Related Manuals for KTM 300 EXC Six Days TPI
Summarization of Contents
Means of Representation
Symbols Used
Explains the meaning of specific symbols used in the manual.
Formats Used
Explains the typographical formats used in the document.
Safety Advice
Use Definition - Intended Use
Defines the intended use for EXC and XC-W models.
Misuse
Explains dangers and consequences of misusing the vehicle.
Safety Advice
Emphasizes following safety instructions and checking warning labels.
Degrees of Risk and Symbols
Defines risk levels (Danger, Warning, Caution, Note) and associated symbols.
Tampering Warning
Warns against tampering with the noise control system and lists prohibited acts.
Safe Operation
Provides crucial safety advice on operating the vehicle safely.
Protective Clothing
Emphasizes the importance of wearing appropriate protective clothing.
Work Rules
Outlines rules for performing maintenance and repairs.
Environment
Advises on responsible motorcycle use and environmental protection.
Owner's Manual
Stresses the importance of reading the manual and keeping it accessible.
Important Notes
Manufacturer and Implied Warranty
Details warranty conditions and voiding circumstances.
Fuel, Auxiliary Substances
Provides notes on fuel handling, safety, and environmental hazards.
Service
Emphasizes proper service for operation and wear prevention.
View of Vehicle
View of Vehicle, Front Left (Example)
Illustrates and labels components on the front-left view of the vehicle.
View of Vehicle, Rear Right (Example)
Illustrates and labels components on the rear-right view of the vehicle.
Serial Numbers
Vehicle Identification Number
Explains where to find the VIN on the steering head.
Type Label
Explains where the type label is located on the steering head.
Engine Number
Explains where to find the engine number on the engine sprocket side.
Controls
Clutch Lever
Describes the clutch lever's location and function.
Hand Brake Lever
Describes the hand brake lever's location and function.
Throttle Grip
Describes the throttle grip's location and function.
Switch-off Button (All EXC Models)
Explains the switch-off button's location and possible states.
Switch-off Button (All XC‑W Models)
Explains the switch-off button's location and possible states.
Horn Button (All EXC Models)
Describes the horn button's location and function.
Light Switch (All EXC Models)
Explains the light switch's location and possible states for beams.
Light Switch (All XC‑W Models)
Explains the light switch's location and possible states.
Turn Signal Switch (All EXC Models)
Explains the turn signal switch's location and states.
Emergency OFF Switch (All EXC Models)
Describes the emergency OFF switch's location and states.
Start Button
Explains the start button's location and function.
Map Switch (All Special Models)
Explains the map switch's location and function for engine maps.
Overview of Indicator Lamps (All EXC Models)
Explains the meaning of various indicator lamps for EXC models.
Overview of Indicator Lamps (All XC‑W Models)
Explains the meaning of various indicator lamps for XC-W models.
Opening the Fuel Tank Filler Cap
Provides instructions and safety warnings for opening the fuel tank cap.
Closing the Fuel Tank Filler Cap
Provides instructions for closing the fuel tank filler cap.
Opening 2-Stroke Oil Tank Cap
Provides instructions for opening the 2-stroke oil tank cap.
Closing 2-Stroke Oil Tank Cap
Provides instructions for closing the 2-stroke oil tank cap.
Straps (300 EXC Erzberg Edition TPI EU)
Explains the location and use of recovery straps.
Cold Start Button
Explains the location and operation of the cold start button.
Idle Speed Adjusting Screw
Explains the function and adjustment of the idle speed screw.
Shift Lever
Describes the location of the shift lever and gear positions.
Foot Brake Lever
Describes the location and function of the foot brake lever.
Side Stand
Explains the location and use of the side stand.
Steering Lock (All EXC models)
Explains the location and function of the steering lock.
Locking the Steering (All EXC models)
Provides instructions on how to lock the steering.
Unlocking the Steering (All EXC models)
Provides instructions on how to unlock the steering.
Combination Instrument
Combination Instrument Overview
Provides an overview of the combination instrument and its buttons.
Activation and Test
Explains how to activate the instrument and perform a display test.
Setting the Kilometers or Miles
Details how to set the unit of measurement (km/miles).
Adjusting Combination Instrument Function
Explains how to activate/deactivate various functions in the setup menu.
Setting the Clock
Provides step-by-step instructions for setting the clock.
Viewing the Lap Time
Explains how to view recorded lap times.
Display Mode SPEED (Speed)
Explains how to view the current speed in KM/h or MPH.
Display Mode SPEED/H (Operating Hours)
Explains how to view operating hours for service tracking.
Setup Menu
Explains how to access and navigate the setup menu.
Adjusting the Unit of Measurement
Details how to change the unit of measurement (Km/h or Mph).
Display Mode SPEED/CLK (Time)
Explains how to display the current time.
Setting the Clock
Provides step-by-step instructions for setting the clock.
Display Mode SPEED/LAP (Lap Time)
Explains how to use the lap timer function.
Viewing the Lap Time
Explains how to view recorded lap times from the stopwatch.
Display Mode SPEED/ODO (Odometer)
Explains how to view the total distance traveled (odometer).
Display Mode SPEED/TR1 (Trip Master 1)
Explains how to use the trip master 1 function for distance measurement.
Display Mode SPEED/TR2 (Trip Master 2)
Explains how to use the trip master 2 function for distance measurement.
Setting TR2 (Trip Master 2)
Provides instructions for manually setting trip master 2.
Display Mode SPEED/A1 (Average Speed 1)
Explains how to view average speed 1 calculation.
Display Mode SPEED/A2 (Average Speed 2)
Explains how to view average speed 2 calculation.
Display Mode SPEED/S1 (Stop Watch 1)
Explains how to use stopwatch 1 for riding time.
Display Mode SPEED/S2 (Stop Watch 2)
Explains how to use stopwatch 2 as a manual stopwatch.
Table of Functions
Summarizes functions and button operations for the instrument.
Table of Conditions and Menu Activation
Lists conditions for activating various display modes and menus.
Preparing for Use
Advice on Preparing for First Use
Offers advice on initial preparation and safety checks before first use.
Running in the Engine
Provides instructions for the engine break-in period.
Starting Power of Lithium-Ion Batteries at Low Temperatures
Explains starting behavior and tips for lithium-ion batteries in cold weather.
Preparing the Vehicle for Difficult Riding Conditions
Advises on preparing the vehicle for various challenging riding conditions.
Preparing the Vehicle for Riding on Dry Sand
Details specific preparations for riding on dry sand.
Preparing the Vehicle for Riding on Wet Sand
Details specific preparations for riding on wet sand.
Preparing the Vehicle for Riding on Wet and Muddy Circuits
Details specific preparations for wet/muddy circuit riding.
Preparing Vehicle for High Temperatures or Slow Riding
Advises on preparing the vehicle for hot conditions or slow riding.
Preparing the Vehicle for Low Temperatures or Snow
Details specific preparations for riding in cold or snowy conditions.
Riding Instructions
Checks and Maintenance Measures When Preparing for Use
Lists essential checks before every ride for safety and operation.
Starting the Vehicle
Provides instructions and safety warnings for starting the engine.
Starting Off
Gives advice on how to start moving after the engine is running.
Shifting, Riding
Explains gear shifting, riding techniques, and engine warnings.
Braking
Provides instructions and warnings related to braking.
Stopping, Parking
Details procedures and safety notes for stopping and parking.
Transporting
Offers advice and warnings for transporting the motorcycle.
Refueling
Provides instructions and safety warnings for refueling the vehicle.
Adding 2-Stroke Oil
Details the procedure for adding 2-stroke oil.
Service Schedule
Additional Information
Provides general information and notes about the service schedule.
Required Work
Lists mandatory maintenance tasks at different intervals.
Recommended Work
Lists recommended maintenance tasks for optimal performance.
Tuning the Chassis
Checking the Basic Chassis Setting with Rider's Weight
Explains how to adjust chassis settings based on rider weight.
Compression Damping of the Shock Absorber
Explains the concept of high-speed and low-speed compression damping.
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Provides instructions for adjusting low-speed compression damping.
Adjusting the High-Speed Compression Damping of the Shock Absorber
Provides instructions for adjusting high-speed compression damping.
Adjusting the Rebound Damping of the Shock Absorber
Provides instructions for adjusting rebound damping.
Measuring the Dimension of the Rear Wheel Unloaded
Details how to measure rear wheel unloaded dimension for sag.
Checking the Static Sag of the Shock Absorber
Explains how to check static sag and adjust spring preload.
Checking the Riding Sag of the Shock Absorber
Explains how to check riding sag and adjust it.
Adjusting the Spring Preload of the Shock Absorber
Provides instructions for adjusting the shock absorber spring preload.
Adjusting the Riding Sag
Explains how to adjust riding sag, including spring rate selection.
Checking the Basic Setting of the Fork
Explains how to check the fork's basic setting and identify issues.
Adjusting the Compression Damping of the Fork
Provides instructions for adjusting fork compression damping.
Adjusting the Rebound Damping of the Fork
Provides instructions for adjusting fork rebound damping.
Adjusting the Spring Preload of the Fork (All Six Days models)
Explains how to adjust fork spring preload for Six Days models.
Handlebar Position
Details how to adjust handlebar position for rider comfort.
Adjusting the Handlebar Position
Provides instructions and safety warnings for handlebar adjustment.
Service Work on the Chassis
Raising the Motorcycle with a Lift Stand
Provides instructions for safely raising the motorcycle using a lift stand.
Removing the Motorcycle from the Lift Stand
Details how to safely remove the motorcycle from a lift stand.
Bleeding the Fork Legs
Explains the procedure for bleeding air from the fork legs.
Cleaning the Dust Boots of the Fork Legs
Details how to clean the fork leg dust boots to prevent leaks.
Removing the Fork Protector
Provides instructions for removing the fork protectors.
Installing the Fork Protector
Provides instructions for installing the fork protectors.
Removing the Fork Legs
Explains the procedure for removing the front fork legs.
Installing the Fork Legs
Provides instructions for installing the front fork legs.
Removing the Lower Triple Clamp (All standard EXC/XC-W models)
Details how to remove the lower triple clamp for standard models.
Removing the Lower Triple Clamp (All special models)
Details how to remove the lower triple clamp for special models.
Installing the Lower Triple Clamp (All standard EXC/XC-W models)
Provides instructions for installing the lower triple clamp for standard models.
Installing the Lower Triple Clamp (All special models)
Provides instructions for installing the lower triple clamp for special models.
Checking Steering Head Bearing Play
Explains how to check for play in the steering head bearing.
Adjusting the Steering Head Bearing Play
Provides instructions for adjusting steering head bearing play.
Lubricating the Steering Head Bearing
Details how to lubricate the steering head bearing.
Removing Front Fender
Provides instructions for removing the front fender.
Installing Front Fender
Provides instructions for installing the front fender.
Removing the Shock Absorber
Explains the procedure for removing the rear shock absorber.
Installing the Shock Absorber
Provides instructions for installing the rear shock absorber.
Removing the Seat
Provides instructions for removing the motorcycle seat.
Mounting the Seat
Provides instructions for mounting the motorcycle seat.
Removing the Air Filter Box Cover
Details how to remove the air filter box cover.
Installing the Air Filter Box Cover
Details how to install the air filter box cover.
Removing the Air Filter
Explains the procedure for removing and handling the air filter.
Installing the Air Filter
Provides instructions for installing the air filter correctly.
Cleaning the Air Filter and Air Filter Box
Details how to clean the air filter and its box.
Preparing Air Filter Box Cover for Securing
Explains how to prepare the air filter box cover for securing.
Removing the Main Silencer
Explains the procedure for removing the main silencer.
Installing the Main Silencer
Provides instructions for installing the main silencer.
Changing the Glass Fiber Yarn Filling of the Main Silencer
Details how to change the glass fiber yarn filling in the main silencer.
Removing the Fuel Tank
Provides instructions and safety warnings for removing the fuel tank.
Installing the Fuel Tank
Provides instructions and safety warnings for installing the fuel tank.
Checking the Chain for Dirt
Explains how to check the chain for dirt and soiling.
Cleaning the Chain
Details the procedure for cleaning the drive chain.
Checking the Chain Tension
Explains how to check and the importance of correct chain tension.
Adjusting the Chain Tension
Provides instructions for adjusting the chain tension.
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
Details how to check wear on the chain drive components.
Checking the Frame
Explains how to check the frame for cracks and deformation.
Checking the Link Fork
Details how to check the link fork for damage or deformation.
Checking Throttle Cable Routing
Explains how to check the routing of the throttle cables.
Checking the Rubber Grip
Details how to check the rubber grips for wear or looseness.
Adjusting the Basic Position of the Clutch Lever
Explains how to adjust the clutch lever position for comfort.
Checking/Correcting the Fluid Level of the Hydraulic Clutch
Details how to check and correct the hydraulic clutch fluid level.
Changing the Hydraulic Clutch Fluid
Provides instructions for changing the hydraulic clutch fluid.
Removing the Engine Guard (All special models)
Explains how to remove the engine guard for special models.
Installing the Engine Guard (All special models)
Provides instructions for installing the engine guard for special models.
Brake System
Checking the Free Travel of the Hand Brake Lever
Explains how to check the free travel of the hand brake lever.
Adjusting the Free Travel of the Handbrake Lever (All EXC models)
Provides instructions for adjusting the hand brake lever's free travel.
Adjusting the Basic Position of the Hand Brake Lever (All XC‑W models)
Explains how to adjust the hand brake lever's basic position.
Checking the Brake Discs
Details how to check front and rear brake disc thickness and condition.
Checking the Front Brake Fluid Level
Explains how to check the front brake fluid level.
Adding the Front Brake Fluid
Provides instructions for adding front brake fluid.
Checking the Front Brake Linings
Explains how to check the thickness and condition of front brake linings.
Changing the Brake Linings of the Front Brake
Provides instructions for changing the front brake linings.
Checking the Rear Brake Fluid Level
Explains how to check the rear brake fluid level.
Checking the Brake Linings of the Rear Brake
Explains how to check the thickness and condition of rear brake linings.
Changing the Brake Linings of the Rear Brake
Provides instructions for changing the rear brake linings.
Adding Rear Brake Fluid
Provides instructions for adding rear brake fluid.
Wheels, Tires
Removing the Front Wheel
Explains the procedure for removing the front wheel.
Installing the Front Wheel
Provides instructions for installing the front wheel.
Removing the Rear Wheel
Explains the procedure for removing the rear wheel.
Installing the Rear Wheel
Provides instructions for installing the rear wheel.
Checking the Tire Condition
Details how to check tire condition, damage, and tread depth.
Checking Tire Pressure
Explains how to check and set tire pressure.
Checking Spoke Tension
Details how to check spoke tension and the importance of correct tension.
Electrical System
Removing the 12-V Battery
Provides instructions and warnings for removing the 12-V battery.
Installing the 12-V Battery
Provides instructions for installing the 12-V battery.
Charging the 12-V Battery
Details procedures and warnings for charging the 12-V battery.
Changing Main Fuse
Provides instructions for changing the main fuse.
Changing the Fuses of Individual Power Consumers
Details how to change fuses for individual power consumers.
Removing the Headlight Mask with the Headlight
Explains how to remove the headlight mask and headlight assembly.
Installing the Headlight Mask with the Headlight
Provides instructions for installing the headlight mask and headlight.
Changing the Headlight Bulb
Provides instructions for changing the headlight bulb.
Changing the Turn Signal Bulb (All EXC models)
Details how to change the turn signal bulb for EXC models.
Checking the Headlight Setting
Explains how to check and adjust the headlight beam alignment.
Adjusting the Headlight Range
Provides instructions for adjusting the headlight beam range.
Changing the Combination Instrument Battery
Explains how to replace the battery in the combination instrument.
Diagnostics Connector
Explains the location of the diagnostics connector.
Cooling System
Cooling System
Provides a basic overview of the cooling system.
Checking the Antifreeze and Coolant Level
Details how to check coolant antifreeze and level.
Checking the Coolant Level
Explains how to check the coolant level in the radiator.
Draining the Coolant
Provides instructions for draining the coolant.
Refilling with Coolant
Provides instructions for refilling the cooling system with coolant.
Tuning the Engine
Checking the Throttle Cable Play
Explains how to check the throttle cable play.
Adjusting the Throttle Cable Play
Provides instructions for adjusting the throttle cable play.
Setting the Characteristic Map of the Throttle Response
Details how to change the throttle response map by altering the guide plate.
Adjusting the Idle Speed
Provides instructions for adjusting the engine idle speed.
Programming Ambient Pressure
Explains how to reprogram ambient pressure settings.
Ignition Curve Plug-in Connector
Describes the location and function of the ignition timing map connector.
Changing the Ignition Timing Map (All standard EXC/XC-W models)
Details how to change the ignition timing map for standard models.
Checking the Basic Position of the Shift Lever
Explains how to check the shift lever's basic position.
Adjusting the Basic Position of the Shift Lever
Provides instructions for adjusting the shift lever's basic position.
Service Work on the Engine
Changing the Fuel Screen
Provides instructions and safety warnings for changing the fuel screen.
Checking 2-Stroke Oil Level
Details how to check the 2-stroke oil level in the tank.
Priming Oil Pump
Provides instructions for priming the oil pump.
Cleaning the Oil Screen in the Oil Tank
Details how to clean the oil screen in the oil tank.
Checking the Gear Oil Level
Explains how to check the engine gear oil level.
Changing the Gear Oil
Provides instructions for changing the engine gear oil.
Adding the Gear Oil
Explains how to add engine gear oil.
Cleaning, Care
Cleaning the Motorcycle
Details the procedure for cleaning the motorcycle.
Checks and Maintenance Steps for Winter Operation
Lists checks and maintenance for preparing the vehicle for winter storage.
Storage
Storage
Provides instructions for storing the motorcycle for extended periods.
Preparing for Use After Storage
Explains the steps to take before using the motorcycle after storage.
Troubleshooting
Faults: The Engine Cannot Be Cranked (Starter Motor)
Lists possible causes and actions for engine not cranking.
Faults: The Engine Turns But Does Not Start
Lists possible causes and actions for engine turning but not starting.
Faults: Engine Does Not Speed Up
Lists possible causes and actions for engine not reaching speed.
Faults: Engine Has Too Little Power
Lists possible causes and actions for reduced engine power.
Faults: The Engine Dies During the Trip
Lists possible causes and actions for engine stopping during riding.
Faults: Engine Overheats
Lists possible causes and actions for engine overheating.
Faults: White Smoke Emission (Steam in Exhaust Gas)
Lists possible causes and actions for white smoke in exhaust.
Faults: Gear Oil Exits at the Vent Hose
Lists possible causes and actions for gear oil exiting vent hose.
Faults: Malfunction Indicator Lamp Lights Up or Flashes
Lists possible causes and actions for malfunction indicator lamp.
Faults: 12-V Battery Discharged
Lists possible causes and actions for discharged 12-V battery.
Faults: Values in Combination Instrument Deleted (Time, Stop Watch, Lap Times)
Lists possible causes and actions for deleted instrument values.
Technical Data
Engine
Provides technical specifications for the engine.
Engine Tightening Torques
Lists torque specifications for engine components.
Capacities
Lists fluid capacities for the vehicle.
Chassis
Provides chassis specifications.
Electrical System
Lists specifications for electrical components.
Tires
Lists tire specifications and validity.
Fork
Provides detailed specifications for the front fork.
Shock Absorber
Provides detailed specifications for the shock absorber.
Chassis Tightening Torques
Lists torque specifications for chassis components.
Substances
Brake Fluid DOT 4 / DOT 5.1
Details specifications and recommendations for brake fluid.
Coolant
Provides guidelines on coolant type and antifreeze protection.
Engine Oil (15W/50)
Specifies engine oil standards and recommendations.
Engine Oil, 2-Stroke
Specifies 2-stroke engine oil standards and recommendations.
Need help?
Do you have a question about the 300 EXC Six Days TPI and is the answer not in the manual?
Questions and answers