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Cascade 38H Original Instructions Manual

Swing frame paper roll clamps
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I
NSTALLATION INSTRUCTIONS
and PERIODIC MAINTENANCE
H-Series
Swing Frame Paper
Roll Clamps
Original Instructions
Number 6095756-R2 EN
cascade
corporation
Cascade is a Registered Trademark of Cascade Corporation

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Summary of Contents for Cascade 38H

  • Page 1 NSTALLATION INSTRUCTIONS and PERIODIC MAINTENANCE H-Series Swing Frame Paper Roll Clamps Original Instructions Number 6095756-R2 EN cascade  corporation Cascade is a Registered Trademark of Cascade Corporation...

  • Page 2: Table Of Contents

    Periodic Maintenance Nameplate Icons INTRODUCTION This manual provides installation instructions and periodic maintenance requirements for the Cascade H-Series Swing Frame Paper Roll Clamps. In any communication about the attachment refer to the product catalog and serial numbers stamped on the nameplate.

  • Page 3: Special Definitions

    H-Series Swing Frame Paper Roll Clamps will require one CAUTION: Rotate function supply circuit back pressure of the hydraulic arrangements shown. Refer to Cascade exceeding 35 bar and a maximum flow rate of 54 L/min. Hose and Cable Reel Selection Guide, Part No. 212199, can result in excessive oil heating, reduced attachment to select the correct hose reel for the mast and truck.

  • Page 4: Truck Requirements

    4 L/min. 7.5 L/min. 12 L/min. ➀ Cascade H-Series Swing Frame Paper Roll Clamps are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil. Spec. MIL-0-5606 or MIL-0-2104B. Use of synthetic or aqueous base hydraulic fluid is not recommended. If fire resistant hydraulic fluid is required, special seals must be used.

  • Page 5: Swing Control Valve Installation

    Follow the steps shown to install a Swing Frame Paper Roll Clamp. Read and understand all WARNING statements. If you don't understand a procedure, ask your supervisor or call the nearest Cascade Service Department for Control Valve Group assistance. With Low...
  • Page 6 INSTALLATION Swing Control Valve Installation Mark the mounting location on the truck cowl. Tack-weld subplate to truck cowl Grind and clean the area in preparation for welding. Tack-weld the subplate to the cowl and mount the valve to the subplate with the capscrews supplied in the kit.
  • Page 7 INSTALLATION Installation with RH 2-Port and LH 4-Port Hose Reels (Continued) LH 4-Port Clamp Function – Measure and assemble two Hose Reel hoses (user-supplied) to run from the truck valve ports to the LH 4-port hose reel 1 and 2 ports. Install hoses.
  • Page 8 INSTALLATION Swing Control Valve Installation Installation with RH and LH 2-Port Hose RH 2-Port Hose Reel Reels and Internal Hose Reeving Rotate Function – Measure and assemble two hoses (user-supplied) to run from the control valve C1 and C4 ports to the RH hose reel. Install hoses.
  • Page 9 INSTALLATION Locate the auxiliary valve lever that operates the hydraulic hoses connected to the solenoid control valve P and T ports. Install a new knob with pushbutton, or shrink-wrap low profile switch onto the control lever. IMPORTANT: Lever should control the ROTATE function per ANSI (ISO) standard.

  • Page 10: Attachment Installation

    INSTALLATION Attachment Installation Attach overhead hoist WARNING: Verify that the overhead Remove banding, set the attachment upright on hoist and chains or straps are rated for pallet. the weight of the attachment. Refer to nameplate for attachment weight. If equipped, remove bolt-on lower mounting hooks.
  • Page 11 INSTALLATION Prepare hoses CAUTION: Rotate function supply circuit back pressure exceeding 35 bar and a maximum flow rate of 54 L/min. Position truck carriage behind the attachment. can result in excessive oil heating, reduced attachment performance and shortened hydraulic system life. Determine hose lengths required.
  • Page 12 Remove rubber vent cover RC0139.eps If necessary, fill gearbox with Cascade Gear Lube 656300 or equivaent SAE 90 wt. gear lube (AGMA 'mild' 6EP Gear Oil). Mount attachment on truck carriage Center truck behind attachment.
  • Page 13 INSTALLATION Install and engage lower hooks QUICK-CHANGE TYPE BOLT-ON TYPE Inspect hooks for excessive clearance. Lower Reverse guides to Lower Carriage change clearance. Carriage Refer to step 2. Install hooks, ® tap light into position Slide hook up to engage bar, install pin in locked position 5 mm...
  • Page 14 INSTALLATION Attachment Installation Install stop block kit • Preheat each stop block and carriage bar weld area to 180° C. • Use AWS E-7018 low hydrogen rod and weld a RH Upper 6 mm fillet full length on three side of each stop Mounting Hook block.
  • Page 15 INSTALLATION Electronic Rotational Control (ERC) Stop Adjustment (if equipped/required) Rotate the attachment in each direction to verify it stops in vertical and horizontal (bilge) position. • If rotation does not stop at vertical or bilge position, refer to troubleshooting section in the service manual.
  • Page 16 INSTALLATION Attachment Installation Cycle Attachment Functions WARNING: Truck control handle and attachment function activation shown WARNING: Make sure all personnel here conforms to ISO 3691 recommended are clear of the attachment during practices. Failure to follow these practices testing. may lead to serious bodily injury or property damage.

  • Page 17: Periodic Maintenance

    • Check rotator drive gearcase lubricant level. Lubricant should be up to bottom of fill plug hole. RC4854.eps If necessary, fill with Cascade Rotator Drive Lubricant, Part No. 656300, or SAE 90 wt. gear lube (AGMA 'mild' 6 EP Gear Oil). Replace plug.
  • Page 18 PERIODIC MAINTENANCE 1000-Hour Maintenance (continued) • Inspect all arm, frame and cylinder pivot bushings for wear. Replace if necessary. • Inspect all load bearing structural welds on arms, swing frame pivots, arm pivots and cylinder pivot areas for visual cracks. Replace components as required. 2000-Hour Maintenance After each 2000 hours of truck operation, in addition to the daily and 1000-hour maintenance, perform the following...

  • Page 19: Nameplate Icons

    ET NIMEPLAADILE IKOONID LV AR NOSAUKUMU, IKONAS SV NAMNSKYLTEN IKONER FI NIMIKYLTTI KUVAKKEET MT NAMEPLATE ICOANE TR BILGI ETIKETI SIMGELERI Cascade Corporation • www.cascorp.com • Icons & Patents: www.cascorp.com/support 6095754 FR PLAQUE ICÔNES NL NAAMBORD ICONEN ZH 铭牌图标 EN MODEL ES MODELO IS MÓDEL...
  • Page 20 KOMBINATIONEN GAFFELTRUCK OCH AGGREGAT SKA FÖLJAS. TR ARAÇ KAPASITESI VE DONANIM KOMBINASYONU, GÖSTERILEN DONANIM KAPASITESINDEN DÜŞÜK OLABILIR. ARAÇ BILGI ETIKETINE BAŞVURUN. ARAÇ KAPASITESI VE DONANIM KOMBINASYONU UYUMLU OLMALIDIR. ZH 叉车与叉车属具的综合承载能力可能小于显示的叉车属具承载能力。请参考叉车铭牌。 应符合叉车与叉车属具的综合承载能力。 © Cascade Corporation 2011 www.cascorp.com 04-2011 No. 6098046-R2 6095756-R2 EN...
  • Page 21 BLANK 6095756-R2 EN...
  • Page 22 Cascade le l’Ufficio Assistenza Cascade più vicino. ser respondida de inmediato? Llame por plus proche. Visitate il nostro sito all’indirizzo teléfonoal servicio técnico de Cascade más Visiter le site Web www.cascorp.com. www.cascorp.com cercano. Visítenos en www.cascorp.com AMERICAS Cascade Corporation Cascade Canada Inc.