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Cascade 13H Original Instructions Manual

Swing frame paper roll clamps

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I
NSTALLATION INSTRUCTIONS
and PERIODIC MAINTENANCE
H-Series
Swing Frame Paper
Roll Clamps
Original Instructions
Number 6095756-R2 EN
cascade
corporation
Cascade is a Registered Trademark of Cascade Corporation

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Summarization of Contents

Introduction
Manual Overview
Provides installation and periodic maintenance for H-Series Swing Frame Paper Roll Clamps.
Special Definitions
Statement Types
Defines WARNING, CAUTION, IMPORTANT, and NOTE statements used in the manual.
Technical Terminology
Defines terms like Weighted Emission Sound Pressure Level and vibration measurements.
Recommended Hydraulic Supply
Hose and Fitting Requirements
Specifies required hose and fitting sizes (No. 8, No. 6) for hydraulic functions.
Hydraulic Arrangements
Details configurations for RH/LH 2-Port Hose Reels and internal reeving.
Truck Requirements
Truck Relief Setting and Flow Volume
Specifies recommended relief setting and flow volume for truck hydraulic systems.
Carriage Mount Dimensions
Provides ITA (ISO) carriage mount dimensions for different classes.
Auxiliary Valve Functions
Describes the function of truck control levers for attachment operations.
Swing Control Valve Installation
Control Valve Group Options
Lists available control valve groups with part numbers and voltages.
Mounting Options: Horizontal vs. Vertical
Illustrates horizontal and vertical mounting configurations for the control valve.
Swing Control Valve Installation
Step 3: Valve Mounting and Preparation
Details preparing the truck cowl and mounting the valve subplate.
Step 4: Hose Connection to Truck Ports
Explains connecting hoses from the solenoid valve to truck ports.
Step 5: Hose Routing for RH/LH Reels
Guides hose connection for RH 2-Port and LH 4-Port hose reels.
Swing Control Valve Installation
Step 6: Hose Routing for Clamp/Open Function
Describes connecting hoses for the clamp and open functions to the LH 4-port hose reel.
Swing Control Valve Installation
Step 7: Hose Routing with Internal Reeving
Details hose connections for internal hose reeving with RH/LH 2-Port reels.
Step 8: Clamp Function Hose Routing
Guides hose connection for the clamp function to the LH 2-port hose reel.
Swing Control Valve Installation
Step 9: Control Lever Setup
Instructions for attaching a knob with pushbutton or low profile switch to the control lever.
Step 10: Wiring Connections
Explains wiring the pushbutton and control valve to the truck electrical system.
Attachment Installation
Step 1: Attach Overhead Hoist
Procedure for attaching an overhead hoist to lift and position the attachment.
Step 2: Unlock Lower Mounting Hooks
Details how to move lower mounting hooks to the unlocked position.
Attachment Installation
Step 3: Prepare Hoses
Guidance on positioning the truck carriage, determining, and cutting hoses.
Step 4: Flush Hydraulic Supply Hoses
Procedure for flushing hydraulic hoses before final connection.
Attachment Installation
Step 5: Check Lubricant Level
Instructions for checking and filling the gearbox lubricant level.
Step 6: Mount Attachment on Truck Carriage
Steps for centering the truck and engaging mounting hooks with the carriage.
Attachment Installation
Step 7: Install and Engage Lower Hooks
Procedure for installing and securing lower hooks for bolt-on or quick-change types.
Step 8: Connect Hoses to Terminal Fittings
Shows hose connections to terminal fittings for various hose reel configurations.
Attachment Installation
Step 9: Install Stop Block Kit
Instructions for preheating and welding stop blocks to the carriage bar.
Step 10: 180° Stop Valve Adjustment
Details how to adjust the 180° stop valve for proper rotation limits.
Attachment Installation
Step 11: Electronic Rotational Control (ERC) Stop Adjustment
Procedure for verifying and adjusting ERC stop positions using limit switches.
Attachment Installation
Step 12: Cycle Attachment Functions
Instructions for testing all attachment functions with and without load.
Periodic Maintenance
Daily Checks
Daily inspection points including bolts, hoses, leaks, contact pads, and decals.
1000-Hour Maintenance
Checks and tasks required after 1000 hours of operation, including torque and lubrication.
Periodic Maintenance
1000-Hour Maintenance (continued)
Further inspection of pivot bushings, structural welds, and components.
2000-Hour Maintenance
Tasks for 2000-hour intervals, including rotation bearing capscrews and pivot pins.
4000-Hour Maintenance
Replacement of cylinder seals for maintaining performance and safety.