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Manuals
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Club Car Manuals
Golf Cars
CARRYALL 6 2000
Maintenance and service manual
Club Car CARRYALL 6 2000 Maintenance And Service Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Section 1 - Safety
General Warning
Section 2 - Vehicle Specifications
General Information
Vehicle Capacities
Section 3 - General Information
Model Identification
Pre-Operation Checklist
Performance Inspection
Controls and Indicators
Key Switch
Forward/Reverse Control
Accelerator Pedal
Brake Pedal
Park Brake Pedal
Neutral Lockout
Choke
Oil Light
Fuel/Hour Gauge
Battery Warning Light
Driving Instructions
Starting the Vehicle
Stopping the Vehicle
Parking and Leaving the Vehicle
Bed Latch
Loading and Unloading
Towing with the Vehicle
Transporting on a Trailer
Storage - Gasoline Vehicle
Return Stored Vehicle to Service
Storage - Electric Vehicle
Return Stored Vehicle to Service
Cleaning the Vehicle
Seat
Front Body Repair
Stress Lines or Streaks
Minor Impact Damage/Deformations
Minor Scratches and Surface Blemishes
Small Scratches that Cannot be Buffed out
Gouges, Punctures, Tears, Large Scratches, and Abrasions
Front Body
Front Body Removal
Front Body Installation
Tilt Bed - Turf 1, 2, Carryall 1, 2 and 2 Plus
Tilt Bed Removal
Tilt Bed Installation
Flat Bed - Turf 6 and Carryall 6
Flat Bed Removal
Flat Bed Installation
Flat Bed Trim - Turf 6 and Carryall 6
Flat Bed Trim Removal
Flat Bed Trim Installation
Access Door - Turf 6 and Carryall 6
Access Door Removal
Access Door Installation
Side Door - Turf 6 and Carryall 6
Side Door Removal
Side Door Installation
Rear Fender
Rear Fender Removal
Rear Fender Installation
Trailer Hitch - (Optional on some Models)
Trailer Hitch Removal
Trailer Hitch Installation
Tailskirt
Tailskirt Removal
Tailskirt Installation
Floor Mat
Front Floor Mat Removal
Front Floor Mat Installation
Rear Floor Mat Removal - Turf 6 and Carryall 6 Only
Rear Floor Mat Installation - Turf 6 and Carryall 6 Only
Bumper
Bumper Removal
Section 5 - Accelerator and Brake Pedal Group
Pedal Group Adjustment
Pedal Group Disassembly and Assembly
Brake Pedal Removal
Brake Pedal Installation
Park Brake Removal
Park Brake Installation
Accelerator Pedal Removal
Accelerator Pedal Installation
Accelerator Pedal Removal
Accelerator Pedal Installation
Section 6 - Wheel Brake Assemblies
General Information
Brake Shoe Removal
Brake Assembly Cleaning (Self-Adjusting Brakes)
Brake Shoe Installation (Self-Adjusting Brakes)
Brake Adjustment (Self-Adjusting Brakes)
Brake Assembly Cleaning (Manually Adjusted Brakes)
Brake Shoe Installation (Manually Adjusted Brakes)
Rear Brake Cable Adjustment (Manually Adjusted Brakes)
Front Brake Cable Adjustment (Manually Adjusted Brakes)
Brake Cluster Removal and Installation
Rear Brake Cluster Removal
Rear Brake Cluster Installation
Front Brake Cluster Removal
Front Brake Cluster Installation
Front Brake Cables
Removal
Installation
Rear Brake Cables
Removal
Installation
General Information
Steering Wheel
Steering Wheel Removal
Steering Wheel Installation
Steering Column
Steering Column Removal
Steering Column Disassembly
Steering Column Assembly
Steering Column Installation
Steering Adjustment
Rack and Pinion
Rack and Pinion Removal
Rack and Pinion Disassembly
Rack and Pinion Assembly
Rack and Pinion Installation
Tie Rod and Drag Link
Tie Rod and Drag Link Removal
Tie Rod and Drag Link Installation
Front Suspension
Lubrication
Wheel Alignment
Front Suspension Components
Leaf Spring Removal
Leaf Spring Installation
Kingpin and Steering Spindle Removal
Kingpin and Steering Spindle Installation
Delta A-Plate Removal
Delta A-Plate Installation
Shock Absorber Removal
Shock Absorber Installation
Front Wheel Bearings and Hubs
Check Front Wheel Free Play
Front Wheel Bearings and Hub Removal
Front Wheel Bearings and Hub Installation
Section 8 - Wheels and Tires
General Information
Wheels
Wheel Removal
Wheel Installation
Tires
Tire Removal
Tire Repair
Tire Installation
Section 9 - Rear Suspension
General Information
Shock Absorbers
Inspecting and Removing Shock Absorbers
Installing Shock Absorbers
Multi-Leaf Springs
Removing the Multi-Leaf Springs
Installing the Multi-Leaf Springs
Snubber
Snubber Removal
Snubber Installation
Stabilizer Bar
Stabilizer Bar Removal
Stabilizer Bar Installation
Jounce Bumpers
Removal
Installation
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General Information
2
Model Identification
3
Key Switch
4
Accelerator Pedal
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2000
MAINTENANCE
S E R V I C E
MANUAL
TURF 1, TURF 2, TURF 6,
CARRYALL 1, CARRYALL 2,
CARRYALL 2 PLUS AND
CARRYALL 6 VEHICLES
MANUAL NUMBER 102067502
EDITION CODE 0500C0312B
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