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NSTALLATION INSTRUCTIONS E-Series Carton Clamp Manual Number 212116 R-1 cascade Cascade is a Registered Trademark of Cascade Corporation...
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E-Series Carton Clamps can be operated with any of the hydraulic supply arrangements shown below. Refer to Cascade Hose & Cable Reel Selection Guide , Part No. 212199, to select the correct hose reel for the mast and truck. The hose and fitting requirements are: •...
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(19 L/min.) (28 L/min.) (38 L/min.) Cascade E-Series Carton Clamps are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil. Spec. MIL-0-5606 or MIL-0-2104B. Use of synthetic or aqueous base hydraulic fluid is not recommended. If fire resistant hydraulic fluid is required, special seals must be used.
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Follow the steps shown to install the Clamp on the truck. Read and understand all WARNING and CAUTION statements. If you don't understand a procedure, ask your supervisor, or call the nearest Cascade Service Depart- ment for assistance. Prepare Attachment Remove banding.
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NSTALLATION Prepare Hoses Determine hose lengths required for hydraulic IMPORTANT: Attachment hydraulic lines can be plumbed to either side of the dual-ported main valve if supply configuration of truck. required, to match existing truck supply configurations. Cut hoses to length, install end fittings. Sideshift Left Open Clamp...
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NSTALLATION Mount Clamp on truck carriage Center truck behind Clamp. Tilt forward and raise carriage into position. Engage top mounting hooks with carriage. Make sure centering tab engages a notch on the top carriage bar. NOTE: Centering tab can be oriented in 4 different positions to center the Clamp (see illustration).
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NSTALLATION Connect hoses prepared in Step 3 to Attachment CL0593.ill CL0588.ill Internal Hose Reeving Hydraulic Supply Double Hose Reels Hydraulic Supply Install solenoid control knob – (solenoid-equipped units) PRESS BUTTON SIDESHIFT TO POSITION Button toward driver Adapter Truck control valve handle CL0240.ill Install wiring –...
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NSTALLATION Cycle Clamp functions WARNING: Make sure all personnel are • With no load, cycle each Clamp function clear of the Clamp during testing. several times. • Check for operation in accordance with ITA (ISO) standards. • Clamp and lift a maximum load. Sideshift left and right.
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NSTALLATION Adjust relief cartridges WARNING: Before removing hydraulic lines or components, relieve pressure in the For over-pressure protection, the relief valve hydraulic system. Turn the truck off and cartridges for both the CLAMP and SIDE- open the truck auxiliary control valves SHIFT functions should be adjusted to several times in both directions.
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Check for bent supply pads, straighten pressure or replace CL0087.ill Add or increase positive camber (Contact Cascade Service) Check for worn lower surfaces, rotate pads 180 ° Re-clamp load and exchange so bottom edge sides or replace is even with...
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IS CREASED: Re-clamp load squarely between pads Check hydraulics for high supply Check for bent pressure pads, straighten or replace CL0088.ill Add or increase Re-clamp load negative camber so bottom edge (Contact Cascade is even with Service) bottom of pads...
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ERIODIC MAINTENANCE Cylinder Rod WARNING: After completing any service Anchors procedure, always test the Clamp through five complete cycles. First test empty, then test with a load to make sure the Clamp operates correctly before returning it to the job. IMPORTANT: E-Series Clamps are prelubed at the factory.
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Do you have questions you need answered right now? Call your nearest Cascade Service Department. Visit us online at www.cascorp.com AMERICAS Cascade Corporation Cascade Canada Inc. Cascade do Brasil U.S. Headquarters 5570 Timberlea Blvd. Rua João Guerra, 134 2201 NE 201st...
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