Board,
Power Board, and FLEXmax 60 Fan
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